Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279

Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 2

Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 3

Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 4

Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 5

caterpillar th220b th330b th360b th560b th580b telehandlers troubleshooting testing and adjusting 31200279 2

caterpillar th220b th330b th360b th560b th580b telehandlers troubleshooting testing and adjusting 31200279 3

Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279

$30.00

Type Of Manual: Troubleshooting Testing And Adjusting
Manual ID: 31200279
Number of Pages: 434
Size: 21.5MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers

1. Introduction
2. General Information ………………………………………. 5
3. Service Tools ……………………………………………….. 5
4. Connector Locations ……………………………………… 6
5. Connector Contact Numbers………………………. 6
6. Diagnostic Capabilities…………………………………… 7
7. Monitoring System/Instrument Cluster…………. 7
8. The Caterpillar Electronic Technician (ET) …… 8
9. Logged Event Codes ………………………………… 9
10. Status Groups For The Electronic Technician 10
11. Machine Preparation for Troubleshooting ……….. 10
12. General Troubleshooting Information……………… 11
13. Visual Inspection …………………………………………. 11
14. Operational Checks……………………………………… 11
15. Operational Checks (Braking System)……….. 11
16. Operational Checks (Steering System)………. 12
17. Operational Checks (Power Train)…………….. 12
18. Operational Checks (Hydraulic System) …….. 12
19. Event Code List…………………………………………… 14
20. Warning Levels ………………………………………. 14
21. Indications and System Response…………….. 14
22. Troubleshooting ……………………………………… 15
23. Telehandler Event Code List…………………….. 15
24. Symptom Procedures
25. Steering System………………………………………….. 17
26. Troubleshooting The Steering System……….. 17
27. Brake System……………………………………………… 18
28. Troubleshooting The Brake System…………… 18
29. Troubleshooting The Parking Brake…………… 19
30. Transmission………………………………………………. 19
31. Troubleshooting The Transmission System… 19
32. Hydraulic System ………………………………………… 21
33. Troubleshooting The Hydraulic System ……… 21
34. Torque Converter ………………………………………… 23
35. Troubleshooting The Torque Converter……… 23
36. Differential and Final Drive……………………………. 24
37. The Differential And The Final Drive
38. Troubleshooting ……………………………………… 24
39. Diagnostic Code Procedures
40. Diagnostic Code List ……………………………………. 27
41. Module Identifier (MID)…………………………….. 27
42. Component Identifier (CID) ………………………. 27
43. Failure Mode Identifier (FMI)…………………….. 29
44. Using the Operator Monitor to Determine Diagnostic
45. Codes………………………………………………………… 31
46. Using Caterpillar Electronic Technician to Determine
47. Diagnostic Codes ………………………………………… 31
48. Active Diagnostic Codes ………………………….. 32
49. Logged Diagnostic Codes………………………… 33
50. MID 039 – CID 0041 – FMI 03………………………… 34
51. MID 039 – CID 0041 – FMI 04………………………… 35
52. MID 039 – CID 0070 – FMI 03………………………… 36
53. MID 039 – CID 0070 – FMI 04………………………… 38
