Caterpillar SU488 D Scoop Operation And Maintenance Manual A6474X278

Caterpillar SU488 D Scoop Operation And Maintenance Manual A6474X278 - Image 2

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Caterpillar SU488 D Scoop Operation And Maintenance Manual A6474X278

$20.00

Type Of Manual: Operation And Maintenance Manual
Manual ID: A6474X278
Number of Pages: 312
Size: 30.9MB
Format: PDF

Category: Caterpillar Operator Manual PDF

Model List:
- SU488 D Scoop

1. 1. About this manual
2. About this manual…………………………………………………………. 1.3
3. Before starting to work ………………………………………………… 1.3
4. Who is this operating manual intended for?……………………. 1.3
5. What is the purpose of this operating manual?……………….. 1.4
6. Characters and symbols ……………………………………………… 1.5
7. 2. Your safety
8. Your safety……………………………………………………………………. 2.3
9. Personnel ………………………………………………………………….. 2.4
10. Operation………………………………………………………………. 2.4
11. Installation and repair……………………………………………… 2.4
12. Operating conditions …………………………………………………… 2.5
13. Intended use………………………………………………………….. 2.5
14. Unauthorized use …………………………………………………… 2.5
15. Safety instructions………………………………………………………. 2.7
16. General rules…………………………………………………………. 2.7
17. Storage and transport……………………………………………… 2.8
18. Pre-start inspection ………………………………………………… 2.8
19. Installation and start-up…………………………………………… 2.9
20. Operation………………………………………………………………. 2.9
21. Stopping ……………………………………………………………… 2.10
22. Maintenance and repair…………………………………………. 2.10
23. Diesel emissions ………………………………………………….. 2.11
24. Handling of hydraulic fluids ……………………………………. 2.13
25. 3. Storage and transport
26. Storage and transport……………………………………………………. 3.3
27. Storage……………………………………………………………………… 3.3
28. Storage of the machine and spare parts……………………. 3.3
29. Transport…………………………………………………………………… 3.4
30. Before transport……………………………………………………… 3.5
31. 4. Installation
32. Installation ……………………………………………………………………. 4.3
33. Points to observe prior to installation …………………………….. 4.3
34. Who is allowed to carry out installation? ……………………. 4.3
35. Which tools are required for installation?…………………… 4.3
36. Notes on installation……………………………………………….. 4.4
37. Pre-installation check list…………………………………………. 4.5
38. Safety features ………………………………………………………. 4.6
39. 5. Operation
40. Pre-operation suggestions ………………………………………………..5.3
41. Operation………………………………………………………………………..5.4
42. How to operate the Scoop…………………………………………….5.4
43. Who is allowed to operate the Scoop…………………………5.4
44. When can operation be started? ……………………………….5.4
45. Controls and indicators…………………………………………………5.5
46. Operator’s compartment – left and center……………………5.5
47. Operator’s compartment – right………………………………….5.6
48. Engine monitoring system ………………………………………..5.22
49. Secondary shutdown system (optional) ……………………..5.30
50. Hazard zone ……………………………………………………………….5.32
51. Starting procedure……………………………………………………….5.33
52. Shutdown procedure ……………………………………………………5.35
53. Towing a disabled machine…………………………………………..5.37
54. Instructions on the maintenance ………………………………………..5.39
55. Important notes……………………………………………………………5.39
56. Before maintenance …………………………………………………….5.39
57. Critical torque values……………………………………………………5.41
58. Lubricants, fluids and capacities ……………………………………5.41
59. Specific lubrication and maintenance schedule ……………….5.42
60. Specific lubrication and maintenance procedure………………5.46
61. Pre-shift …………………………………………………………………5.46
62. Every third shift……………………………………………………….5.49
63. Weekly…………………………………………………………………..5.55
64. Every three months …………………………………………………5.62
65. First 50 hours of service …………………………………………..5.66
66. Every 100 hours ……………………………………………………..5.67
67. Every 500 hours ……………………………………………………..5.10
68. Every 1000 hours ……………………………………………………5.72
69. Every six months …………………………………………………….5.73
70. Servicing heavy duty air filter elements…………………………..5.74
71. Diesel emissions maintenance (reference)………………………….5.78
72. Replacement of wear parts ……………………………………………….5.145
73. Tire/Wheel installation ………………………………………………….5.145
74. Axles………………………………………………………………………….5.149
75. Drive shaft ………………………………………………………………….5.152
76. Accumulator operation and precharging …………………………5.153
77. Ejector blade and cylinder …………………………………………….5.155
78. Canopy/Cab………………………………………………………………..5.157
79. Steering cylinder………………………………………………………….5.158
80. Tilt cylinder …………………………………………………………………5.161
81. Lift cylinder …………………………………………………………………5.162
82. Brake bleeding procedure …………………………………………….5.164
83. Instructions on the adjustment procedures ………………………….5.165
84. Main relief – primary (main implement) pump section ……….5.165
85. Main relief – auxiliary pump section ………………………………..5.166
86. Unloading valve …………………………………………………………..5.167
87. Relief valve – brake cooling manifold………………………………5.168
88. Pressure reducing valve – HRC pilot control circuit…………..5.169
89. MSHA checklists ……………………………………………………………..5.171
90. Troubleshooting procedures…………………………………………….5.217
91. Hydraulic system (general) ………………………………………..5.218
92. Brakes …………………………………………………………………….5.221
93. Hydraulic cylinders ……………………………………………………5.223
94. Hydraulic pump ………………………………………………………..5.224
95. Valves……………………………………………………………………..5.226
96. Engine …………………………………………………………………….5.227
97. Converter…………………………………………………………………5.237
98. Transmission……………………………………………………………5.239
99. Fuel injector……………………………………………………………..5.240
100. Compressor……………………………………………………………..5.240
101. Leaking intake system……………………………………………….5.242
102. Air intake system restriction and fuel flow…………………….5.242
103. Catalyst failure………………………………………………………….5.242
104. Exhaust particulate filter failure…………………………………..5.243
105. Diesel Safety System Troubleshooting ………………………..5.244
106. 6. Technical data
107. Technical data………………………………………………………………… 6.3
108. Components of the 488D-XP ……………………………………….. 6.3
109. Technical data……………………………………………………………. 6.3
110. Tightening torques………………………………………………………. 6.5
111. Permissible data……………………………………………………….. 6.11
112. Lubrication fluids and greases ……………………………….. 6.11
113. 7. For your information
114. For your information……………………………………………………… 7.3
115. Our service ………………………………………………………………… 7.3
116. Service address……………………………………………………… 7.3
117. Rebuild facility address …………………………………………… 7.4

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