Caterpillar TH360B Telehandler Operation And Maintenance Manual 31200243

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: 31200243
  • Number of Pages: 164
  • Size: 11.8MB
  • Format: PDF

Product details

  • Model List:

    • TH360B Telehandler
  • 1. _A_TH360B_CAT_OMM
  • 1.1. Table of Contents
  • 1.2. Foreword
  • 1.2.1. Literature Information
  • 1.2.2. Operation
  • 1.2.3. Maintenance
  • 1.2.3.1. Maintenance Intervals
  • 1.2.4. Certified Engine Maintenance
  • 1.2.5. Machine Capacity
  • 1.2.6. Contact Information
  • 1.3. Safety Section
  • 1.3.1. Safety Messages
  • 1.3.1.1. Do Not Operate (1)
  • 1.3.1.2. Do Not Stand Under the Load (2)
  • 1.3.1.3. No Hands (3)
  • 1.3.1.4. Do Not Operate (4)
  • 1.3.1.5. Forks (5)
  • 1.3.1.6. Do Not Weld On The ROPS/FOPS Structure (6)
  • 1.3.1.7. Crushing Hazard (7)
  • 1.3.1.8. No Hands (8)
  • 1.3.1.9. Seat Belt (9)
  • 1.3.1.10. Crushing Hazard (10)
  • 1.3.1.11. Crushing Hazard (11)
  • 1.3.1.12. Engine Coolant (12)
  • 1.3.1.13. Avoid Power Lines (13)
  • 1.3.1.14. Low Bridge (14)
  • 1.3.1.15. Jump Start Cables (15)
  • 1.3.1.16. Ether (16)
  • 1.3.1.17. Crushing Hazard (17)
  • 1.3.1.18. Crushing Hazard (18)
  • 1.3.1.19. Operation (19)
  • 1.3.1.20. Impaling Hazard (20)
  • 1.3.1.21. Crushing Hazard (21)
  • 1.3.1.22. Entanglement and Flying Objects (22)
  • 1.3.1.23. Trap Point (23)
  • 1.3.1.24. Crushing Hazard (24)
  • 1.3.1.25. Ether (25)
  • 1.3.1.26. Additional Messages
  • 1.3.2. General Hazard Information
  • 1.3.2.1. Pressurized Air and Water
  • 1.3.2.2. Trapped Pressure
  • 1.3.2.3. Fluid Penetration
  • 1.3.2.4. Containing Fluid Spillage
  • 1.3.2.5. Dispose of Waste Properly
  • 1.3.3. Crushing Prevention and Cutting Prevention
  • 1.3.3.1. Burn Prevention
  • 1.3.3.2. Coolant
  • 1.3.3.3. Batteries
  • 1.3.4. Fire Prevention and Explosion Prevention
  • 1.3.4.1. Fire Extinguisher
  • 1.3.4.2. Lines, Tubes and Hoses
  • 1.3.4.3. Fire Extinguisher Location
  • 1.3.4.4. Tire Information
  • 1.3.4.5. Electrical Storm Injury Prevention
  • 1.3.4.6. Before Starting Engine
  • 1.3.5. Engine Starting
  • 1.3.6. Before Operation
  • 1.3.7. Operation
  • 1.3.7.1. Machine Operating Temperature Range
  • 1.3.7.2. Machine Operation
  • 1.3.7.3. Lifting Capacities
  • 1.3.7.4. Work Tools
  • 1.3.8. Engine Stopping
  • 1.3.9. Work Tools
  • 1.3.10. Parking
  • 1.3.11. Equipment Lowering with Loss of Hydraulic Power
  • 1.3.12. Sound Information and Vibration Information
  • 1.3.12.1. Sound Level
  • 1.3.12.2. Vibration Level
  • 1.3.13. Operator Station
  • 1.3.14. Guards (Operator Protection)
  • 1.3.14.1. Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS)
  • 1.3.14.2. Other Guards (If Equipped)
  • 1.4. Product Information Section
  • 1.4.1. General Information
  • 1.4.1.1. Lifting Capacities
  • 1.4.1.2. Examples of Estimating the Lift Operation from the Load Chart
  • 1.4.2. Specifications
  • 1.4.2.1. Intended Use
  • 1.4.2.2. Application/Configuration Restrictions
  • 1.4.3. Identification Information
  • 1.4.3.1. Plate Locations and Film Locations