54. MID 039 – CID 0096 – FMI 03………………………… 39
55. MID 039 – CID 0096 – FMI 04………………………… 40
56. MID 039 – CID0 110 – FMI 03………………………… 41
57. MID 039 – CID 0110 – FMI 04………………………….42
58. MID 039 – CID 0177 – FMI 03………………………….43
59. MID 039 – CID 0177 – FMI 04………………………….45
60. MID 039 – CID 0191 – FMI 02………………………….45
61. MID 039 – CID 0246 – FMI 12………………………….47
62. MID 039 – CID 0262 – FMI 03………………………….48
63. MID 039 – CID 0262 – FMI 04………………………….49
64. MID 039 – CID 0271 – FMI 03………………………….50
65. MID 039 – CID 0271 – FMI 04………………………….51
66. MID 039 – CID 0271 – FMI 05………………………….52
67. MID 039 – CID 0368 – FMI 03………………………….54
68. MID 039 – CID 0368 – FMI 04………………………….55
69. MID 039 – CID 0444 – FMI 03………………………….56
70. MID 039 – CID 0444 – FMI 04………………………….57
71. MID 039 – CID 0444 – FMI 05………………………….58
72. MID 039 – CID 0489 – FMI 02………………………….60
73. MID 039 – CID 0489 – FMI 04………………………….62
74. MID 039 – CID 0490 – FMI 02………………………….64
75. MID 039 – CID 0590 – FMI 02………………………….67
76. MID 039 – CID 0590 – FMI 09………………………….69
77. MID 039 – CID 0590 – FMI 12………………………….71
78. MID 039 – CID 0629 – FMI 04………………………….73
79. MID 039 – CID 0668 – FMI 02………………………….74
80. MID 039 – CID 0668 – FMI 09………………………….76
81. MID 039 – CID 0668 – FMI 12………………………….78
82. MID 039 – CID 0672 – FMI 02………………………….80
83. MID 039 – CID 0702 – FMI 02………………………….81
84. MID 039 – CID 0750 – FMI 02………………………….84
85. MID 039 – CID 0811 – FMI 09………………………….85
86. MID 039 – CID 0817 – FMI 04………………………….87
87. MID 039 – CID 0826 – FMI 03………………………….88
88. MID 039 – CID 0882 – FMI 05………………………….90
89. MID 039 – CID 0882 – FMI 06………………………….91
90. MID 039 – CID 1127 – FMI 00………………………….92
91. MID 039 – CID 1127 – FMI 01………………………….95
92. MID 039 – CID 1127 – FMI 02………………………….98
93. MID 039 – CID 1127 – FMI 08………………………..100
94. MID 039 – CID 1128 – FMI 00………………………..103
95. MID 039 – CID 1128 – FMI 01………………………..106
96. MID 039 – CID 1128 – FMI 02………………………..109
97. MID 039 – CID 1128 – FMI 08………………………..112
98. MID 039 – CID 1138 – FMI 05………………………..115
99. MID 039 – CID 1138 – FMI 06………………………..117
100. MID 039 – CID 1187 – FMI 04………………………..118
101. MID 039 – CID 1189 – FMI 00………………………..119
102. MID 039 – CID 1189 – FMI 01………………………..122
103. MID 039 – CID 1189 – FMI 02………………………..124
104. MID 039 – CID 1189 – FMI 08………………………..127
105. MID 039 – CID 1193 – FMI 05………………………..130
106. MID 039 – CID 1193 – FMI 06………………………..132
107. MID 039 – CID 1251 – FMI 08………………………..133
108. MID 039 – CID 1326 – FMI 02………………………..134
109. MID 039 – CID 1401 – FMI 03………………………..135
110. MID 039 – CID 1401 – FMI 05………………………..136
111. MID 039 – CID 1401 – FMI 06………………………..137
112. MID 039 – CID 1402 – FMI 03………………………..138
113. MID 039 – CID 1402 – FMI 06………………………..141
114. MID 039 – CID 1403 – FMI 03………………………..142
115. MID 039 – CID 1403 – FMI 05………………………..143
116. MID 039 – CID 1403 – FMI 06………………………. 144
117. MID 039 – CID 1404 – FMI 03………………………. 145
118. MID 039 – CID 1404 – FMI 05………………………. 146
119. MID 039 – CID 1404 – FMI 06………………………. 147
120. MID 039 – CID 1405 – FMI 03………………………. 149
