Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279
Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 2
Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 3
Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 4
Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279 - Image 5

Caterpillar TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers Troubleshooting Testing And Adjusting 31200279

$30.00

  • Type Of Manual: Troubleshooting Testing And Adjusting
  • Manual ID: 31200279
  • Number of Pages: 434
  • Size: 21.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • TH220B, TH330B, TH360B, TH560B, TH580B Telehandlers
  • 1. Introduction
  • 2. General Information ………………………………………. 5
  • 3. Service Tools ……………………………………………….. 5
  • 4. Connector Locations ……………………………………… 6
  • 5. Connector Contact Numbers………………………. 6
  • 6. Diagnostic Capabilities…………………………………… 7
  • 7. Monitoring System/Instrument Cluster…………. 7
  • 8. The Caterpillar Electronic Technician (ET) …… 8
  • 9. Logged Event Codes ………………………………… 9
  • 10. Status Groups For The Electronic Technician 10
  • 11. Machine Preparation for Troubleshooting ……….. 10
  • 12. General Troubleshooting Information……………… 11
  • 13. Visual Inspection …………………………………………. 11
  • 14. Operational Checks……………………………………… 11
  • 15. Operational Checks (Braking System)……….. 11
  • 16. Operational Checks (Steering System)………. 12
  • 17. Operational Checks (Power Train)…………….. 12
  • 18. Operational Checks (Hydraulic System) …….. 12
  • 19. Event Code List…………………………………………… 14
  • 20. Warning Levels ………………………………………. 14
  • 21. Indications and System Response…………….. 14
  • 22. Troubleshooting ……………………………………… 15
  • 23. Telehandler Event Code List…………………….. 15
  • 24. Symptom Procedures
  • 25. Steering System………………………………………….. 17
  • 26. Troubleshooting The Steering System……….. 17
  • 27. Brake System……………………………………………… 18
  • 28. Troubleshooting The Brake System…………… 18
  • 29. Troubleshooting The Parking Brake…………… 19
  • 30. Transmission………………………………………………. 19
  • 31. Troubleshooting The Transmission System… 19
  • 32. Hydraulic System ………………………………………… 21
  • 33. Troubleshooting The Hydraulic System ……… 21
  • 34. Torque Converter ………………………………………… 23
  • 35. Troubleshooting The Torque Converter……… 23
  • 36. Differential and Final Drive……………………………. 24
  • 37. The Differential And The Final Drive
  • 38. Troubleshooting ……………………………………… 24
  • 39. Diagnostic Code Procedures
  • 40. Diagnostic Code List ……………………………………. 27
  • 41. Module Identifier (MID)…………………………….. 27
  • 42. Component Identifier (CID) ………………………. 27
  • 43. Failure Mode Identifier (FMI)…………………….. 29
  • 44. Using the Operator Monitor to Determine Diagnostic
  • 45. Codes………………………………………………………… 31
  • 46. Using Caterpillar Electronic Technician to Determine
  • 47. Diagnostic Codes ………………………………………… 31
  • 48. Active Diagnostic Codes ………………………….. 32
  • 49. Logged Diagnostic Codes………………………… 33
  • 50. MID 039 – CID 0041 – FMI 03………………………… 34
  • 51. MID 039 – CID 0041 – FMI 04………………………… 35
  • 52. MID 039 – CID 0070 – FMI 03………………………… 36
  • 53. MID 039 – CID 0070 – FMI 04………………………… 38
  • 54. MID 039 – CID 0096 – FMI 03………………………… 39
  • 55. MID 039 – CID 0096 – FMI 04………………………… 40
  • 56. MID 039 – CID0 110 – FMI 03………………………… 41