  • 1.4.3.2. Serial Number
  • 1.4.3.3. Certification
  • 1.4.3.4. ROPS/FOPS Film
  • 1.4.3.5. Machine Security System
  • 1.4.3.6. Italian Roading Homologation
  • 1.4.4. Emissions Certification Film
  • 1.5. Operation Section
  • 1.5.1. Before Operation
  • 1.5.1.1. Mounting and Dismounting
  • 1.5.1.2. Alternate Exit
  • 1.5.1.3. Daily Inspection
  • 1.5.2. Machine Operation
  • 1.5.2.1. Alternate Exit
  • 1.5.2.2. Air Suspension (If Equipped)
  • 1.5.2.3. Seat Belt
  • 1.5.2.4. Operator Controls (Side Console)
  • 1.5.2.5. Operator Controls
  • 1.5.2.6. Operation Information
  • 1.5.2.7. Work Tools
  • 1.5.2.8. Monitoring System
  • 1.5.2.9. Backup Alarm
  • 1.5.2.10. Cab Door
  • 1.5.3. Engine Starting
  • 1.5.3.1. Engine Starting
  • 1.5.3.2. Starting Below 0 C (32F)
  • 1.5.3.3. Engine and Machine Warm-Up
  • 1.5.4. Parking
  • 1.5.4.1. Stopping the Machine
  • 1.5.4.2. Stopping the Engine
  • 1.5.4.3. Stopping the Engine if an Electrical Malfunction Occurs
  • 1.5.4.4. Leaving the Machine
  • 1.5.5. Transportation Information
  • 1.5.5.1. Shipping the Machine
  • 1.5.5.2. Roading the Machine
  • 1.5.5.3. Lifting and Tying Down the Machine
  • 1.5.6. Towing Information
  • 1.5.6.1. Towing the Machine
  • 1.5.6.2. Types of Towing Hitches
  • 1.5.7. Engine Starting (Alternate Methods)
  • 1.5.7.1. Engine Starting with Jump Start Cables
  • 1.5.7.2. Equipment Lowering with Loss of Hydraulic Power
  • 1.6. Maintenance Section
  • 1.6.1. Maintenance Access
  • 1.6.1.1. Access Doors and Covers
  • 1.6.2. Tire Inflation Information
  • 1.6.2.1. Tire Inflation with Air
  • 1.6.2.2. Tire Pressure
  • 1.6.2.3. Tire Inflation Pressure Adjustment
  • 1.6.2.4. Tire Damage
  • 1.6.2.5. Tire Replacement
  • 1.6.2.6. Wheel and Tire Installation
  • 1.6.3. Lubricant Viscosities and Refill Capacities
  • 1.6.3.1. Lubricant Viscosities
  • 1.6.3.2. Capacities (Refill)
  • 1.6.3.3. SOS Information
  • 1.6.4. Maintenance Support
  • 1.6.4.1. Welding on Machines and Engines with Electronic Controls
  • 1.6.5. Maintenance Interval Schedule
  • 1.6.6. Axle Breathers – Clean/Replace
  • 1.6.7. Backup Alarm – Test
  • 1.6.8. Battery – Recycle
  • 1.6.9. Battery or Battery Cable – Inspect/Replace
  • 1.6.10. Belt – Inspect/Replace
  • 1.6.10.1. Inspect
  • 1.6.10.2. Replace
  • 1.6.11. Boom Chain – Inspect/ Lubricate
  • 1.6.12. Boom Chain Tension -Check/ Adjust
  • 1.6.12.1. Check Condition
  • 1.6.12.2. Check and Adjust the Chain Tension
  • 1.6.12.3. Measure the Chain for Wear
  • 1.6.13. Boom Cylinder Pin – Lubricate
  • 1.6.14. Boom Head Section – Lubricate
  • 1.6.15. Boom Pivot Shaft – Lubricate
  • 1.6.16. Boom Telescoping Cylinder Air- Purge
  • 1.6.17. Boom Wear Pad Clearance – Inspect/Adjust
  • 1.6.17.1. Adjustment
  • 1.6.18. Boom and Frame – Inspect
  • 1.6.19. Braking System – Test
  • 1.6.19.1. Service Brake
  • 1.6.19.2. Parking Brake
  • 1.6.20. Cab Air Filter – Clean/Replace
  • 1.6.20.1. Primary Cab Air Filter
  • 1.6.20.2. Secondary Cab Air Filter
  • 1.6.21. Circuit Breakers – Test
  • 1.6.22. Cooling System Coolant – Change
