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Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Service Manual 31200370
Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Service Manual 31200370 - Image 2
Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Service Manual 31200370 - Image 3
Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Service Manual 31200370 - Image 4
Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Service Manual 31200370 - Image 5
caterpillar th336 th337 th406 th407 th414 th514 th417 service manual 31200370 2
caterpillar th336 th337 th406 th407 th414 th514 th417 service manual 31200370 3
caterpillar th336 th337 th406 th407 th414 th514 th417 service manual 31200370 4
caterpillar th336 th337 th406 th407 th414 th514 th417 service manual 31200370 5

Caterpillar TH336, TH337, TH406, TH407, TH414, TH514, TH417 Service Manual 31200370

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 31200370
  • Number of Pages: 288
  • Size: 43.5MB
  • Format: PDF
Category:
  • Model List:

    • TH336, TH337, TH406, TH407, TH414, TH514, TH417
  • 1. H TH336 337 406 407 414 514 417 CAT Service
  • 1.1. Effectivity Page
  • 1.2. Table of Contents
  • 1.3. Section 1 Safety Practices
  • 1.3.1. Introduction
  • 1.3.2. Disclaimer
  • 1.3.3. Operation Maintenance Manual
  • 1.3.4. Do Not Operate Tags
  • 1.3.5. Safety Information
  • 1.3.6. Safety Alert System and Signal Words
  • 1.3.7. Safety Instructions
  • 1.3.7.1. Personal Hazards
  • 1.3.7.2. Equipment Hazards
  • 1.3.7.3. General Hazards
  • 1.3.7.4. Operational Hazards
  • 1.3.8. Safety Decals
  • 1.4. Section 2 General Information and Specifications
  • 1.4.1. Replacement Parts and Warranty Information
  • 1.4.2. Torque Charts
  • 1.4.2.1. SAE Fastener Torque Chart
  • 1.4.2.2. Metric Fastener Torque Chart
  • 1.4.2.3. Hydraulic Hose Torque Chart
  • 1.4.3. Specifications
  • 1.4.3.1. Travel Speeds
  • 1.4.3.2. Hydraulic Cylinder Performance
  • 1.4.3.3. Platform Hydraulic Performance Specifications
  • 1.4.3.4. Electrical System
  • 1.4.3.5. Engine Performance Specifications
  • 1.4.3.6. Transmission Performance Specifications
  • 1.4.3.7. Tires
  • 1.4.4. Fluids and Lubricant Capacities
  • 1.4.5. Service and Maintenance Schedules
  • 1.4.5.1. , 1st 50 50 Hour
  • 1.4.5.2. t 150 250 Hour
  • 1.4.5.3. 1000 Hour
  • 1.4.5.4. 12000 Hour
  • 1.4.6. Lubrication Schedules
  • 1.4.6.1. Hour Lubrication
  • 1.4.6.2. Hour Lubrication
  • 1.5. Section 3 Boom
  • 1.5.1. Boom System Component Terminology – TH336, TH337, TH406 TH407
  • 1.5.2. Boom System – Two Section
  • 1.5.2.1. Boom System Operation
  • 1.5.3. Boom Assembly Maintenance
  • 1.5.3.1. Complete Boom Removal
  • 1.5.3.2. Complete Boom Installation
  • 1.5.3.3. Second Section Boom Removal
  • 1.5.3.4. First Boom Section Removal
  • 1.5.3.5. Extend/Retract Cylinder Removal
  • 1.5.3.6. Extend/Retract Cylinder Installation