  • 57. MID 039 – CID 0110 – FMI 04………………………….42
  • 58. MID 039 – CID 0177 – FMI 03………………………….43
  • 59. MID 039 – CID 0177 – FMI 04………………………….45
  • 60. MID 039 – CID 0191 – FMI 02………………………….45
  • 61. MID 039 – CID 0246 – FMI 12………………………….47
  • 62. MID 039 – CID 0262 – FMI 03………………………….48
  • 63. MID 039 – CID 0262 – FMI 04………………………….49
  • 64. MID 039 – CID 0271 – FMI 03………………………….50
  • 65. MID 039 – CID 0271 – FMI 04………………………….51
  • 66. MID 039 – CID 0271 – FMI 05………………………….52
  • 67. MID 039 – CID 0368 – FMI 03………………………….54
  • 68. MID 039 – CID 0368 – FMI 04………………………….55
  • 69. MID 039 – CID 0444 – FMI 03………………………….56
  • 70. MID 039 – CID 0444 – FMI 04………………………….57
  • 71. MID 039 – CID 0444 – FMI 05………………………….58
  • 72. MID 039 – CID 0489 – FMI 02………………………….60
  • 73. MID 039 – CID 0489 – FMI 04………………………….62
  • 74. MID 039 – CID 0490 – FMI 02………………………….64
  • 75. MID 039 – CID 0590 – FMI 02………………………….67
  • 76. MID 039 – CID 0590 – FMI 09………………………….69
  • 77. MID 039 – CID 0590 – FMI 12………………………….71
  • 78. MID 039 – CID 0629 – FMI 04………………………….73
  • 79. MID 039 – CID 0668 – FMI 02………………………….74
  • 80. MID 039 – CID 0668 – FMI 09………………………….76
  • 81. MID 039 – CID 0668 – FMI 12………………………….78
  • 82. MID 039 – CID 0672 – FMI 02………………………….80
  • 83. MID 039 – CID 0702 – FMI 02………………………….81
  • 84. MID 039 – CID 0750 – FMI 02………………………….84
  • 85. MID 039 – CID 0811 – FMI 09………………………….85
  • 86. MID 039 – CID 0817 – FMI 04………………………….87
  • 87. MID 039 – CID 0826 – FMI 03………………………….88
  • 88. MID 039 – CID 0882 – FMI 05………………………….90
  • 89. MID 039 – CID 0882 – FMI 06………………………….91
  • 90. MID 039 – CID 1127 – FMI 00………………………….92
  • 91. MID 039 – CID 1127 – FMI 01………………………….95
  • 92. MID 039 – CID 1127 – FMI 02………………………….98
  • 93. MID 039 – CID 1127 – FMI 08………………………..100
  • 94. MID 039 – CID 1128 – FMI 00………………………..103
  • 95. MID 039 – CID 1128 – FMI 01………………………..106
  • 96. MID 039 – CID 1128 – FMI 02………………………..109
  • 97. MID 039 – CID 1128 – FMI 08………………………..112
  • 98. MID 039 – CID 1138 – FMI 05………………………..115
  • 99. MID 039 – CID 1138 – FMI 06………………………..117
  • 100. MID 039 – CID 1187 – FMI 04………………………..118
  • 101. MID 039 – CID 1189 – FMI 00………………………..119
  • 102. MID 039 – CID 1189 – FMI 01………………………..122
  • 103. MID 039 – CID 1189 – FMI 02………………………..124
  • 104. MID 039 – CID 1189 – FMI 08………………………..127
  • 105. MID 039 – CID 1193 – FMI 05………………………..130
  • 106. MID 039 – CID 1193 – FMI 06………………………..132
  • 107. MID 039 – CID 1251 – FMI 08………………………..133
  • 108. MID 039 – CID 1326 – FMI 02………………………..134
  • 109. MID 039 – CID 1401 – FMI 03………………………..135
  • 110. MID 039 – CID 1401 – FMI 05………………………..136
  • 111. MID 039 – CID 1401 – FMI 06………………………..137
  • 112. MID 039 – CID 1402 – FMI 03………………………..138
  • 113. MID 039 – CID 1402 – FMI 06………………………..141
  • 114. MID 039 – CID 1403 – FMI 03………………………..142
  • 115. MID 039 – CID 1403 – FMI 05………………………..143
  • 116. MID 039 – CID 1403 – FMI 06………………………. 144
  • 117. MID 039 – CID 1404 – FMI 03………………………. 145
  • 118. MID 039 – CID 1404 – FMI 05………………………. 146
  • 119. MID 039 – CID 1404 – FMI 06………………………. 147
  • 120. MID 039 – CID 1405 – FMI 03………………………. 149
  • 121. MID 039 – CID 1405 – FMI 05………………………. 150
  • 122. MID 039 – CID 1405 – FMI 06………………………. 151