  • 1.6.23. Cooling System Coolant Level – Check
  • 1.6.24. Cooling System Coolant Sample (Level 1) – Obtain
  • 1.6.25. Cooling System Coolant Sample (Level 2) – Obtain
  • 1.6.26. Cooling System Pressure Cap – Clean/Replace
  • 1.6.27. Cooling System Water Temperature Regulator Replace
  • 1.6.28. Differential Oil – Change
  • 1.6.28.1. Rear Axle Differential
  • 1.6.28.2. Front Axle Differential
  • 1.6.29. Differential Oil Level – Check
  • 1.6.29.1. Rear Axle Differential
  • 1.6.29.2. Front Axle Differential
  • 1.6.30. Differential Oil Sample – Obtain
  • 1.6.31. Drive Shaft Spline – Lubricate
  • 1.6.32. Drive Shaft Universal Joint Bolts – Check
  • 1.6.33. Engine Air Filter Primary Element – Clean/Replace
  • 1.6.33.1. Cleaning Primary Air Filter Elements
  • 1.6.33.2. Inspecting the Primary Air Filter Elements
  • 1.6.34. Engine Air Filter Secondary Element – Replace
  • 1.6.35. Engine Air Filter Primary Element – Replace
  • 1.6.36. Engine Mounts – Inspect
  • 1.6.37. Engine Oil Level – Check
  • 1.6.38. Engine Oil Sample – Obtain
  • 1.6.39. Engine Oil and Filter – Change
  • 1.6.40. Engine Valve Lash – Check
  • 1.6.41. Final Drive Oil – Change
  • 1.6.42. Final Drive Oil Level – Check
  • 1.6.43. Final Drive Oil Sample – Obtain
  • 1.6.44. Fork Leveling Cylinder Pin – Lubricate
  • 1.6.45. Frame Leveling Cylinder Pin – Lubricate
  • 1.6.46. Fuel System – Prime
  • 1.6.47. Fuel System Secondary Filter Replace
  • 1.6.48. Fuel System Water Separator – Drain
  • 1.6.49. Fuel System Water Separator Element – Replace
  • 1.6.50. Fuel Tank Cap – Clean
  • 1.6.51. Fuel Tank Water and Sediment – Drain
  • 1.6.52. Fuses and Relays – Replace
  • 1.6.53. Indicators and Gauges – Test
  • 1.6.54. Longitudinal Stability Indicator – Calibrate
  • 1.6.55. Longitudinal Stability Indicator -Test
  • 1.6.55.1. Initial Test
  • 1.6.55.2. Second Test
  • 1.6.56. Oil Filter – Inspect
  • 1.6.56.1. Inspect a Used Filter for Debris
  • 1.6.57. Parking Brake – Adjust
  • 1.6.58. Pulley for Boom Extension Chain – Lubricate
  • 1.6.59. Pulley for Boom Retraction Chain – Lubricate
  • 1.6.60. Radiator Core – Clean
  • 1.6.61. Refrigerant Dryer – Replace
  • 1.6.62. Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) – Inspect
  • 1.6.63. Seat Belt – Inspect
  • 1.6.64. Seat Belt – Replace
  • 1.6.65. Stabilizer and Cylinder Bearings – Lubricate
  • 1.6.66. Tire Inflation – Check
  • 1.6.67. Transmission and Hydraulic System Oil – Change
  • 1.6.68. Transmission and Hydraulic System Oil Filter – Replace
  • 1.6.69. Transmission and Hydraulic System Oil Level – Check
  • 1.6.70. Transmission and Hydraulic System Oil Sample – Obtain
  • 1.6.71. Transmission and Hydraulic System Tank Breather – Clean
  • 1.6.72. Turbocharger – Inspect
  • 1.6.73. Wheel Nut Torque – Check
  • 1.6.74. Window Washer Reservoir -Fill
  • 1.6.75. Window Wiper -Inspect/ Replace
  • 1.6.76. Windows – Clean
  • 1.6.77. Work Tool – Inspect/Replace
  • 1.6.77.1. Buckets
  • 1.7. Reference Information Section
  • 1.7.1. Approved Work Tools
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