121. MID 039 – CID 1405 – FMI 05………………………. 150
122. MID 039 – CID 1405 – FMI 06………………………. 151
123. MID 039 – CID 1406 – FMI 03………………………. 152
124. MID 039 – CID 1406 – FMI 05………………………. 153
125. MID 039 – CID 1406 – FMI 06………………………. 155
126. MID 039 – CID 1407 – FMI 03………………………. 156
127. MID 039 – CID 1407 – FMI 05………………………. 157
128. MID 039 – CID 1407 – FMI 06………………………. 158
129. MID 039 – CID 1410 – FMI 05………………………. 160
130. MID 039 – CID 1410 – FMI 06………………………. 162
131. MID 039 – CID 1482 – FMI 03………………………. 164
132. MID 039 – CID 1482 – FMI 04………………………. 166
133. MID 039 – CID 1529 – FMI 02………………………. 167
134. MID 039 – CID 1603 – FMI 09………………………. 169
135. MID 039 – CID 1639 – FMI 02………………………. 171
136. MID 039 – CID 1639 – FMI 09………………………. 173
137. MID 039 – CID 1658 – FMI 00………………………. 175
138. MID 039 – CID 1658 – FMI 01………………………. 178
139. MID 039 – CID 1658 – FMI 02………………………. 181
140. MID 039 – CID 1658 – FMI 08………………………. 183
141. MID 039 – CID 1718 – FMI 02………………………. 186
142. MID 039 – CID 1740 – FMI 03………………………. 188
143. MID 039 – CID 1740 – FMI 04………………………. 189
144. MID 039 – CID 1740 – FMI 05………………………. 190
145. MID 039 – CID 1741 – FMI 03………………………. 192
146. MID 039 – CID 1741 – FMI 04………………………. 193
147. MID 039 – CID 1741 – FMI 05………………………. 194
148. MID 039 – CID 1763 – FMI 02………………………. 196
149. MID 039 – CID 1788 – FMI 02………………………. 198
150. MID 039 – CID 1789 – FMI 02………………………. 199
151. MID 039 – CID 1820 – FMI 05………………………. 201
152. MID 039 – CID 1820 – FMI 06………………………. 202
153. MID 039 – CID 1823 – FMI 03………………………. 203
154. MID 039 – CID 1823 – FMI 04………………………. 205
155. MID 039 – CID 1823 – FMI 08………………………. 208
156. MID 039 – CID 1824 – FMI 03………………………. 210
157. MID 039 – CID 1824 – FMI 04………………………. 212
158. MID 039 – CID 1824 – FMI 08………………………. 214
159. MID 039 – CID 1825 – FMI 03………………………. 216
160. MID 039 – CID 1825 – FMI 04………………………. 218
161. MID 039 – CID 1825 – FMI 08………………………. 220
162. MID 039 – CID 1826 – FMI 00………………………. 222
163. MID 039 – CID 1826 – FMI 01………………………. 224
164. MID 039 – CID 1826 – FMI 02………………………. 227
165. MID 039 – CID 1826 – FMI 08………………………. 229
166. MID 039 – CID 1827 – FMI 13………………………. 230
167. MID 039 – CID 1828 – FMI 02………………………. 231
168. MID 039 – CID 1829 – FMI 02………………………. 232
169. MID 039 – CID 1830 – FMI 02………………………. 234
170. MID 039 – CID 1831 – FMI 05………………………. 236
171. MID 039 – CID 1831 – FMI 06………………………. 238
172. MID 039 – CID 1832 – FMI 02………………………. 239
173. MID 039 – CID 1833 – FMI 02………………………. 240
174. MID 039 – CID 1834 – FMI 03………………………. 241
175. MID 039 – CID 1845 – FMI 02………………………..243
176. MID 039 – CID 1845 – FMI 05………………………..245
177. MID 039 – CID 1845 – FMI 06………………………..247
178. MID 039 – CID 1845 – FMI 09………………………..249
179. MID 039 – CID 1846 – FMI 02………………………..252
180. MID 039 – CID 1846 – FMI 05………………………..254
181. MID 039 – CID 1846 – FMI 06………………………..256
182. MID 039 – CID 1846 – FMI 09………………………..258
183. MID 039 – CID 1847 – FMI 02………………………..261
184. MID 039 – CID 1847 – FMI 05………………………..263
185. MID 039 – CID 1847 – FMI 06………………………..265