  • 123. MID 039 – CID 1406 – FMI 03………………………. 152
  • 124. MID 039 – CID 1406 – FMI 05………………………. 153
  • 125. MID 039 – CID 1406 – FMI 06………………………. 155
  • 126. MID 039 – CID 1407 – FMI 03………………………. 156
  • 127. MID 039 – CID 1407 – FMI 05………………………. 157
  • 128. MID 039 – CID 1407 – FMI 06………………………. 158
  • 129. MID 039 – CID 1410 – FMI 05………………………. 160
  • 130. MID 039 – CID 1410 – FMI 06………………………. 162
  • 131. MID 039 – CID 1482 – FMI 03………………………. 164
  • 132. MID 039 – CID 1482 – FMI 04………………………. 166
  • 133. MID 039 – CID 1529 – FMI 02………………………. 167
  • 134. MID 039 – CID 1603 – FMI 09………………………. 169
  • 135. MID 039 – CID 1639 – FMI 02………………………. 171
  • 136. MID 039 – CID 1639 – FMI 09………………………. 173
  • 137. MID 039 – CID 1658 – FMI 00………………………. 175
  • 138. MID 039 – CID 1658 – FMI 01………………………. 178
  • 139. MID 039 – CID 1658 – FMI 02………………………. 181
  • 140. MID 039 – CID 1658 – FMI 08………………………. 183
  • 141. MID 039 – CID 1718 – FMI 02………………………. 186
  • 142. MID 039 – CID 1740 – FMI 03………………………. 188
  • 143. MID 039 – CID 1740 – FMI 04………………………. 189
  • 144. MID 039 – CID 1740 – FMI 05………………………. 190
  • 145. MID 039 – CID 1741 – FMI 03………………………. 192
  • 146. MID 039 – CID 1741 – FMI 04………………………. 193
  • 147. MID 039 – CID 1741 – FMI 05………………………. 194
  • 148. MID 039 – CID 1763 – FMI 02………………………. 196
  • 149. MID 039 – CID 1788 – FMI 02………………………. 198
  • 150. MID 039 – CID 1789 – FMI 02………………………. 199
  • 151. MID 039 – CID 1820 – FMI 05………………………. 201
  • 152. MID 039 – CID 1820 – FMI 06………………………. 202
  • 153. MID 039 – CID 1823 – FMI 03………………………. 203
  • 154. MID 039 – CID 1823 – FMI 04………………………. 205
  • 155. MID 039 – CID 1823 – FMI 08………………………. 208
  • 156. MID 039 – CID 1824 – FMI 03………………………. 210
  • 157. MID 039 – CID 1824 – FMI 04………………………. 212
  • 158. MID 039 – CID 1824 – FMI 08………………………. 214
  • 159. MID 039 – CID 1825 – FMI 03………………………. 216
  • 160. MID 039 – CID 1825 – FMI 04………………………. 218
  • 161. MID 039 – CID 1825 – FMI 08………………………. 220
  • 162. MID 039 – CID 1826 – FMI 00………………………. 222
  • 163. MID 039 – CID 1826 – FMI 01………………………. 224
  • 164. MID 039 – CID 1826 – FMI 02………………………. 227
  • 165. MID 039 – CID 1826 – FMI 08………………………. 229
  • 166. MID 039 – CID 1827 – FMI 13………………………. 230
  • 167. MID 039 – CID 1828 – FMI 02………………………. 231
  • 168. MID 039 – CID 1829 – FMI 02………………………. 232
  • 169. MID 039 – CID 1830 – FMI 02………………………. 234
  • 170. MID 039 – CID 1831 – FMI 05………………………. 236
  • 171. MID 039 – CID 1831 – FMI 06………………………. 238
  • 172. MID 039 – CID 1832 – FMI 02………………………. 239
  • 173. MID 039 – CID 1833 – FMI 02………………………. 240
  • 174. MID 039 – CID 1834 – FMI 03………………………. 241
  • 175. MID 039 – CID 1845 – FMI 02………………………..243
  • 176. MID 039 – CID 1845 – FMI 05………………………..245
  • 177. MID 039 – CID 1845 – FMI 06………………………..247
  • 178. MID 039 – CID 1845 – FMI 09………………………..249
  • 179. MID 039 – CID 1846 – FMI 02………………………..252
  • 180. MID 039 – CID 1846 – FMI 05………………………..254
  • 181. MID 039 – CID 1846 – FMI 06………………………..256
  • 182. MID 039 – CID 1846 – FMI 09………………………..258
  • 183. MID 039 – CID 1847 – FMI 02………………………..261
  • 184. MID 039 – CID 1847 – FMI 05………………………..263
  • 185. MID 039 – CID 1847 – FMI 06………………………..265
  • 186. MID 039 – CID 1847 – FMI 09………………………..267
