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Caterpillar TH255C Service Manual 31200980
Caterpillar TH255C Service Manual 31200980 - Image 2
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Caterpillar TH255C Service Manual 31200980 - Image 5
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Caterpillar TH255C Service Manual 31200980

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 31200980
  • Number of Pages: 296
  • Size: 24.8MB
  • Format: PDF
Category:
  • Model List:

    • TH255C
  • 1. _A_TH255C Engine_CAT_Service
  • 1.1. Effectivity
  • 1.2. Foreword
  • 1.3. Section 1 JLG Safety Practices
  • 1.3.1. Introduction
  • 1.3.2. Disclaimer
  • 1.3.3. Operation Maintenance Manual
  • 1.3.4. Do Not Operate Tags
  • 1.3.5. Safety Information
  • 1.3.6. Safety Instructions
  • 1.3.6.1. Personal Hazards
  • 1.3.6.2. Equipment Hazards
  • 1.3.6.3. General Hazards
  • 1.3.6.4. Operational Hazards
  • 1.3.7. Safety Decals
  • 1.4. Section 2 Safety information / User information
  • 1.4.1. General
  • 1.4.2. Specifications
  • 1.4.2.1. Accident prevention and safety regulations
  • 1.4.2.2. Cleanliness instructions and measures for working with common rail systems
  • 1.4.2.3. Additional information and measures for the handling of exhaust aftertreatment systems
  • 1.4.2.4. Disposal regulations
  • 1.4.3. Operation Manual And Service Manual
  • 1.4.4. Explanation Of Symbols
  • 1.5. Section 3 Disassembly and Assembly
  • 1.5.1. Oil Measuring Device
  • 1.5.1.1. Oil Measuring Device Removal
  • 1.5.2. Crankcase Breather
  • 1.5.3. Lubricating Oil Pan
  • 1.5.3.1. Lubricating Oil Pan Removal
  • 1.5.3.2. Lubricating Oil Pan Installation
  • 1.5.3.3. Technical Data
  • 1.5.4. Flywheel
  • 1.5.4.1. Flywheel Removal
  • 1.5.4.2. Flywheel Installation
  • 1.5.4.3. Technical Data
  • 1.5.5. V-belt Pulley Add-on
  • 1.5.6. V-belt Pulley Add-on Fastening Parts
  • 1.5.7. Cylinder Head Cover (Engine 441-9208)
  • 1.5.7.1. Cylinder Head Cover Removal
  • 1.5.7.2. Cylinder Head Cover Installation
  • 1.5.7.3. Technical Data
  • 1.5.8. Cylinder Head Cover (Engine 441-9209)
  • 1.5.8.1. Cylinder Head Cover Removal
  • 1.5.8.2. Cylinder Head Cover Installation
  • 1.5.8.3. Technical Data
  • 1.5.9. Heat Protection Plate (Engine 441-9208)
  • 1.5.10. Lubricating Oil Cooler
  • 1.5.10.1. Lubricating Oil Cooler Removal
  • 1.5.10.2. Lubricating Oil Cooler Installation
  • 1.5.10.3. Technical Data
  • 1.5.11. Lubricating Oil Filter
  • 1.5.12. Injector (Engine 441-9208)
  • 1.5.12.1. Injector Removal
  • 1.5.12.2. Injector Installation
  • 1.5.12.3. Technical Data
  • 1.5.13. Injector (Engine 441-9209)