  • 1.5.3.7. First Boom Section Installation
  • 1.5.3.8. Second Boom Section Installation
  • 1.5.4. Boom System Component Terminology – TH414
  • 1.5.5. Boom System – Three Section
  • 1.5.5.1. Boom System Operation
  • 1.5.6. Boom Assembly Maintenance
  • 1.5.6.1. Boom Removal
  • 1.5.6.2. Second and Third Boom Section Removal
  • 1.5.6.3. Third Boom Section and Extend/ Retract Cylinder Removal
  • 1.5.6.4. Third Boom Section and Extend/ Retract Cylinder Installation
  • 1.5.6.5. Second and Third Boom Section Installation
  • 1.5.6.6. Complete Boom Installation
  • 1.5.7. Boom Chain Removal/ Installation
  • 1.5.7.1. Retract Chain Removal
  • 1.5.7.2. Retract Chain Installation
  • 1.5.7.3. Extend Chain Removal
  • 1.5.7.4. Extend Chain Installation
  • 1.5.8. Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation
  • 1.5.8.1. Extend/Retract Hose Removal
  • 1.5.8.2. Extend/Retract Hose Installation
  • 1.5.8.3. Tilt/Auxiliary Hose Removal
  • 1.5.8.4. Tilt/Auxiliary Hose Installation
  • 1.5.9. Extend/Retract Cylinder Removal/Installation
  • 1.5.9.1. Extend/Retract Cylinder Removal
  • 1.5.9.2. Extend/Retract Cylinder Installation
  • 1.5.10. Boom Sections Adjustment
  • 1.5.10.1. Chain Adjustments
  • 1.5.11. Boom System Component Terminology – TH514
  • 1.5.12. Boom System – Three Section
  • 1.5.12.1. Boom System Operation
  • 1.5.13. Boom Assembly Maintenance
  • 1.5.13.1. Boom Removal
  • 1.5.13.2. Second and Third Boom Section Removal
  • 1.5.13.3. Tandem Extend/Retract Cylinder Removal
  • 1.5.13.4. Third Boom Section Removal
  • 1.5.13.5. Third Boom Section Installation
  • 1.5.13.6. Extend/Retract Cylinder Installation
  • 1.5.13.7. Second and Third Boom Section Installation
  • 1.5.13.8. Complete Boom Installation
  • 1.5.14. Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation
  • 1.5.14.1. Extend/Retract Hose Removal
  • 1.5.14.2. Extend/Retract Hose Installation
  • 1.5.14.3. Tilt-Electrical/Auxiliary Hose Removal
  • 1.5.14.4. Tilt-Electrical/Auxiliary Hose Installation
  • 1.5.15. Tandem Extend/Retract Cylinders Removal/ Installation
  • 1.5.15.1. Tandem Extend/Retract Cylinders Removal
  • 1.5.15.2. Tandem Extend/Retract Cylinders Bleeding Procedure
  • 1.5.15.3. Tandem Extend/Retract Cylinders Installation
  • 1.5.16. Boom System Component Terminology – TH417
  • 1.5.17. Boom System – Four Section Boom
  • 1.5.17.1. Boom System Operation
  • 1.5.18. Boom Assembly Maintenance
  • 1.5.18.1. Boom Removal
  • 1.5.18.2. Second, Third and Fourth Boom Section Removal
  • 1.5.18.3. Third and Fourth Boom Section Removal
  • 1.5.18.4. Fourth Boom Section Removal
  • 1.5.18.5. Hose Carrier Removal
  • 1.5.18.6. Hose Carrier Installation
  • 1.5.18.7. Fourth Boom Section Installation
  • 1.5.18.8. Third and Fourth Boom Section Installation
  • 1.5.18.9. Second, Third and Fourth Boom Section Installation
  • 1.5.18.10. Complete Boom Installation
