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Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual 31200799
Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual 31200799 - Image 2
Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual 31200799 - Image 3
Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual 31200799 - Image 4
Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual 31200799 - Image 5
caterpillar th336c th337c th406c th407c th414c th514c th417c service manual 31200799 2
caterpillar th336c th337c th406c th407c th414c th514c th417c service manual 31200799 3
caterpillar th336c th337c th406c th407c th414c th514c th417c service manual 31200799 4
caterpillar th336c th337c th406c th407c th414c th514c th417c service manual 31200799 5

Caterpillar TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual 31200799

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 31200799
  • Number of Pages: 366
  • Size: 35.3MB
  • Format: PDF
Category:
  • Model List:

    • TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C
  • 1. _G_TH336C 337C 406C 407C 414C 514C 417C_CAT_Service
  • 1.1. Effectivity Page
  • 1.2. Section 1 Safety Practices
  • 1.2.1. Introduction
  • 1.2.2. Disclaimer
  • 1.2.3. Operation Maintenance Manual
  • 1.2.4. Do Not Operate Tags
  • 1.2.5. Safety Information
  • 1.2.5.1. Safety Alert System and Signal Words
  • 1.2.6. Safety Instructions
  • 1.2.6.1. Personal Hazards
  • 1.2.6.2. Equipment Hazards
  • 1.2.6.3. General Hazards
  • 1.2.6.4. Operational Hazards
  • 1.2.7. Safety Decals
  • 1.3. Section 2 General Information and Specifications
  • 1.3.1. Replacement Parts and Warranty Information
  • 1.3.2. Specifications
  • 1.3.2.1. Travel Speeds
  • 1.3.2.2. Hydraulic Cylinder Performance
  • 1.3.2.3. Platform Hydraulic Performance Specifications
  • 1.3.2.4. Cylinder Drift
  • 1.3.2.5. Steering Angle Specifications
  • 1.3.2.6. Electrical System
  • 1.3.2.7. Engine Fan Speed
  • 1.3.2.8. Engine Performance Specifications
  • 1.3.2.9. Transmission Performance Specifications
  • 1.3.2.10. Tires
  • 1.3.3. Fluids and Lubricant Capacities
  • 1.3.3.1. Fluids
  • 1.3.3.2. Capacities
  • 1.3.4. Service and Maintenance Schedules
  • 1.3.4.1. Every 10 Hours
  • 1.3.4.2. First 50 Hours
  • 1.3.4.3. Every 50 Hours
  • 1.3.4.4. First 250 Hours
  • 1.3.4.5. Every 250 Hours
  • 1.3.4.6. Every 500 Hours
  • 1.3.4.7. Every 1000 Hour
  • 1.3.4.8. Every 1500 Hours
  • 1.3.4.9. Every 3000 Hours
  • 1.3.4.10. Every 6000 Hours or 3 Years
  • 1.3.4.11. Every 12000 Hours or 6 Years
  • 1.3.5. Lubrication Schedules
  • 1.3.5.1. Hour Lubrication
  • 1.3.5.2. Hour Lubrication
  • 1.3.6. Thread Locking Compound
  • 1.3.7. Torque Charts
  • 1.3.7.1. SAE Fastener Torque Chart
  • 1.3.7.2. Metric Fastener Torque Chart
  • 1.3.8. Hydraulic Connection Assembly and Torque Specification
  • 1.3.8.1. Definitions
