Caterpillar TL642 Parts Manual 31200255
Caterpillar TL642 Parts Manual 31200255 - Image 2
Caterpillar TL642 Parts Manual 31200255 - Image 3
Caterpillar TL642 Parts Manual 31200255 - Image 4
Caterpillar TL642 Parts Manual 31200255 - Image 5

Caterpillar TL642 Parts Manual 31200255

$30.00

  • Type Of Manual: Parts Manual
  • Manual ID: 31200255
  • Number of Pages: 526
  • Size: 36.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • TL642
  • 1. _O_TL642_ CAT_Parts_English
  • 1.1. Effectivity Page
  • 1.2. Table of Contents
  • 1.3. SMCS Codes – TELEHANDLER
  • 1.4. Section 1 Frame Attaching Parts
  • 1.4.1. Figure 1-1 Frame Shrouding Trim
  • 1.4.2. Figure 1-2 Axle Mounting
  • 1.4.3. Figure 1-3 Outrigger Mounting, (if equipped)
  • 1.5. Section 2 Boom
  • 1.5.1. Figure 2-1 First Boom Section
  • 1.5.2. Figure 2-2 Bearing Pads, Spacers Shims, (First Boom Section)
  • 1.5.3. Figure 2-3 Second Boom Section
  • 1.5.4. Figure 2-4 Bearing Pads, Spacers Shims, (Second Boom Section)
  • 1.5.5. Figure 2-5 Third Boom Section
  • 1.5.6. Figure 2-6 Bearing Pads, Spacers Shims, (Third Boom Section)
  • 1.5.7. Figure 2-7 Push Beam/Extend Chain Roller Assembly
  • 1.5.8. Figure 2-8 Quick Coupler Assembly
  • 1.5.9. Figure 2-9 Hydraulic Quick Coupler Assembly
  • 1.6. Section 3 Attachments
  • 1.6.1. Figure 3-1 50 Inch 72 Inch Carriage Assembly
  • 1.6.2. Figure 3-2 Forks
  • 1.6.3. Figure 3-3 Winch Installation
  • 1.6.4. Figure 3-4 50 Inch 72 Inch Side Tilt Carriage Assembly
  • 1.6.5. Figure 3-5 Fork Clamp Installation
  • 1.6.6. Figure 3-6 Fork Mounted Platform
  • 1.6.7. Figure 3-7 Fork Mounted Hook
  • 1.6.8. Figure 3-8 Dual Fork Positioning Carriage
  • 1.6.9. Figure 3-9 100 Degree Swing Carriage
  • 1.6.10. Figure 3-10 48 Inch Side Shift Carriage
  • 1.7. Section 4 Engine Attaching Parts
  • 1.7.1. Figure 4-1 Engine Assembly, LH View
  • 1.7.2. Figure 4-2 Engine Assembly, RH View
  • 1.7.3. Figure 4-3 Engine Assembly
  • 1.7.4. Figure 4-4 Cat Engine
  • 1.7.5. Figure 4-5 Fuel Tank Lines
  • 1.7.6. Figure 4-6 Radiator Assembly
  • 1.7.7. Figure 4-7 Air Cleaner Installation
  • 1.7.8. Figure 4-8 Exhaust Installation
  • 1.7.9. Figure 4-9 Transmission – ZF Transmission
  • 1.7.10. Figure 4-10 ZF Transmission – Torque Converter Input
  • 1.7.11. Figure 4-11 ZF Transmission – Gearbox Housing
  • 1.7.12. Figure 4-12 ZF Transmission – Reversing Gear
  • 1.7.13. Figure 4-13 ZF Transmission – Reverse Gear Group
  • 1.7.14. Figure 4-14 ZF Transmission – 1st Shaft Group
  • 1.7.15. Figure 4-15 ZF Transmission – 2nd Shaft Group
  • 1.7.16. Figure 4-16 ZF Transmission – 3rd Shaft Group
  • 1.7.17. Figure 4-17 ZF Transmission – 4th Shaft Group
  • 1.7.18. Figure 4-18 ZF Transmission – Power Take-Off
  • 1.7.19. Figure 4-19 ZF Transmission – Control Unit Pressure Regulator