  • 1.5.19. Boom Chain Removal/ Installation
  • 1.5.20. Boom Sections Adjustment
  • 1.5.20.1. Chain Adjustments
  • 1.5.21. Boom Extend and Retract Chains – TH414 TH417
  • 1.5.21.1. Boom Chain Inspection
  • 1.5.21.2. Inspection Guidelines – TH414
  • 1.5.21.3. Inspection Guidelines – TH417
  • 1.5.21.4. Expose Chains for Inspection
  • 1.5.21.5. Chain Lubrication
  • 1.5.22. Boom Wear Pads
  • 1.5.22.1. Wear Pad Inspection
  • 1.5.22.2. Boom Wear Pad Installation/ Lubrication
  • 1.5.23. Quick Coupler
  • 1.5.23.1. Quick Coupler Removal (TH336, TH337, TH406 TH407)
  • 1.5.23.2. Quick Coupler Installation (TH336, TH337, TH406 TH407)
  • 1.5.23.3. Quick Coupler Removal (TH414, TH514 TH417)
  • 1.5.23.4. Quick Coupler Installation (TH414, TH514 TH417)
  • 1.5.24. Forks
  • 1.5.25. Boom Prop (If Equipped)
  • 1.5.25.1. Installation and Removal Procedures
  • 1.5.26. Emergency Boom Lowering Procedure
  • 1.5.26.1. Equipment and Supplies Required
  • 1.5.26.2. Lowering Procedure
  • 1.5.27. Troubleshooting
  • 1.6. Section 4 Cab and Covers
  • 1.6.1. Operator Cab and Covers Component Terminology
  • 1.6.2. Operator Cab
  • 1.6.2.1. Operator Cab Safety
  • 1.6.2.2. Serial Number Plate
  • 1.6.3. Cab Components
  • 1.6.3.1. Steering Wheel
  • 1.6.3.2. Steering Column/Orbitrol Valve
  • 1.6.3.3. Service Brake
  • 1.6.3.4. Mechanical Throttle Pedal
  • 1.6.3.5. Electronic Throttle Pedal
  • 1.6.3.6. Joystick Assembly
  • 1.6.3.7. Window Wiper Assembly
  • 1.6.3.8. Heater/Air Conditioning System (if Equipped)
  • 1.6.3.9. Cab Heater/Air Conditioning Controls
  • 1.6.3.10. Air Conditioning (if Equipped)
  • 1.6.4. Cab Removal
  • 1.6.5. Cab Installation
  • 1.7. Section 5 Axles, Drive Shafts, Wheels and Tires
  • 1.7.1. Axle, Drive Shaft and Wheel Component Terminology
  • 1.7.2. General Information
  • 1.7.3. Axle Assemblies
  • 1.7.3.1. Axle Serial Number Plate
  • 1.7.3.2. Axle Specifications
  • 1.7.3.3. Axle Internal Service
  • 1.7.3.4. Axle Maintenance
  • 1.7.3.5. Axle Removal
  • 1.7.3.6. Axle Installation
  • 1.7.4. Park Brake
  • 1.7.4.1. Park Brake Removal
  • 1.7.4.2. Park Brake Installation
  • 1.7.4.3. Park Brake Adjustment
  • 1.7.4.4. Park Brake Test
  • 1.7.5. Brake Inspection
  • 1.7.6. Steering Angle Adjustment
  • 1.7.7. Axle Assembly and Drive Shaft Troubleshooting
  • 1.7.8. Drive Shafts
  • 1.7.8.1. Drive Shaft Inspection
  • 1.7.8.2. Drive Shaft Maintenance
  • 1.7.8.3. Drive Shaft Removal
  • 1.7.8.4. Drive Shaft Cleaning and Drying
  • 1.7.8.5. Drive Shaft Installation
  • 1.7.9. Wheels and Tires
  • 1.7.9.1. Removing Wheel and Tire Assembly from Machine
  • 1.7.9.2. Installing Wheel and Tire Assembly onto Machine
  • 1.7.10. Towing a Disabled Machine
  • 1.8. Section 6 Transmission
  • 1.8.1. Transmission Assembly Component Terminology
  • 1.8.2. Transmission Serial Number
  • 1.8.3. Specifications and Maintenance Information