  • 1.3.8.2. Assembly Instructions for American Standard Pipe Thread Tapered Connections
  • 1.3.8.3. Assembly Instructions for British Standard Pipe Thread Tapered Connections
  • 1.3.8.4. Assembly Instructions for 37 (JIC) Flare Fittings
  • 1.3.8.5. Assembly Instructions for 45 SAE Flare Fittings
  • 1.3.8.6. Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
  • 1.3.8.7. Assembly Instructions for DIN 24 Flare Bite Type Fittings (MBTL and MBTS)
  • 1.3.8.8. Assembly Instructions for Bulkhead (BH) Fittings
  • 1.3.8.9. Assembly Instructions for O-Ring Boss (ORB) Fittings
  • 1.3.8.10. Assembly Instructions for Adjustable Port End Metric Fittings
  • 1.3.8.11. Assembly Instructions for Metric ISO 6149 Port Assembly Stud Ends
  • 1.3.8.12. Assembly Instructions for Adjustable Port End (BSPP) Fittings
  • 1.3.8.13. Assembly Instructions for Flange Connections (FL61 and FL62)
  • 1.3.8.14. Double Wrench Method
  • 1.3.8.15. FFWR and TFFT Methods
  • 1.3.8.16. Adjustable Stud End Assembly
  • 1.3.8.17. O-ring Installation (Replacement)
  • 1.4. Section 3 Boom
  • 1.4.1. Boom System Component Terminology – TH336C, TH337C, TH406C TH407C
  • 1.4.2. Boom System – Two Section
  • 1.4.2.1. Boom System Operation
  • 1.4.3. Boom Assembly Maintenance
  • 1.4.3.1. Complete Boom Removal
  • 1.4.3.2. Complete Boom Installation
  • 1.4.3.3. Second Section Boom Removal
  • 1.4.3.4. First Boom Section Removal
  • 1.4.3.5. Extend/Retract Cylinder Removal
  • 1.4.3.6. Extend/Retract Cylinder Installation
  • 1.4.3.7. First Boom Section Installation
  • 1.4.3.8. Second Boom Section Installation
  • 1.4.4. Boom System Component Terminology – TH414C
  • 1.4.5. Boom System – Three Section
  • 1.4.5.1. Boom System Operation
  • 1.4.6. Boom Assembly Maintenance
  • 1.4.6.1. Boom Removal
  • 1.4.6.2. Second and Third Boom Section Removal
  • 1.4.6.3. Third Boom Section and Extend/Retract Cylinder Removal
  • 1.4.6.4. Third Boom Section and Extend/Retract Cylinder Installation
  • 1.4.6.5. Second and Third Boom Section Installation
  • 1.4.6.6. Complete Boom Installation
  • 1.4.7. Boom Chain Removal/Installation
  • 1.4.7.1. Retract Chain Removal
  • 1.4.7.2. Retract Chain Installation
  • 1.4.7.3. Extend Chain Removal
  • 1.4.7.4. Extend Chain Installation
  • 1.4.8. Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/ Installation
  • 1.4.8.1. Extend/Retract Hose Removal
  • 1.4.8.2. Extend/Retract Hose Installation
  • 1.4.8.3. Tilt/Auxiliary Hose Removal
  • 1.4.8.4. Tilt/Auxiliary Hose Installation
  • 1.4.9. Extend/Retract Cylinder Removal/ Installation
  • 1.4.9.1. Extend/Retract Cylinder Removal
  • 1.4.9.2. Extend/Retract Cylinder Installation
  • 1.4.10. Boom Sections Adjustment
  • 1.4.10.1. Chain Adjustments
  • 1.4.11. Boom System Component Terminology – TH514C
  • 1.4.12. Boom System – Three Section
  • 1.4.12.1. Boom System Operation
  • 1.4.13. Boom Assembly Maintenance