186. MID 039 – CID 1847 – FMI 09………………………..267
187. MID 039 – CID 1930 – FMI 05………………………..270
188. MID 039 – CID 1930 – FMI 06………………………..271
189. MID 039 – CID 1935 – FMI 03………………………..273
190. MID 039 – CID 1935 – FMI 04………………………..275
191. MID 039 – CID 1960 – FMI 09………………………..278
192. MID 039 – CID 2101 – FMI 08………………………..280
193. MID 039 – CID 2197 – FMI 02………………………..282
194. MID 039 – CID 2240 – FMI 05………………………..284
195. MID 039 – CID 2240 – FMI 06………………………..286
196. MID 039 – CID 2241 – FMI 05………………………..287
197. MID 039 – CID 2241 – FMI 06………………………..289
198. MID 039 – CID 2242 – FMI 05………………………..290
199. MID 039 – CID 2242 – FMI 06………………………..292
200. MID 039 – CID 2243 – FMI 05………………………..293
201. MID 039 – CID 2243 – FMI 06………………………..295
202. MID 039 – CID 2281 – FMI 05………………………..296
203. MID 039 – CID 2281 – FMI 06………………………..298
204. MID 039 – CID 2282 – FMI 05………………………..299
205. MID 039 – CID 2282 – FMI 06………………………..300
206. MID 039 – CID 2287 – FMI 05………………………..302
207. MID 039 – CID 2287 – FMI 06………………………..303
208. MID 039 – CID 2288 – FMI 05………………………..305
209. MID 039 – CID 2288 – FMI 06………………………..307
210. MID 039 – CID 2289 – FMI 05………………………..309
211. MID 039 – CID 2289 – FMI 06………………………..311
212. MID 039 – CID 2290 – FMI 05………………………..312
213. MID 039 – CID 2525 – FMI 03………………………..316
214. MID 039 – CID 2525 – FMI 05………………………..317
215. MID 039 – CID 2525 – FMI 06………………………..318
216. MID 039 – CID 2670 – FMI 03………………………..319
217. MID 039 – CID 2670 – FMI 05………………………..320
218. MID 039 – CID 2670 – FMI 06………………………..321
219. MID 039 – CID 2722 – FMI 02………………………..323
220. MID 082 – CID 0271 – FMI 04………………………..325
221. MID 082 – CID 0271 – FMI 05………………………..326
222. MID 082 – CID 0324 – FMI 03………………………..328
223. MID 082 – CID 0324 – FMI 04………………………..329
224. MID 082 – CID 0324 – FMI 05………………………..330
225. MID 082 – CID 1125 – FMI 03………………………..331
226. MID 082 – CID 1125 – FMI 04………………………..333
227. MID 082 – CID 1125 – FMI 08………………………..335
228. MID 082 – CID 1763 – FMI 02………………………..337
229. MID 082 – CID 1763 – FMI 03………………………..339
230. MID 082 – CID 1763 – FMI 04………………………..342
231. MID 082 – CID 1763 – FMI 05………………………..344
232. MID 082 – CID 1879 – FMI 03………………………..347
233. MID 082 – CID 1879 – FMI 04………………………..349
234. MID 082 – CID 1879 – FMI 08………………………. 350
235. MID 117 – CID 0168 – FMI 00………………………. 352
236. MID 117 – CID 0168 – FMI 01………………………. 353
237. MID 117 – CID 0668 – FMI 12………………………. 354
238. Testing and Adjusting Section
239. Testing and Adjusting…………………………………. 357
240. General Information ………………………………. 357
241. Electrical Connector – Inspect …………………. 357
242. Wiring Harness (Open Circuit) -Test………… 361
243. Wiring Harness (Short Circuit) -Test ………… 361
244. Electronic Control Module (ECM) – Flash
245. Program ………………………………………………. 362
246. Electronic Control Module (ECM) – Configure362
247. Electronic Control Module (ECM) – Replace 368
248. Connector Contact Description ……………….. 369
249. Glossary of Electrical Terms …………………… 371
250. System Schematic ………………………………… 373

Rate this product