  • 1.8.4. Transmission Replacement
  • 1.8.4.1. Transmission Removal
  • 1.8.4.2. Transmission Inspection and Internal Repair
  • 1.8.4.3. Transmission Installation
  • 1.8.4.4. After Transmission Service or Replacement
  • 1.8.4.5. Transmission Torque Converter Stall Test
  • 1.8.5. Troubleshooting
  • 1.9. Section 7 Engine CAT C4.4
  • 1.9.1. Introduction
  • 1.9.1.1. Disclaimer and Scope
  • 1.9.1.2. Component Terminology
  • 1.9.2. Engine Serial Number
  • 1.9.3. Specifications and Maintenance Information
  • 1.9.4. Engine Cooling System
  • 1.9.4.1. Radiator Pressure Cap
  • 1.9.4.2. Radiator/Oil Cooler and Replacement
  • 1.9.5. Engine Electrical System
  • 1.9.6. Fuel System
  • 1.9.6.1. Diesel Fuel
  • 1.9.6.2. Fuel Tank
  • 1.9.6.3. After Fuel System Service
  • 1.9.7. Engine Exhaust System
  • 1.9.7.1. Exhaust System Removal
  • 1.9.7.2. Exhaust System Installation
  • 1.9.8. Air Cleaner Assembly
  • 1.9.8.1. Air Cleaner Assembly Removal
  • 1.9.8.2. Air Cleaner Assembly Installation
  • 1.9.9. Engine Replacement
  • 1.9.9.1. Engine Removal
  • 1.9.9.2. Engine Disassembly, Inspection and Service
  • 1.9.9.3. Engine Installation
  • 1.9.10. Troubleshooting
  • 1.10. Section 8 Hydraulic System
  • 1.10.1. Hydraulic Component Terminology
  • 1.10.2. Safety Information
  • 1.10.3. Specifications
  • 1.10.4. Hydraulic Pressure Diagnosis
  • 1.10.4.1. Pressure Checks and Adjustments
  • 1.10.5. Hydraulic Circuits
  • 1.10.5.1. Hydraulic Pressures
  • 1.10.6. Hydraulic Schematics
  • 1.10.6.1. TH336, TH337, TH406 TH407
  • 1.10.6.2. TH414, TH514 TH417
  • 1.10.7. Hydraulic Reservoir
  • 1.10.7.1. Hydraulic Oil Reservoir Draining
  • 1.10.7.2. Hydraulic Oil Reservoir Filling
  • 1.10.7.3. Hydraulic Oil Reservoir Removal/ Installation
  • 1.10.8. Hydraulic System Pump
  • 1.10.8.1. Implement Pump Replacement
  • 1.10.9. Auxiliary Pump (Platform Equipped Models Only)
  • 1.10.9.1. Auxiliary Pump Description
  • 1.10.9.2. Auxiliary Pump Replacement
  • 1.10.10. Control Valves
  • 1.10.10.1. Main Control Valve
  • 1.10.10.2. Service Brake Valve
  • 1.10.10.3. Service Brake Bleeding
  • 1.10.10.4. Service Brake Test
  • 1.10.10.5. Steering Orbitrol Valve
  • 1.10.10.6. Steer Select Valve
  • 1.10.11. Hydraulic Cylinders
  • 1.10.11.1. General Cylinder Removal Instructions
  • 1.10.11.2. Cylinder Pressure Checking
  • 1.10.11.3. Steering Cylinders
  • 1.10.11.4. Cylinder Torque Specifications
  • 1.10.12. Boom Ride Control (TH336, TH337, TH406, TH407 – If Equipped)
  • 1.10.12.1. General Accumulator Information
  • 1.10.12.2. Accumulators
  • 1.10.12.3. Pre-Charging Accumulator
  • 1.10.12.4. Checking Pre-Charge
  • 1.11. Section 9 Electrical System
  • 1.11.1. Electrical Component Terminology
  • 1.11.1.1. General Overview
  • 1.11.2. Specifications
  • 1.11.3. Safety Information
  • 1.11.4. Keypad and Display Screen
  • 1.11.4.1. Keypad