  • 1.4.13.1. Boom Removal
  • 1.4.13.2. Second and Third Boom Section Removal
  • 1.4.13.3. Tandem Extend/Retract Cylinder Removal
  • 1.4.13.4. Third Boom Section Removal
  • 1.4.13.5. Third Boom Section Installation
  • 1.4.13.6. Tandem Extend/Retract Cylinder Installation
  • 1.4.13.7. Second and Third Boom Section Installation
  • 1.4.13.8. Complete Boom Installation
  • 1.4.14. Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/ Installation
  • 1.4.14.1. Extend/Retract Hose Removal
  • 1.4.14.2. Extend/Retract Hose Installation
  • 1.4.14.3. Tilt-Electrical/Auxiliary Hose Removal
  • 1.4.14.4. Tilt-Electrical/Auxiliary Hose Installation
  • 1.4.15. Tandem Extend/Retract Cylinders Removal/Installation
  • 1.4.15.1. Tandem Extend/Retract Cylinders Removal
  • 1.4.15.2. Tandem Extend/Retract Cylinders Bleeding Procedure
  • 1.4.15.3. Tandem Extend/Retract Cylinders Installation
  • 1.4.16. Boom System Component Terminology – TH417C
  • 1.4.17. Boom System – Four Section Boom
  • 1.4.17.1. Boom System Operation
  • 1.4.18. Boom Assembly Maintenance
  • 1.4.18.1. Boom Removal
  • 1.4.18.2. Second, Third and Fourth Boom Section Removal
  • 1.4.18.3. Third and Fourth Boom Section Removal
  • 1.4.18.4. Fourth Boom Section Removal
  • 1.4.18.5. Hose Carrier Removal
  • 1.4.18.6. Hose Carrier Installation
  • 1.4.18.7. Fourth Boom Section Installation
  • 1.4.18.8. Third and Fourth Boom Section Installation
  • 1.4.18.9. Second, Third and Fourth Boom Section Installation
  • 1.4.18.10. Complete Boom Installation
  • 1.4.19. Boom Chain Removal/Installation
  • 1.4.20. Boom Sections Adjustment
  • 1.4.20.1. Chain Adjustments
  • 1.4.21. Boom Extend and Retract Chains – TH414C TH417C
  • 1.4.21.1. Boom Chain Inspection
  • 1.4.21.2. Inspection Guidelines – TH414C
  • 1.4.21.3. Inspection Guidelines – TH417C
  • 1.4.21.4. Expose Chains for Inspection
  • 1.4.21.5. Chain Lubrication
  • 1.4.22. Boom Wear Pads
  • 1.4.22.1. Wear Pad Inspection
  • 1.4.22.2. Boom Wear Pad Installation/Lubrication
  • 1.4.23. Quick Coupler
  • 1.4.23.1. Quick Coupler Removal (TH336C, TH337C, TH406C TH407C)
  • 1.4.23.2. Quick Coupler Installation (TH336C, TH337C, TH406C TH407C)
  • 1.4.23.3. Quick Coupler Removal (TH414C, TH514C TH417C)
  • 1.4.23.4. Quick Coupler Installation (TH414C, TH514C TH417C)
  • 1.4.24. Forks
  • 1.4.25. Boom Prop (if equipped)
  • 1.4.25.1. Installation and Removal Procedures
  • 1.4.26. Emergency Boom Lowering Procedure
  • 1.4.26.1. Equipment and Supplies Required
  • 1.4.26.2. Lowering Procedure
  • 1.4.27. Boom Retract Sensor Adjustment
  • 1.4.28. Troubleshooting
  • 1.5. Section 4 Cab
  • 1.5.1. Operator Cab and Covers Component Terminology
  • 1.5.2. Operator Cab
  • 1.5.2.1. Operator Cab Safety
  • 1.5.2.2. Serial Number Plate
  • 1.5.3. Cab Components
  • 1.5.3.1. Steering Wheel
  • 1.5.3.2. Steering Column/Orbital Valve
  • 1.5.3.3. Service Brake