  • 1.5.13.1. Injector Removal
  • 1.5.13.2. Injector Installation
  • 1.5.13.3. Technical Data
  • 1.5.14. Fuel Supply Pump
  • 1.5.15. Fuel Pipes
  • 1.5.15.1. High-pressure Line Removal
  • 1.5.15.2. Injection Pipes Removal
  • 1.5.15.3. Rail Removal
  • 1.5.15.4. Pressure Sensor Removal
  • 1.5.15.5. Pressure Sensor Installation
  • 1.5.15.6. Pressure Limiting Valve Removal
  • 1.5.15.7. Pressure Limiting Valve Installation
  • 1.5.15.8. Mounting Rail
  • 1.5.15.9. Injection Pipes Installation
  • 1.5.15.10. High-pressure Line Installation
  • 1.5.15.11. Technical Data
  • 1.5.16. Exhaust Turbocharger Intake Nozzle
  • 1.5.17. Charge Air Manifold
  • 1.5.18. Charge Air Line
  • 1.5.19. Coolant Pump Fastening Parts
  • 1.5.19.1. V-rib Belt Pulley Removal
  • 1.5.19.2. V-rib Belt Pulley Installation
  • 1.5.20. Thermostat Test
  • 1.5.20.1. Thermostat Test In Removed State
  • 1.5.20.2. Technical Data
  • 1.5.21. Thermostat
  • 1.5.21.1. Thermostat Removal
  • 1.5.21.2. Thermostat Installation
  • 1.5.21.3. Technical Data
  • 1.5.22. Exhaust Gas Recirculation Line
  • 1.5.23. Exhaust Pipe
  • 1.5.23.1. Exhaust Line Removal
  • 1.5.23.2. Installing Exhaust Line
  • 1.5.23.3. Technical Data
  • 1.5.24. Flutter Valve
  • 1.5.24.1. Flutter Valve Removal
  • 1.5.24.2. Flutter Valve Installation
  • 1.5.24.3. Technical Data
  • 1.5.25. Exhaust Gas Turbocharger
  • 1.5.25.1. Turbocharger Removal
  • 1.5.25.2. Turbocharger Installation
  • 1.5.25.3. Technical Data
  • 1.5.26. Lubricating Oil Line
  • 1.5.26.1. Lubricating Oil Line Removal
  • 1.5.26.2. Lubricating Oil Line Installation
  • 1.5.26.3. Technical Data
  • 1.5.27. Lubricating Oil Return Line
  • 1.5.27.1. Oil Return Line Removal
  • 1.5.27.2. Oil Return Line Installation
  • 1.5.27.3. Technical Data
  • 1.5.28. V-Belt Pulley (parts to generator)
  • 1.5.29. Generator Parts
  • 1.5.30. Generator
  • 1.5.30.1. Generator Removal
  • 1.5.30.2. Generator Installation
  • 1.5.30.3. Technical Data
  • 1.5.31. Starter
  • 1.5.31.1. Starter Removal
  • 1.5.31.2. Starter Installation
  • 1.5.31.3. Technical Data
  • 1.5.32. Cable Harness Fastening Parts
  • 1.5.33. Cable Harness Fastening Parts (Engine 441-9208)
  • 1.5.34. Impulse Transmitter (Crankshaft)
  • 1.5.34.1. Impulse Transmitter Removal
  • 1.5.34.2. Impulse Transmitter Installation
  • 1.5.34.3. Technical Data
  • 1.5.35. Temperature Sensor
  • 1.5.36. Oil Pressure Transmitter
  • 1.5.37. Connection Housing
  • 1.5.37.1. Connection Housing Removal
  • 1.5.37.2. Connection Housing Installation
  • 1.5.37.3. Technical Data
  • 1.5.38. Start-aid Glow Plugs
