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Caterpillar TH360B, TH560B Telehandler Service Manual 31200264
Caterpillar TH360B, TH560B Telehandler Service Manual 31200264 - Image 2
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Caterpillar TH360B, TH560B Telehandler Service Manual 31200264 - Image 5
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Caterpillar TH360B, TH560B Telehandler Service Manual 31200264

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 31200264
  • Number of Pages: 1323
  • Size: 251.5MB
  • Format: PDF
Category:
  • Model List:

    • TH360B, TH560B Telehandler
  • 1. TH360B_TH560B Service Manual
  • 1.1. _Contents of 31200264
  • 1.2. TORQUE SPECIFICATIONS
  • 1.2.1. _Torque Specifications
  • 1.2.1.1. Table of Contents
  • 1.2.1.2. Specifications Section
  • 1.2.1.2.1. General Information
  • 1.2.1.2.2. Metric (ISO) Fasteners
  • 1.2.1.2.3. English (SAE) Fasteners
  • 1.2.1.2.4. Ground Engaging Tool (G.E.T.) Fasteners
  • 1.2.1.2.5. Installation of Fittings
  • 1.2.1.2.6. Straight Thread O-Ring Fittings
  • 1.2.1.2.7. O-Ring Face Seal Fittings
  • 1.2.1.2.8. Bulkhead Nuts
  • 1.2.1.2.9. Flare Fittings
  • 1.2.1.2.10. Air Conditioning Fittings
  • 1.2.1.2.11. Air Brake Fittings
  • 1.2.1.2.12. Tapered Pipe Thread Fittings
  • 1.2.1.2.13. Miscellaneous Fittings
  • 1.2.1.2.14. Hose Clamps
  • 1.2.2. _Engine Disassembly-Assembly
  • 1.2.2.1. Table of Contents
  • 1.2.2.2. Disassembly and Assembly Section
  • 1.2.2.2.1. Battery – Remove and Install
  • 1.2.2.2.2. Alternator – Remove and Install
  • 1.2.2.2.3. Electric Starting Motor -Remove and Install
  • 1.2.2.2.4. Air Cleaner – Remove
  • 1.2.2.2.5. Air Cleaner – Install
  • 1.2.2.2.6. Muffler – Remove and Install
  • 1.2.2.2.7. Expansion Tank – Remove and Install
  • 1.2.2.2.8. Radiator – Remove
  • 1.2.2.2.9. Radiator – Disassemble
  • 1.2.2.2.10. Radiator – Assemble
  • 1.2.2.2.11. Radiator – Install
  • 1.2.2.2.12. Fan Guard – Remove and Install
  • 1.2.2.2.13. Transmission Oil Cooler – Remove
  • 1.2.2.2.14. Transmission Oil Cooler -Install
  • 1.2.2.2.15. Refrigerant Condenser – Remove and Install
  • 1.2.2.2.16. Refrigerant Compressor – Remove and Install
  • 1.2.2.2.17. Engine Mount (Front) – Remove
  • 1.2.2.2.18. Engine Mount (Front) – Install
  • 1.2.2.2.19. Engine Mount (Rear) – Remove
  • 1.2.2.2.20. Engine Mount (Rear) – Install
  • 1.2.2.2.21. Engine Enclosure – Remove and Install
  • 1.2.2.2.22. Engine – Remove
  • 1.2.2.2.23. Engine – Install
  • 1.3. POWER TRAIN
  • 1.3.1. _Power Train Test-Adjust
  • 1.3.1.1. Table of Contents
  • 1.3.1.2. Systems Operation Section
  • 1.3.1.2.1. Graphic Color Codes
  • 1.3.1.2.2. Introduction
  • 1.3.1.2.3. General Information
  • 1.3.1.2.4. Location of Electrical Components
  • 1.3.1.2.5. Location of Hydraulic Components