  • 187. MID 039 – CID 1930 – FMI 05………………………..270
  • 188. MID 039 – CID 1930 – FMI 06………………………..271
  • 189. MID 039 – CID 1935 – FMI 03………………………..273
  • 190. MID 039 – CID 1935 – FMI 04………………………..275
  • 191. MID 039 – CID 1960 – FMI 09………………………..278
  • 192. MID 039 – CID 2101 – FMI 08………………………..280
  • 193. MID 039 – CID 2197 – FMI 02………………………..282
  • 194. MID 039 – CID 2240 – FMI 05………………………..284
  • 195. MID 039 – CID 2240 – FMI 06………………………..286
  • 196. MID 039 – CID 2241 – FMI 05………………………..287
  • 197. MID 039 – CID 2241 – FMI 06………………………..289
  • 198. MID 039 – CID 2242 – FMI 05………………………..290
  • 199. MID 039 – CID 2242 – FMI 06………………………..292
  • 200. MID 039 – CID 2243 – FMI 05………………………..293
  • 201. MID 039 – CID 2243 – FMI 06………………………..295
  • 202. MID 039 – CID 2281 – FMI 05………………………..296
  • 203. MID 039 – CID 2281 – FMI 06………………………..298
  • 204. MID 039 – CID 2282 – FMI 05………………………..299
  • 205. MID 039 – CID 2282 – FMI 06………………………..300
  • 206. MID 039 – CID 2287 – FMI 05………………………..302
  • 207. MID 039 – CID 2287 – FMI 06………………………..303
  • 208. MID 039 – CID 2288 – FMI 05………………………..305
  • 209. MID 039 – CID 2288 – FMI 06………………………..307
  • 210. MID 039 – CID 2289 – FMI 05………………………..309
  • 211. MID 039 – CID 2289 – FMI 06………………………..311
  • 212. MID 039 – CID 2290 – FMI 05………………………..312
  • 213. MID 039 – CID 2525 – FMI 03………………………..316
  • 214. MID 039 – CID 2525 – FMI 05………………………..317
  • 215. MID 039 – CID 2525 – FMI 06………………………..318
  • 216. MID 039 – CID 2670 – FMI 03………………………..319
  • 217. MID 039 – CID 2670 – FMI 05………………………..320
  • 218. MID 039 – CID 2670 – FMI 06………………………..321
  • 219. MID 039 – CID 2722 – FMI 02………………………..323
  • 220. MID 082 – CID 0271 – FMI 04………………………..325
  • 221. MID 082 – CID 0271 – FMI 05………………………..326
  • 222. MID 082 – CID 0324 – FMI 03………………………..328
  • 223. MID 082 – CID 0324 – FMI 04………………………..329
  • 224. MID 082 – CID 0324 – FMI 05………………………..330
  • 225. MID 082 – CID 1125 – FMI 03………………………..331
  • 226. MID 082 – CID 1125 – FMI 04………………………..333
  • 227. MID 082 – CID 1125 – FMI 08………………………..335
  • 228. MID 082 – CID 1763 – FMI 02………………………..337
  • 229. MID 082 – CID 1763 – FMI 03………………………..339
  • 230. MID 082 – CID 1763 – FMI 04………………………..342
  • 231. MID 082 – CID 1763 – FMI 05………………………..344
  • 232. MID 082 – CID 1879 – FMI 03………………………..347
  • 233. MID 082 – CID 1879 – FMI 04………………………..349
  • 234. MID 082 – CID 1879 – FMI 08………………………. 350
  • 235. MID 117 – CID 0168 – FMI 00………………………. 352
  • 236. MID 117 – CID 0168 – FMI 01………………………. 353
  • 237. MID 117 – CID 0668 – FMI 12………………………. 354
  • 238. Testing and Adjusting Section
  • 239. Testing and Adjusting…………………………………. 357
  • 240. General Information ………………………………. 357
  • 241. Electrical Connector – Inspect …………………. 357
  • 242. Wiring Harness (Open Circuit) -Test………… 361
  • 243. Wiring Harness (Short Circuit) -Test ………… 361
  • 244. Electronic Control Module (ECM) – Flash
  • 245. Program ………………………………………………. 362
  • 246. Electronic Control Module (ECM) – Configure362
  • 247. Electronic Control Module (ECM) – Replace 368
  • 248. Connector Contact Description ……………….. 369
  • 249. Glossary of Electrical Terms …………………… 371
  • 250. System Schematic ………………………………… 373
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