  • 1.11.4.2. Display Screen
  • 1.11.5. Software Level 2 Accessibility
  • 1.11.5.1. Operator Tools
  • 1.11.5.2. Personalities
  • 1.11.5.3. Calibration
  • 1.11.6. Operator Tools
  • 1.11.6.1. Resetting the Anti theft Code
  • 1.11.6.2. Hardware Exchange
  • 1.11.6.3. Confirm Machine Service
  • 1.11.6.4. Review Service History
  • 1.11.6.5. Set Service Interval
  • 1.11.6.6. Cabin Joystick Telescope X-Axis/ Roller
  • 1.11.7. Fuses and Relays
  • 1.11.7.1. Engine Compartment
  • 1.11.7.2. Power Distribution Board
  • 1.11.8. Electrical System Schematics
  • 1.11.8.1. Cab Harness Electrical Schematic 1 of 3
  • 1.11.8.2. Cab Harness Electrical Schematic 2 of 3
  • 1.11.8.3. Cab Harness Electrical Schematic 3 of 3
  • 1.11.8.4. Cab Roof, Boom Ride and Boom Float Harness (if equipped)
  • 1.11.8.5. Power Distribution Board Harness
  • 1.11.8.6. Transmission and Reversing Fan Harness (if equipped)
  • 1.11.8.7. Front Frame and Boom
  • 1.11.8.8. Rear Frame
  • 1.11.8.9. Engine, Battery and Platform Outriggers Harness (if equipped)
  • 1.11.8.10. Platform Harness (if equipped)
  • 1.11.8.11. LMIS (if equipped)
  • 1.11.9. Circuit Breakdowns
  • 1.11.9.1. Constant Power Circuit from Battery
  • 1.11.9.2. Start Circuit
  • 1.11.10. Engine Start Circuit
  • 1.11.10.1. Starter
  • 1.11.10.2. Charging Circuit
  • 1.11.10.3. Alternator
  • 1.11.11. Window Wiper/Washer Windshield Wiper Motor
  • 1.11.11.1. Windshield Wiper Motor
  • 1.11.11.2. Rear and Roof Window Wiper Motor
  • 1.11.11.3. Windshield/Rear Window/Roof Window Washer Reservoir
  • 1.11.12. Solenoids, Sensors and Senders
  • 1.11.12.1. Transmission Solenoid Valves
  • 1.11.12.2. Transmission Oil Temperature Switch
  • 1.11.12.3. Transmission Mounted Speed Sensor (74.5kW Engine Only)
  • 1.11.12.4. Engine Coolant Temperature Switch
  • 1.11.12.5. Engine Oil Pressure Switch
  • 1.11.12.6. Fuel Level Sender
  • 1.11.12.7. Front and Rear Axle Steering Sensors
  • 1.11.12.8. Boom Angle Sensor
  • 1.11.12.9. Back-up Alarm
  • 1.11.13. Dash Switches
  • 1.11.13.1. Ignition Key Switch
  • 1.11.13.2. Dash Switches
  • 1.11.14. Platform Interlock Checks
  • 1.11.15. Platform Load System Check
  • 1.11.16. Load Stability Indicator (LSI) (CE AUS) TH336 Before S/N TDE00337 excluding TDE00297- 313, 328 332 TH337 Before S/N TDF00329 excluding TDF00297, 299-302, 317, 320, 321, 323, 324 327 TH406 Before S/N TBX00454 TH407 Before S/N TBY01110 inclu…
  • 1.11.16.1. Load Stability Indicator
  • 1.11.16.2. LSI Sensor
  • 1.11.16.3. LSI System Calibration
  • 1.11.17. Load Stability Indicator (LSI) (CE AUS) TH336 S/N TDE00337 After including TDE00297-313, 328 332 TH337 S/N TDF00329 After including TDF00297, 299-302, 317, 320, 321, 323, 324 327 TH406 S/N TBX00454 After TH407 S/N TBY01110 After ex…
  • 1.11.17.1. Load Stability Indicator
  • 1.11.17.2. LSI Sensor
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