  • 1.7.20. Figure 4-20 ZF Transmission – Gear shift System
  • 1.7.21. Figure 4-21 ZF Transmission – Oil Pump, Filter Dipstick
  • 1.7.22. Figure 4-22 ZF Transmission – Transfer Box
  • 1.8. Section 5 Drive Train
  • 1.8.1. Figure 5-1 Front Axle Assembly
  • 1.8.2. Figure 5-2 Front Axle
  • 1.8.3. Figure 5-3 Front Axle Housing Assembly
  • 1.8.4. Figure 5-4 Front Steering Components
  • 1.8.5. Figure 5-5 Front Gear Components
  • 1.8.6. Figure 5-6 Front Differential
  • 1.8.7. Figure 5-7 Front Double Joint
  • 1.8.8. Figure 5-8 Front Brakes
  • 1.8.9. Figure 5-9 Front Wheel Hub
  • 1.8.10. Figure 5-10 Front Reduction Gears
  • 1.8.11. Figure 5-11 Rear Axle Assembly
  • 1.8.12. Figure 5-12 Rear Axle
  • 1.8.13. Figure 5-13 Rear Axle Housing Assembly
  • 1.8.14. Figure 5-14 Rear Steering Components
  • 1.8.15. Figure 5-15 Rear Gear Components
  • 1.8.16. Figure 5-16 Rear Differential
  • 1.8.17. Figure 5-17 Rear Double Joint
  • 1.8.18. Figure 5-18 Rear Brakes
  • 1.8.19. Figure 5-19 Rear Wheel Hub
  • 1.8.20. Figure 5-20 Rear Reduction Gears
  • 1.8.21. Figure 5-21 Drive Shaft Assembly
  • 1.8.22. Figure 5-22 Tires Rims
  • 1.9. Section 6 Cab
  • 1.9.1. Figure 6-1 Cab Assembly
  • 1.9.2. Figure 6-2 Cab
  • 1.9.3. Figure 6-3 Suspension Seat
  • 1.9.4. Figure 6-4 Instrument Panel
  • 1.9.5. Figure 6-5 Heating Components
  • 1.9.6. Figure 6-6 Cab Air Conditioning
  • 1.9.7. Figure 6-7 Air Conditioning Components
  • 1.10. Section 7 Controls
  • 1.10.1. Figure 7-1 Accelerator Pedal Assembly
  • 1.10.2. Figure 7-2 Steering Column Attaching Parts
  • 1.10.3. Figure 7-3 Brake Pedal Assembly
  • 1.10.4. Figure 7-4 Boom Joystick With Tilt
  • 1.10.5. Figure 7-5 Hydraulic Controller – Outrigger, (if equipped)
  • 1.10.6. Figure 7-6 Frame Level Joystick Installation
  • 1.10.7. Figure 7-7 Auxiliary Hydraulic Joystick Installation
  • 1.11. Section 8 Hydraulic Circuits
  • 1.11.1. Figure 8-1 Priority Valve
  • 1.11.2. Figure 8-2 Dump Circuit
  • 1.11.3. Figure 8-3 Steer Select Valve
  • 1.11.4. Figure 8-4 Service/Parking
  • 1.11.5. Figure 8-5 Joystick Circuit
  • 1.11.6. Figure 8-6 Lift Cylinder
  • 1.11.7. Figure 8-7 Extend/Retract Cylinder
  • 1.11.8. Figure 8-8 Tilt Tilt Compensating Cylinder
  • 1.11.9. Figure 8-9 Auxiliary Hydraulics
  • 1.11.10. Figure 8-10 Sway Cylinder
  • 1.11.11. Figure 8-11 Outrigger Controller, (if equipped)
  • 1.11.12. Figure 8-12 Outrigger Cylinders, (if equipped)
  • 1.12. Section 9 Hydraulic Components
  • 1.12.1. Figure 9-1 Lift Cylinder
  • 1.12.2. Figure 9-2 Extend/Retract Cylinder
  • 1.12.3. Figure 9-3 Tilt Cylinder
  • 1.12.4. Figure 9-4 Compensating Cylinder
  • 1.12.5. Figure 9-5 Sway Cylinder
  • 1.12.6. Figure 9-6 Main Control Valve
  • 1.12.7. Figure 9-7 Implement Pump
  • 1.12.8. Figure 9-8 Hydraulic Tank Assembly
  • 1.12.9. Figure 9-9 Brake Valve