  • 1.3.1.2.6. Electrical Input Components
  • 1.3.1.2.7. Electronic Control Module
  • 1.3.1.2.8. Electrical Output Components
  • 1.3.1.2.9. Data Link
  • 1.3.1.2.10. Electrical Schematic
  • 1.3.1.2.11. Transmission Charge Pump
  • 1.3.1.2.12. Modulating Valve (Transmission)
  • 1.3.1.2.13. Solenoid Valves (Transmission)
  • 1.3.1.2.14. Torque Converter
  • 1.3.1.2.15. Transmission
  • 1.3.1.2.16. Cooler (Hydraulic Oil)
  • 1.3.1.2.17. Transmission Control (Shift Lever)
  • 1.3.1.2.18. Transmission Power Flow
  • 1.3.1.2.19. Differential Lock Control (If Equipped)
  • 1.3.1.2.20. Front Axle and Rear Axle
  • 1.3.1.2.21. Hydraulic Schematic (Power Train System)
  • 1.3.1.2.22. Configuration Parameters
  • 1.3.1.3. Testing and Adjusting Section
  • 1.3.1.3.1. Transmission Shift Rail – Calibrate
  • 1.3.1.3.2. Transmission Fill – Calibrate
  • 1.3.1.3.3. Torque Converter Stall – Test
  • 1.3.1.3.4. Transmission Pressures – Test and Adjust
  • 1.3.1.3.5. Differential Pinion Bearing – Adjust
  • 1.3.1.3.6. Differential Backlash and Bearings – Adjust
  • 1.3.1.3.7. Axle Housing and Bearing Preload – Adjust
  • 1.3.2. _Powertrain Disassembly-Assembly
  • 1.3.2.1. Table of Contents
  • 1.3.2.2. Disassembly and Assembly Section
  • 1.3.2.2.1. Transmission Control (Select Lever) – Remove
  • 1.3.2.2.2. Transmission Control (Select Lever) – Install
  • 1.3.2.2.3. Transmission – Remove
  • 1.3.2.2.4. Transmission – Disassemble
  • 1.3.2.2.5. Transmission – Assemble
  • 1.3.2.2.6. Transmission – Install
  • 1.3.2.2.7. Drive Shaft (Front) – Remove and Install
  • 1.3.2.2.8. Drive Shaft (Rear) – Remove and Install
  • 1.3.2.2.9. Drive and Steering Axle (Front) – Remove
  • 1.3.2.2.10. Drive and Steering Axle (Front) – Install
  • 1.3.2.2.11. Drive and Steering Axle (Rear) – Remove
  • 1.3.2.2.12. Drive and Steering Axle (Rear) – Install
  • 1.3.2.2.13. Tie Rod (Steering) – Remove and Install
  • 1.3.2.2.14. Steering Cylinder – Remove and Install
  • 1.3.2.2.15. Final Drive Planetary – Remove
  • 1.3.2.2.16. Final Drive Planetary Disassemble
  • 1.3.2.2.17. Final Drive Planetary Assemble
  • 1.3.2.2.18. Final Drive Planetary – Install
  • 1.3.2.2.19. Axle Housing and Flange Remove
  • 1.3.2.2.20. Axle Housing and Flange – Disassemble
  • 1.3.2.2.21. Axle Housing and Flange – Assemble
  • 1.3.2.2.22. Axle Housing and Flange Install
  • 1.3.2.2.23. Axle Shaft – Remove and Install
  • 1.3.2.2.24. Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) – Remove
  • 1.3.2.2.25. Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) – Disassemble
  • 1.3.2.2.26. Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) – Assemble
  • 1.3.2.2.27. Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) – Install
  • 1.3.2.2.28. Axle Housing (Differential and Bevel Gear) (Rear) – Remove