  • 1.5.3.4. Electronic Throttle Pedal
  • 1.5.3.5. Joystick Assembly
  • 1.5.3.6. Mechanical Throttle Pedal
  • 1.5.3.7. Mechanical Throttle Pedal Cable
  • 1.5.3.8. Window Wiper Assembly
  • 1.5.3.9. Heater System (if equipped)
  • 1.5.3.10. Heater and Air Conditioning System (if equipped)
  • 1.5.3.11. Heater/Air Conditioning Controls
  • 1.5.4. Cab Removal
  • 1.5.5. Cab Installation
  • 1.6. Section 5 Axles, Drive Shafts, Wheels and Tires
  • 1.6.1. Axle, Drive Shaft and Wheel Component Terminology
  • 1.6.2. Axle Serial Number
  • 1.6.3. Axle Specifications and Maintenance Information
  • 1.6.4. Axle Replacement
  • 1.6.4.1. Axle Removal
  • 1.6.4.2. Axle Installation
  • 1.6.5. Mechanical Park Brake
  • 1.6.5.1. Mechanical Park Brake Removal
  • 1.6.5.2. Mechanical Park Brake Installation
  • 1.6.5.3. Mechanical Park Brake Adjustment
  • 1.6.6. Hydraulic Park Brake
  • 1.6.6.1. Park Brake Test
  • 1.6.7. Brake Inspection
  • 1.6.8. Steering Angle Adjustment
  • 1.6.9. Axle Assembly and Drive Shaft Troubleshooting
  • 1.6.10. Drive Shafts
  • 1.6.10.1. Drive Shaft Inspection
  • 1.6.10.2. Drive Shaft Maintenance
  • 1.6.10.3. Drive Shaft Removal
  • 1.6.10.4. Drive Shaft Cleaning and Drying
  • 1.6.10.5. Drive Shaft Installation
  • 1.6.11. Wheels and Tires
  • 1.6.11.1. Removing Wheel and Tire Assembly from Machine
  • 1.6.11.2. Installing Wheel and Tire Assembly onto Machine
  • 1.6.12. Towing a Disabled Machine
  • 1.7. Section 6 Transmission
  • 1.7.1. Transmission Assembly Component Terminology
  • 1.7.2. Transmission Serial Number
  • 1.7.3. Specifications and Maintenance Information
  • 1.7.4. Transmission Replacement
  • 1.7.4.1. Transmission Removal
  • 1.7.4.2. Transmission Installation.
  • 1.7.4.3. After Transmission Service or Replacement
  • 1.7.4.4. Transmission Torque Converter Stall Test
  • 1.7.5. Torque Convertor Diaphragm
  • 1.7.5.1. Torque Convertor Diaphragm Removal/ Installation
  • 1.7.6. Troubleshooting
  • 1.8. Section 7 Engine
  • 1.8.1. Introduction
  • 1.8.1.1. Disclaimer and Scope
  • 1.8.1.2. Component Terminology
  • 1.8.2. Engine Serial Number
  • 1.8.3. Specifications and Maintenance Information
  • 1.8.4. Engine Cooling System
  • 1.8.4.1. Surge Tank Cap
  • 1.8.4.2. Thermostat Replacement
  • 1.8.4.3. Radiator Assembly Removal – 75 kW
  • 1.8.4.4. Radiator Assembly Removal – 74.5, 92.6, 93.1 and 106 kW
  • 1.8.4.5. Radiator Assembly Installation
  • 1.8.5. Engine Electrical System
  • 1.8.6. Fuel System
  • 1.8.6.1. Diesel Fuel
  • 1.8.6.2. Fuel Tank
  • 1.8.6.3. After Fuel System Service
  • 1.8.6.4. Fuel Cooler
  • 1.8.7. Engine Exhaust System
  • 1.8.7.1. Exhaust System Removal – 75 kW
  • 1.8.7.2. Exhaust System Installation – 75 kW
  • 1.8.7.3. Exhaust System Removal – 74.5 kW
  • 1.8.7.4. Exhaust System Installation – 74.5 kW
  • 1.8.7.5. Exhaust System Removal – 92.6 106 kW