  • 1.12.10. Figure 9-10 Priority Valve
  • 1.12.11. Figure 9-11 Steer Select Valve
  • 1.12.12. Figure 9-12 Quick Coupler Cylinder
  • 1.12.13. Figure 9-13 Outrigger Cylinder, (if equipped)
  • 1.12.14. Figure 9-14 Outrigger Control Valve, (if equipped)
  • 1.12.15. Figure 9-15 Swing Carriage Cylinder
  • 1.12.16. Figure 9-16 Side Shift Carriage Cylinder
  • 1.12.17. Figure 9-17 Dual Fork Positioning Carriage Cylinder
  • 1.12.18. Figure 9-18 Hydraulic Manifold
  • 1.12.19. Figure 9-19 Side Tilt Carriage Cylinder
  • 1.13. Section 10 Electrical
  • 1.13.1. Figure 10-1 Battery Cables
  • 1.13.2. Figure 10-2 Battery Disconnect Installation
  • 1.13.3. Figure 10-3 Engine Harness
  • 1.13.4. Figure 10-4 Transmission Harness
  • 1.13.5. Figure 10-5 Auxiliary Electrics
  • 1.13.6. Figure 10-6 Tilt Electronics
  • 1.13.7. Figure 10-7 AC Harness
  • 1.13.8. Figure 10-8 Cab Work Light Harness
  • 1.13.9. Figure 10-9 Chassis Harness
  • 1.13.10. Figure 10-10 ZF Transmission Harness
  • 1.13.11. Figure 10-11 Cab Control Harness
  • 1.13.12. Figure 10-12 Cab Dash Harness
  • 1.13.13. Figure 10-13 VEC Box Harness
  • 1.13.14. Figure 10-14 Boom Work Lights Harness
  • 1.13.15. Figure 10-15 Cab Work Light Harness
  • 1.13.16. Figure 10-16 Cab Work Light Beacon Light Switch Harness
  • 1.13.17. Figure 10-17 Accessory Module Harness
  • 1.13.18. Figure 10-18 Frame Road Lights Harness
  • 1.13.19. Figure 10-19 Cab Road Lights Harness
  • 1.13.20. Figure 10-20 Conversion Kit Harness
  • 1.13.21. Figure 10-21 Cab Options Harness
  • 1.14. Section 11 Decals
  • 1.14.1. Figure 11-1 Cab Frame Decals
  • 1.14.2. Figure 11-2 Boom Decals
  • 1.15. Section 12 Options
  • 1.15.1. Figure 12-1 Block Heater Installation
  • 1.15.2. Figure 12-2 8 Inch Winch
  • 1.15.3. Figure 12-3 Winch Motor
  • 1.15.4. Figure 12-4 Pressure Reducer Valve – 1360 PSI
  • 1.15.5. Figure 12-5 Pintle Hook Installation
  • 1.15.6. Figure 12-6 Fender Option
  • 1.15.7. Figure 12-7 Work Light Package
  • 1.15.8. Figure 12-8 Beacon Light Package
  • 1.15.9. Figure 12-9 Road Lights Installation
  • 1.15.10. Figure 12-10 Boom Lights Installation
  • 1.15.11. Figure 12-11 Skylight Wiper Assembly
  • 1.15.12. Figure 12-12 Cold Weather Package
  • 1.15.13. Figure 12-13 Arctic Package
  • 1.15.14. Figure 12-14 Top Cab Glass Shield Installation
  • 1.15.15. Figure 12-15 Front Cab Glass Shield Installation
  • 1.15.16. Figure 12-16 Hydraulic Cooler Bypass Installation
  • 1.15.17. Figure 12-17 Beacon Light Mount With AC
  • 1.15.18. Figure 12-18 Winch
  • 1.15.19. Figure 12-19 Beacon Light Installation
  • 1.16. Maintenance Parts List
  • 1.17. Part Number Index
  • 1.17.1.
  • 1.17.2.
  • 1.17.3.
  • 1.17.4.
  • 1.17.5.
  • 1.17.6. P 5-54
  • 1.17.7.
  • 1.17.8. P 5-54
  • 1.17.9. P 5-54
  • 1.17.10. P 5-54
  • 1.17.11.