  • 1.3.2.2.29. Axle Housing (Differential and Bevel Gear) (Rear) – Disassemble
  • 1.3.2.2.30. Axle Housing (Differential and Bevel Gear) (Rear) – Assemble
  • 1.3.2.2.31. Axle Housing (Differential and Bevel Gear) (Rear) – Install
  • 1.3.2.2.32. Parking Brake Control -Remove and Install
  • 1.3.2.2.33. Parking Brake – Remove
  • 1.3.2.2.34. Parking Brake – Disassemble
  • 1.3.2.2.35. Parking Brake – Assemble
  • 1.3.2.2.36. Parking Brake – Install
  • 1.3.2.2.37. Brake Cylinder (Master) Remove and Install
  • 1.3.2.2.38. Tire and Rim – Remove and Install
  • 1.4. VEHICLE SYSTEMS
  • 1.4.1. _Hydraulic System Schematic
  • 1.4.2. _Hydraulic System Test-Adjust
  • 1.4.2.1. Table of Contents
  • 1.4.2.2. Systems Operation Section
  • 1.4.2.2.1. Graphic Color Codes
  • 1.4.2.2.2. Introduction
  • 1.4.2.2.3. General Information
  • 1.4.2.2.4. Location of Electrical Components
  • 1.4.2.2.5. Location of Hydraulic Components
  • 1.4.2.2.6. Electronic Control Module
  • 1.4.2.2.7. Electrical Output Components
  • 1.4.2.2.8. Electrical Function Requirements
  • 1.4.2.2.9. Piston Pump (Implement and Steering)
  • 1.4.2.2.10. Main Control Valve (Implement)
  • 1.4.2.2.11. Check and Relief Valves
  • 1.4.2.2.12. Manifold Valve (Outlet)
  • 1.4.2.2.13. Pilot Hydraulic System
  • 1.4.2.2.14. Lowering Control Pump (Electric)
  • 1.4.2.2.15. Boom Hydraulic System
  • 1.4.2.2.16. Telescoping System
  • 1.4.2.2.17. Auxiliary Hydraulic System
  • 1.4.2.2.18. Compensating System
  • 1.4.2.2.19. Frame Leveling System
  • 1.4.2.2.20. Stabilizer System
  • 1.4.2.2.21. Hydraulic System Schematic
  • 1.4.2.3. Testing and Adjusting Section
  • 1.4.2.3.1. Testing and Adjusting
  • 1.4.2.3.2. Main Control Valve (Implement) – Calibrate
  • 1.4.2.3.3. Hydraulic System Pressure – Release
  • 1.4.2.3.4. Hydraulic System Pressures – Test and Adjust
  • 1.4.2.3.5. Pilot Pressure (Pressure Reducing Valve) – Test and Adjust
  • 1.4.2.3.6. Relief Valve (Implement) – Test and Adjust
  • 1.4.2.3.7. Hydraulic Oil Contamination – Test
  • 1.4.2.3.8. Boom Chain – Clean/Inspect/ Lubricate
  • 1.4.2.3.9. General Information Table
  • 1.4.3. _Steering System Test-Adjust
  • 1.4.3.1. Table of Contents
  • 1.4.3.2. Systems Operation Section
  • 1.4.3.2.1. Graphic Color Codes
  • 1.4.3.2.2. General Information
  • 1.4.3.2.3. Introduction
  • 1.4.3.2.4. Location of Electrical Components
  • 1.4.3.2.5. Location of Hydraulic Components
  • 1.4.3.2.6. Electrical Input Components
  • 1.4.3.2.7. Electronic Control Module
  • 1.4.3.2.8. Electrical Output Components
  • 1.4.3.2.9. Data Link
  • 1.4.3.2.10. Electrical Schematic
  • 1.4.3.2.11. Inlet Manifold
  • 1.4.3.2.12. Steering System
  • 1.4.3.2.13. Hydraulic Schematic (Steering System)
  • 1.4.3.2.14. Piston Pump (Implement and Steering)
  • 1.4.3.2.15. Solenoid Valve (Steering Mode Selector)