  • 1.5.38.1. Glow Plugs Removal
  • 1.5.38.2. Glow Plugs Installation
  • 1.5.38.3. Technical Data
  • 1.5.39. Exhaust Gas Treatment Inlet Module (Engine 441-9208)
  • 1.5.40. Holder (Engine 441-9208)
  • 1.5.41. Assembly Material Compensator Structure (Engine 441-9208)
  • 1.6. Section 4 Special Tools
  • 1.6.1. Tools
  • 1.6.1.1. Pump (P/N 449-2474)
  • 1.6.1.2. Assembly Pliers
  • 1.6.1.3. Measuring Device (P/N 449-2482)
  • 1.6.1.4. Torx Tool Set
  • 1.6.1.5. Rotation Angle Disc (P/N 449-2484)
  • 1.6.1.6. Check Designation (P/N 449-2485)
  • 1.6.1.7. Fitting Tool (P/N 449-2487)
  • 1.6.1.8. Check Designation (P/N 449-2488)
  • 1.6.1.9. Pliers (P/N 449-2489)
  • 1.6.1.10. Socket Wrench Insert
  • 1.6.1.11. Plug (P/N 449-2493)
  • 1.6.1.12. Assembly Tool
  • 1.6.1.13. Key (P/N 449-2496)
  • 1.6.1.14. Lever Tool (P/N 449-2497)
  • 1.6.1.15. Disassembly Tool
  • 1.6.1.16. Assembly Device (P/N 449-2500)
  • 1.7. Section 5 Engine Electrical Schematic
  • 1.7.1. Power Harness
  • 1.7.2. Equipment Harness
  • 1.8. Section 6 Wire Sensor Troubleshooting
  • 1.8.1. Engine Sensor Test
  • 1.8.2. Engine Sensor Circuit Test
  • 1.8.3. Signal Wire Test
  • 1.9. Section 7 Diagnostics
  • 1.9.1. Fault Codes
  • 1.9.1.1. KWP Code 45
  • 1.9.1.2. KWP Code 46
  • 1.9.1.3. KWP Code 47
  • 1.9.1.4. KWP Code 84
  • 1.9.1.5. KWP Code 85
  • 1.9.1.6. KWP Code 88
  • 1.9.1.7. KWP Code 89
  • 1.9.1.8. KWP Code 96
  • 1.9.1.9. KWP Code 97
  • 1.9.1.10. KWP Code 98
  • 1.9.1.11. KWP Code 99
  • 1.9.1.12. KWP Code 101
  • 1.9.1.13. KWP Code 121
  • 1.9.1.14. KWP Code 122
  • 1.9.1.15. KWP Code 291
  • 1.9.1.16. KWP Code 292
  • 1.9.1.17. KWP Code 305
  • 1.9.1.18. KWP Code 360
  • 1.9.1.19. KWP Code 361
  • 1.9.1.20. KWP Code 376
  • 1.9.1.21. KWP Code 377
  • 1.9.1.22. KWP Code 378
  • 1.9.1.23. KWP Code 387
  • 1.9.1.24. KWP Code 388
  • 1.9.1.25. KWP Code 389
  • 1.9.1.26. KWP Code 390
  • 1.9.1.27. KWP Code 391
  • 1.9.1.28. KWP Code 419
  • 1.9.1.29. KWP Code 420
  • 1.9.1.30. KWP Code 421
  • 1.9.1.31. KWP Code 422
  • 1.9.1.32. KWP Code 423
  • 1.9.1.33. KWP Code 464
  • 1.9.1.34. KWP Code 465
  • 1.9.1.35. KWP Code 472
  • 1.9.1.36. KWP Code 473
  • 1.9.1.37. KWP Code 474
  • 1.9.1.38. KWP Code 559
  • 1.9.1.39. KWP Code 560
  • 1.9.1.40. KWP Code 561
  • 1.9.1.41. KWP Code 562
  • 1.9.1.42. KWP Code 565
  • 1.9.1.43. KWP Code 566
  • 1.9.1.44. KWP Code 567
  • 1.9.1.45. KWP Code 568
  • 1.9.1.46. KWP Code 569
  • 1.9.1.47. KWP Code 570
  • 1.9.1.48. KWP Code 571
  • 1.9.1.49. KWP Code 580
  • 1.9.1.50. KWP Code 581
  • 1.9.1.51. KWP Code 582
  • 1.9.1.52. KWP Code 583
  • 1.9.1.53. KWP Code 592
  • 1.9.1.54. KWP Code 594