  • 1.8.7.6. Exhaust System Installation – 92.6 106 kW
  • 1.8.7.7. Exhaust System Removal – 93.1 kW
  • 1.8.7.8. Exhaust System Installation – 93.1 kW
  • 1.8.8. Air Cleaner Assembly
  • 1.8.8.1. Air Cleaner Assembly Removal – 75 kW
  • 1.8.8.2. Air Cleaner Assembly Installation – 75 kW
  • 1.8.8.3. Air Cleaner Assembly Removal – 74.5 kW
  • 1.8.8.4. Air Cleaner Assembly Installation – 74.5 kW
  • 1.8.8.5. Air Cleaner Assembly Removal – 92.6 106 kW
  • 1.8.8.6. Air Cleaner Assembly Installation – 92.6 106 kW
  • 1.8.8.7. Air Cleaner Assembly Removal – 93.1 kW
  • 1.8.8.8. Air Cleaner Assembly Installation – 93.1 kW
  • 1.8.9. Engine Replacement
  • 1.8.9.1. Engine/Transmission Removal
  • 1.8.9.2. Transmission Removal/Installation
  • 1.8.9.3. Engine Disassembly, Inspection and Service
  • 1.8.9.4. Engine/Transmission Installation
  • 1.8.10. Engine Troubleshooting
  • 1.9. Section 8 Hydraulic System
  • 1.9.1. Hydraulic Component Terminology
  • 1.9.1.1. TH336C, TH337C, TH406C and TH407C
  • 1.9.1.2. TH417C
  • 1.9.1.3. TH414C
  • 1.9.1.4. TH514C
  • 1.9.2. Safety Information
  • 1.9.3. Specifications
  • 1.9.4. Hydraulic Pressure Diagnosis
  • 1.9.4.1. Pressure Checks and Adjustments
  • 1.9.5. Hydraulic Circuits
  • 1.9.5.1. Hydraulic Pressures
  • 1.9.6. Hydraulic Schematics
  • 1.9.6.1. TH336C, TH337C, TH406C TH407C
  • 1.9.6.2. TH414C, TH514C TH417C
  • 1.9.7. Hydraulic Reservoir
  • 1.9.7.1. Hydraulic Oil Reservoir Draining
  • 1.9.7.2. Hydraulic Oil Reservoir Filling
  • 1.9.7.3. Hydraulic Oil Reservoir Removal/ Installation
  • 1.9.8. Engine Implement Pump
  • 1.9.8.1. Pump Replacement
  • 1.9.9. Auxiliary Pump (Platform Equipped Models Only)
  • 1.9.9.1. Auxiliary Pump Description
  • 1.9.9.2. Auxiliary Pump Replacement
  • 1.9.10. Control Valves
  • 1.9.10.1. Main Control Valve
  • 1.9.10.2. Reversing Fan Valve
  • 1.9.10.3. Service Brake Valve
  • 1.9.10.4. Service Brake Bleeding
  • 1.9.10.5. Service Brake Test
  • 1.9.10.6. Steering Orbital Valve
  • 1.9.10.7. Steer Select Valve
  • 1.9.11. Boom Ride Control (TH336C, TH337C, TH406C, TH407C – if equipped)
  • 1.9.11.1. General Accumulator Information
  • 1.9.11.2. Accumulators
  • 1.9.11.3. Pre-Charging Accumulator
  • 1.9.11.4. Checking Pre-Charge
  • 1.9.12. Hydraulic Cylinders
  • 1.9.12.1. General Cylinder Removal Instructions
  • 1.9.12.2. Cylinder Pressure Checking
  • 1.9.12.3. Steering Cylinders
  • 1.9.12.4. Cylinder Torque Specifications
  • 1.10. Section 9 Electrical System
  • 1.10.1. Electrical Component Terminology
  • 1.10.1.1. General Overview
  • 1.10.2. Specifications
  • 1.10.3. Safety Information
  • 1.10.4. Keypad and Display Screen
  • 1.10.4.1. Keypad
  • 1.10.4.2. Display Screen
  • 1.10.5. Software Level 2 Accessibility
  • 1.10.5.1. Operator Tools
  • 1.10.5.2. Personalities
  • 1.10.5.3. Calibration
  • 1.10.6. Operator Tools
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