  • 1.4.3.2.16. Metering Pump (Steering)
  • 1.4.3.2.17. Position Sensor (Steering)
  • 1.4.3.2.18. Configuration Parameters
  • 1.4.3.3. Testing and Adjusting Section
  • 1.4.3.3.1. Hydraulic Oil Contamination – Test
  • 1.4.3.3.2. Pump Flow – Test
  • 1.4.3.3.3. Steering System Pressures – Test and Adjust
  • 1.4.3.3.4. Steering System – Purge
  • 1.4.3.3.5. Solenoid Valve (Steering Mode Selector) – Test
  • 1.4.3.3.6. Position Sensor (Steering) – Adjust
  • 1.4.3.3.7. Wheel Alignment – Check and Adjust
  • 1.4.3.3.8. General Information Table
  • 1.4.4. _Braking System Test-Adjust
  • 1.4.4.1. Table of Contents
  • 1.4.4.2. Systems Operation Section
  • 1.4.4.2.1. Graphic Color Codes
  • 1.4.4.2.2. Introduction
  • 1.4.4.2.3. General Information
  • 1.4.4.2.4. Location of Electrical Components
  • 1.4.4.2.5. Location of Components (Braking)
  • 1.4.4.2.6. Service Brake
  • 1.4.4.2.7. Parking Brake
  • 1.4.4.2.8. Brake Cylinder (Master)
  • 1.4.4.2.9. Hydraulic Schematic (Braking System)
  • 1.4.4.2.10. Configuration Parameters
  • 1.4.4.2.11. Electrical Function Requirements
  • 1.4.4.2.12. More Electrical Function Requirements
  • 1.4.4.3. Testing and Adjusting Section
  • 1.4.4.3.1. Testing and Adjusting Service Brake – Test
  • 1.4.4.3.2. Service Brake Control – Check and Adjust
  • 1.4.4.3.3. Service Brake Discs – Check
  • 1.4.4.3.4. Service Brake Air – Purge
  • 1.4.4.3.5. Parking Brake – Test
  • 1.4.4.3.6. Parking Brake Control – Check and Adjust
  • 1.4.5. _Machine Components Specifications
  • 1.4.5.1. Table of Contents
  • 1.4.5.2. Specifications Section
  • 1.4.5.2.1. Hydraulic Tank
  • 1.4.5.2.2. Hydraulic Tank
  • 1.4.5.2.3. Hydraulic Tank
  • 1.4.5.2.4. Piston Pump (Implement and Steering)
  • 1.4.5.2.5. Solenoid Valve (Pilot Selector)
  • 1.4.5.2.6. Main Control Valve (Implement)
  • 1.4.5.2.7. Boom Cylinder
  • 1.4.5.2.8. Boom Cylinder
  • 1.4.5.2.9. Boom Cylinder
  • 1.4.5.2.10. Load Control Valve (Boom Cylinder) (Lock)
  • 1.4.5.2.11. Compensating Cylinder
  • 1.4.5.2.12. Compensating Cylinder
  • 1.4.5.2.13. Telescoping Cylinder
  • 1.4.5.2.14. Load Control Valve (Telescoping Cylinder) (Lock)
  • 1.4.5.2.15. Tilt Cylinder
  • 1.4.5.2.16. Tilt Cylinder
  • 1.4.5.2.17. Load Control Valve (Tilt Cylinder) (Lock)
  • 1.4.5.2.18. Diverter Valve
  • 1.4.5.2.19. Diverter Valve
  • 1.4.5.2.20. Towing Hitch
  • 1.4.5.2.21. Towing Hitch
  • 1.4.5.2.22. Towing Hitch
  • 1.4.5.2.23. Towing Hitch
  • 1.4.5.2.24. Towing Hitch
  • 1.4.5.2.25. Towing Hitch
  • 1.4.5.2.26. Frame Leveling Cylinder
  • 1.4.5.2.27. Frame Leveling Cylinder
  • 1.4.5.2.28. Load Control Valve (Frame Leveling Cylinder) (Lock)
  • 1.4.5.2.29. Control Valve (Stabilizer)
  • 1.4.5.2.30. Stabilizer Cylinder
  • 1.4.5.2.31. Stabilizer Cylinder
  • 1.4.5.2.32. Stabilizer Cylinder