  • 1.17.12. , 10-37
  • 1.17.13.
  • 1.17.14.
  • 1.17.15.
  • 1.17.16.
  • 1.17.17.
  • 1.17.18.
  • 1.17.19.
  • 1.17.20.
  • 1.17.21.
  • 1.17.22. , 10-51
  • 1.17.23.
  • 1.17.24. , 10-40, 10-51, 10-55
  • 1.17.25.
  • 1.17.26.
  • 1.17.27.
  • 1.17.28. , 8-43
  • 1.17.29.
  • 1.17.30. , 10-35
  • 1.17.31. , 10-15
  • 1.17.32. , 5-41
  • 1.17.33. , 6-23
  • 1.17.34.
  • 1.17.35.
  • 1.17.36. , 10-5
  • 1.17.37. , 10-29, 10-55
  • 1.17.38.
  • 1.17.39. , 10-29, 10-39
  • 1.17.40. , 10-29, 10-33, 10-35, 10-39, 10-53
  • 1.17.41.
  • 1.17.42. , 12-27, 12-37, 12-57, 12-59
  • 1.17.43.
  • 1.17.44.
  • 1.17.45.
  • 1.17.46.
  • 1.17.47. , 1-11
  • 1.17.48.
  • 1.17.49.
  • 1.17.50.
  • 1.17.51.
  • 1.17.52.
  • 1.17.53.
  • 1.17.54.
  • 1.17.55.
  • 1.17.56.
  • 1.17.57.
  • 1.17.58.
  • 1.17.59.
  • 1.17.60.
  • 1.17.61. , 10-39
  • 1.17.62.
  • 1.17.63.
  • 1.17.64. , 8-5
  • 1.17.65. , 4-4, 4-9, 4-10, 8-13, 9-37
  • 1.17.66.
  • 1.17.67.
  • 1.17.68.
  • 1.17.69.
  • 1.17.70.
  • 1.17.71. , 2-21, 8-33, 12-43, 12-45
  • 1.17.72. , 6-10, 6-30, 6-38
  • 1.17.73. , 6-11
  • 1.17.74.
  • 1.17.75.
  • 1.17.76. , 6-30
  • 1.17.77.
  • 1.17.78.
  • 1.17.79.
  • 1.17.80. , 2-13
  • 1.17.81. , 2-13, 4-19, 6-33, 6-38, 8-29, 8-31, 8-33, 10-19
  • 1.17.82.
  • 1.17.83. , 1-11, 4-10, 4-17, 6-10, 8-5, 9-49, 12-43
  • 1.17.84.
  • 1.17.85.
  • 1.17.86.
  • 1.17.87. , 2-5, 2-17, 2-19, 2-21, 6-5, 7-19, 9-37
  • 1.17.88.
  • 1.17.89.
  • 1.17.90.
  • 1.17.91. , 12-27
  • 1.17.92. , 2-15
  • 1.17.93. , 2-9, 2-15
  • 1.17.94. , 2-13
  • 1.17.95.
  • 1.17.96.
  • 1.17.97.
  • 1.17.98. , 2-10, 2-15
  • 1.17.99. , 2-10, 2-15
  • 1.17.100. , 8-9, 8-11
  • 1.17.101. , 9-3, 9-5, 9-15, 9-17, 9-21, 9-71
  • 1.17.102.
  • 1.17.103. , 10-5
  • 1.17.104.
  • 1.17.105.
  • 1.17.106.
  • 1.17.107. , 4-7
  • 1.17.108.
  • 1.17.109.
  • 1.17.110.
  • 1.17.111.
  • 1.17.112.
  • 1.17.113.
  • 1.17.114.
  • 1.17.115. , 8-11
  • 1.17.116.
  • 1.17.117.
  • 1.17.118.
  • 1.17.119.
  • 1.17.120.
  • 1.17.121.
  • 1.17.122.
  • 1.17.123.
  • 1.17.124.
  • 1.17.125. , 4-37, 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.126.
  • 1.17.127.
  • 1.17.128.
  • 1.17.129.
  • 1.17.130.
  • 1.17.131.
  • 1.17.132.