  • 1.9.1.55. KWP Code 595
  • 1.9.1.56. KWP Code 596
  • 1.9.1.57. KWP Code 597
  • 1.9.1.58. KWP Code 612
  • 1.9.1.59. KWP Code 613
  • 1.9.1.60. KWP Code 614
  • 1.9.1.61. KWP Code 615
  • 1.9.1.62. KWP Code 616
  • 1.9.1.63. KWP Code 617
  • 1.9.1.64. KWP Code 618
  • 1.9.1.65. KWP Code 619
  • 1.9.1.66. KWP Code 620
  • 1.9.1.67. KWP Code 621
  • 1.9.1.68. KWP Code 623
  • 1.9.1.69. KWP Code 624
  • 1.9.1.70. KWP Code 625
  • 1.9.1.71. KWP Code 627
  • 1.9.1.72. KWP Code 628
  • 1.9.1.73. KWP Code 637
  • 1.9.1.74. KWP Code 732
  • 1.9.1.75. KWP Code 733
  • 1.9.1.76. KWP Code 736
  • 1.9.1.77. KWP Code 737
  • 1.9.1.78. KWP Code 747
  • 1.9.1.79. KWP Code 752
  • 1.9.1.80. KWP Code 776
  • 1.9.1.81. KWP Code 777
  • 1.9.1.82. KWP Code 825
  • 1.9.1.83. KWP Code 826
  • 1.9.1.84. KWP Code 827
  • 1.9.1.85. KWP Code 828
  • 1.9.1.86. KWP Code 829
  • 1.9.1.87. KWP Code 830
  • 1.9.1.88. KWP Code 831
  • 1.9.1.89. KWP Code 832
  • 1.9.1.90. KWP Code 833
  • 1.9.1.91. KWP Code 834
  • 1.9.1.92. KWP Code 835
  • 1.9.1.93. KWP Code 836
  • 1.9.1.94. KWP Code 837
  • 1.9.1.95. KWP Code 856
  • 1.9.1.96. KWP Code 857
  • 1.9.1.97. KWP Code 858
  • 1.9.1.98. KWP Code 859
  • 1.9.1.99. KWP Code 861
  • 1.9.1.100. KWP Code 862
  • 1.9.1.101. KWP Code 864
  • 1.9.1.102. KWP Code 876
  • 1.9.1.103. KWP Code 877
  • 1.9.1.104. KWP Code 878
  • 1.9.1.105. KWP Code 935
  • 1.9.1.106. KWP Code 940
  • 1.9.1.107. KWP Code 946
  • 1.9.1.108. KWP Code 947
  • 1.9.1.109. KWP Code 948
  • 1.9.1.110. KWP Code 956
  • 1.9.1.111. KWP Code 957
  • 1.9.1.112. KWP Code 958
  • 1.9.1.113. KWP Code 959
  • 1.9.1.114. KWP Code 960
  • 1.9.1.115. KWP Code 961
  • 1.9.1.116. KWP Code 973
  • 1.9.1.117. KWP Code 974
  • 1.9.1.118. KWP Code 975
  • 1.9.1.119. KWP Code 976
  • 1.9.1.120. KWP Code 980
  • 1.9.1.121. KWP Code 994
  • 1.9.1.122. KWP Code 995
  • 1.9.1.123. KWP Code 996
  • 1.9.1.124. KWP Code 997
  • 1.9.1.125. KWP Code 1014
  • 1.9.1.126. KWP Code 1015
  • 1.9.1.127. KWP Code 1016
  • 1.9.1.128. KWP Code 1022
  • 1.9.1.129. KWP Code 1023
  • 1.9.1.130. KWP Code 1024
  • 1.9.1.131. KWP Code 1025
  • 1.9.1.132. KWP Code 1157
  • 1.9.1.133. KWP Code 1170
  • 1.9.1.134. KWP Code 1180
  • 1.9.1.135. KWP Code 1181
  • 1.9.1.136. KWP Code 1223
  • 1.9.1.137. KWP Code 1224
  • 1.9.1.138. KWP Code 1226
  • 1.9.1.139. KWP Code 1227
  • 1.9.1.140. KWP Code 1228
  • 1.9.1.141. KWP Code 1229
  • 1.9.1.142. KWP Code 1230
  • 1.9.1.143. KWP Code 1231
  • 1.9.1.144. KWP Code 1232
  • 1.9.1.145. KWP Code 1505
  • 1.9.1.146. KWP Code 1669
  • 1.9.1.147. KWP Code 1679
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