  • 1.4.5.2.33. Load Control Valve (Stabilizer Cylinder) (Lock)
  • 1.4.5.2.34. Axle Lock Cylinder
  • 1.4.5.2.35. Metering Pump (Steering)
  • 1.4.5.2.36. Solenoid Valve (Steering Mode Selector)
  • 1.4.5.2.37. Position Sensor (Steering)
  • 1.4.5.2.38. Position Sensor (Steering)
  • 1.4.5.2.39. Flexible Coupling Drive
  • 1.4.5.2.40. Transmission
  • 1.4.5.2.41. Transmission
  • 1.4.5.2.42. Position Sensor (Transmission)
  • 1.4.5.2.43. Oil Filter
  • 1.4.5.2.44. Hydraulic Oil Cooler
  • 1.4.5.2.45. Drive Shaft
  • 1.4.5.2.46. Drive and Steering Axle (Front)
  • 1.4.5.2.47. Drive and Steering Axle (Front)
  • 1.4.5.2.48. Drive and Steering Axle (Rear)
  • 1.4.5.2.49. Drive and Steering Axle (Rear)
  • 1.4.5.2.50. Differential and Bevel Gear Group
  • 1.4.5.2.51. Differential and Bevel Gear Group
  • 1.4.5.2.52. Axle Housing and Flange Group
  • 1.4.5.2.53. Axle Housing and Flange Group
  • 1.4.5.2.54. Final Drive Planetary Group
  • 1.4.5.2.55. Final Drive Planetary Group
  • 1.4.5.2.56. Axle Housing Group (Differential and Brake Cylinder)
  • 1.4.5.2.57. Axle Housing Group (Differential and Brake Cylinder)
  • 1.4.5.2.58. Brake Cylinder (Master)
  • 1.4.5.2.59. Parking Brake Control
  • 1.4.5.2.60. Parking Brake
  • 1.4.5.2.61. Wheel (Tire and Rim)
  • 1.4.5.2.62. Fuel Tank
  • 1.4.5.2.63. Fuel Tank
  • 1.4.5.2.64. Engine Enclosure
  • 1.4.5.2.65. Engine and Transmission Mounting
  • 1.4.5.2.66. Air Cleaner
  • 1.4.5.2.67. Engine Oil Drain
  • 1.4.5.2.68. Muffler
  • 1.4.5.2.69. Suction Fan
  • 1.4.5.2.70. Battery
  • 1.4.5.2.71. Alternator
  • 1.4.5.2.72. Coolant Lines Group
  • 1.4.5.2.73. Coolant Recovery Group
  • 1.4.5.2.74. Cab Mounting
  • 1.4.5.2.75. Cab Door
  • 1.4.5.2.76. Access Door
  • 1.4.5.2.77. Joystick Control
  • 1.4.5.2.78. Steering Wheel and Column
  • 1.4.5.2.79. Window Wiper and Wiper Motor
  • 1.4.5.2.80. Window Washer Tank
  • 1.4.5.2.81. Rear View Mirror
  • 1.4.5.2.82. Carriage Cylinder (Rotate)
  • 1.4.5.2.83. Carriage Cylinder (Sideshift)
  • 1.4.5.2.84. Hydraulic Cylinder (Multipurpose Bucket)
  • 1.4.5.2.85. Grapple Cylinder
  • 1.4.6. _Machine Systems Disassembly-Assembly
  • 1.4.6.1. Table of Contents
  • 1.4.6.2. Disassembly and Assembly Section
  • 1.4.6.2.1. Hydraulic System Pressure – Release
  • 1.4.6.2.2. Steering Wheel – Remove and Install
  • 1.4.6.2.3. Metering Pump (Steering) – Remove
  • 1.4.6.2.4. Metering Pump (Steering) – Install
  • 1.4.6.2.5. Steering Column – Remove
  • 1.4.6.2.6. Steering Column – Install
  • 1.4.6.2.7. Main Control Valve (Implement) – Remove
  • 1.4.6.2.8. Electronic Pilot Valve – Remove and Install
  • 1.4.6.2.9. Bank Valve (Implement) – Disassemble
  • 1.4.6.2.10. Bank Valve (Implement) – Assemble
  • 1.4.6.2.11. Main Control Valve (Implement) – Install
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