  • 1.17.133. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.134. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.135. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.136. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.137. , 4-39
  • 1.17.138. , 4-39
  • 1.17.139. , 4-39
  • 1.17.140. , 4-39
  • 1.17.141. , 4-39
  • 1.17.142. , 4-39
  • 1.17.143. , 4-39
  • 1.17.144.
  • 1.17.145.
  • 1.17.146.
  • 1.17.147.
  • 1.17.148.
  • 1.17.149.
  • 1.17.150. , 8-39
  • 1.17.151. , 8-3, 8-29
  • 1.17.152. , 8-31, 8-33
  • 1.17.153.
  • 1.17.154. , 8-25, 8-27
  • 1.17.155. , 8-11
  • 1.17.156. , 4-21, 8-3, 8-5, 8-9, 8-11, 8-13, 8-43
  • 1.17.157. , 7-9
  • 1.17.158. , 8-6, 8-13, 8-19, 8-23, 9-37
  • 1.17.159. , 5-3, 5-5, 5-29, 8-6, 8-13, 8-29, 8-31, 9-37
  • 1.17.160.
  • 1.17.161. , 12-51
  • 1.17.162.
  • 1.17.163.
  • 1.17.164.
  • 1.17.165. , 8-21, 8-23, 8-29, 8-31, 8-41
  • 1.17.166. , 8-31
  • 1.17.167. , 8-19, 8-21
  • 1.17.168.
  • 1.17.169. , 5-5, 8-3, 8-21, 12-43, 12-45
  • 1.17.170. , 8-29
  • 1.17.171. , 5-5, 5-29, 8-19, 8-41
  • 1.17.172.
  • 1.17.173. , 8-31, 8-33
  • 1.17.174. , 8-17
  • 1.17.175. , 8-31, 8-33
  • 1.17.176.
  • 1.17.177. , 5-3, 7-11, 8-29, 8-37, 8-39, 8-41
  • 1.17.178.
  • 1.17.179.
  • 1.17.180.
  • 1.17.181. , 8-31, 8-33
  • 1.17.182. , 8-21
  • 1.17.183. , 4-7, 4-19
  • 1.17.184.
  • 1.17.185.
  • 1.17.186. , 4-27, 4-29
  • 1.17.187.
  • 1.17.188. , 3-13, 6-12, 8-41, 10-7
  • 1.17.189. , 6-10, 10-9
  • 1.17.190. , 12-45
  • 1.17.191.
  • 1.17.192. , 4-9, 6-33, 6-38
  • 1.17.193. , 12-33, 12-35
  • 1.17.194. , 12-17
  • 1.17.195.
  • 1.17.196.
  • 1.17.197.
  • 1.17.198.
  • 1.17.199. , 1-11, 6-4, 6-10, 6-33, 6-38
  • 1.17.200. , 1-10
  • 1.17.201.
  • 1.17.202. , 6-11
  • 1.17.203.
  • 1.17.204.
  • 1.17.205. , 8-11
  • 1.17.206. , 9-39
  • 1.17.207.
  • 1.17.208.
  • 1.17.209.
  • 1.17.210.
  • 1.17.211.
  • 1.17.212. , 8-19
  • 1.17.213.
  • 1.17.214.
  • 1.17.215. , 8-11
  • 1.17.216. , 8-39
  • 1.17.217.
  • 1.17.218.
  • 1.17.219.
  • 1.17.220.
  • 1.17.221.
  • 1.17.222. , 5-5, 5-29
  • 1.17.223.
  • 1.17.224.
  • 1.17.225. , 8-29
  • 1.17.226.
  • 1.17.227. , 8-43
  • 1.17.228.
  • 1.17.229.
  • 1.17.230.
  • 1.17.231.
  • 1.17.232.
  • 1.17.233. , 8-11
  • 1.17.234.
  • 1.17.235.
  • 1.17.236.
  • 1.17.237.
  • 1.17.238.
  • 1.17.239. , 8-31, 8-33
  • 1.17.240. , 8-31
  • 1.17.241.
  • 1.17.242.
  • 1.17.243.
  • 1.17.244.
  • 1.17.245. , 8-31
  • 1.17.246. , 8-31
  • 1.17.247.
  • 1.17.248.
  • 1.17.249.
  • 1.17.250.
  • 1.17.251.
  • 1.17.252. , 4-19, 8-13
  • 1.17.253. , 8-25
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