Mitsubishi FB16NT, FB18NT, FB20NT Forklift Service Manual

$50.00

  • Type Of Manual: Service Manual
  • Number of Pages: 310
  • Size: 5.4MB
  • Format: PDF

Product details

  • Model List:

    • FB16NT, FB18NT, FB20NT
  • 1. GENERAL INFORMATION
  • 1.1. GENERAL INFORMATION
  • 1.1.1. Vehicle Exterior
  • 1.1.2. Serial Number Locations
  • 1.1.3. Chassis and Mast Model Identification
  • 1.1.4. Dimensions
  • 1.1.5. Technical Data
  • 2. BRAKE SYSTEM
  • 2.1. BRAKE SYSTEM
  • 2.1.1. Specifications
  • 2.1.2. Structure and Functions
  • 2.1.2.1. Caliper Assembly
  • 2.1.2.2. Brake Pedal Assembly
  • 2.1.2.3. Master Cylinder
  • 2.1.2.4. Parking Brake Lever
  • 2.1.3. Procedures and Suggestions for Disassembly and Reassembly
  • 2.1.3.1. Master Cylinder
  • 2.1.4. Inspection and Adjustment
  • 2.1.4.1. Pad Clearance Adjustment
  • 2.1.4.2. Brake Pedal Adjustment
  • 2.1.4.3. Brake Switch Installation
  • 2.1.4.4. Brake Fluid Line Bleeding
  • 2.1.4.5. Parking Brake Adjustment
  • 2.1.5. Troubleshooting
  • 2.1.6. Service Data
  • 2.1.7. Motor Installation Positions
  • 2.1.8. Specifications
  • 2.1.9. Structures
  • 2.1.10. Tightening of High-power Cable Terminals
  • 2.1.11. Procedures and Suggestions for Removal and Installation
  • 2.1.12. Procedures and Suggestions for Disassembly and Reassembly
  • 2.1.13. Troubleshooting
  • 2.1.14. Service Data
  • 3. OPTIONS
  • 3.1. OPTIONS
  • 3.1.1. Working Lamp Kit
  • 3.1.2. Tire Kit (nonmarking cushion)
  • 3.1.3. Foot Direction Control Kit
  • 4. POWER TRAIN
  • 4.1. POWER TRAIN
  • 4.1.1. Procedures and Suggestions for Removal and Installation
  • 4.1.1.1. Removal
  • 4.1.1.2. Installation
  • 4.1.2. Service Data
  • 5. REAR AXLE
  • 5.1. REAR AXLE
  • 5.1.1. Structure and Functions
  • 5.1.1.1. Rear Wheels
  • 5.1.2. Procedures and Suggestions for Removal and Installation
  • 5.1.2.1. Rear Wheels
  • 5.1.2.2. Rear Axle
  • 5.1.3. Procedures and Suggestions for Disassembly and Reassembly
  • 5.1.3.1. Steering Axle
  • 5.1.3.2. Rear Axle Assembly
  • 5.1.4. Inspection and Adjustment
  • 5.1.4.1. Making sure of Minimum Turning Radius
  • 5.1.5. Service Data
  • 6. Schematic
  • 6.1. SCHEMATICS
  • 7. SERVICE DATA
  • 7.1. SERVICE DATA
  • 7.1.1. Inspection Standards
  • 7.1.2. Periodic Replacement of Parts
  • 7.1.2.1. Critical Safety Parts
  • 7.1.3. Lubricating Standards
  • 7.1.3.1. Lubrication Chart
  • 7.1.3.2. Lubricant Quantities
  • 7.1.3.3. Recommended Lubricant
  • 7.1.4. Main Component Weights
  • 7.1.5. Tightening Torque for Standard Bolts and Nuts
  • 7.1.6. Special Tool Table
  • 8. STEERING SYSTEM
  • 8.1. STEERING SYSTEM
  • 8.1.1. Specifications
  • 8.1.2. Structure and Functions
  • 8.1.2.1. General
  • 8.1.2.2. Steering Control Valve
  • 8.1.3. Procedures and Suggestions for Removal and Installation
  • 8.1.3.1. Steering Column Assembly
  • 8.1.4. Steering Control Valve
  • 8.1.4.1. Disassembly
  • 8.1.4.2. Inspection
  • 8.1.4.3. Reassembly
  • 8.1.5. Hydraulic Circuit Diagram
  • 8.1.6. Troubleshooting
  • 8.1.7. Service Data
  • 9. TRANSFER UNITS
  • 9.1. TRANSFER UNITS
  • 9.1.1. Specifications
  • 9.1.2. Structure and Functions
  • 9.1.3. Procedures and Suggestions for Disassembly and Reassembly
  • 9.1.3.1. Disassembly
  • 9.1.3.2. Inspection after Disassembly
  • 9.1.3.3. Reassembly
  • 9.1.4. Service Data
  • 10. VEHICLE ELECTRICAL COMPONENTS
  • 10.1. VEHICLE ELECTRICAL COMPONENTS
  • 10.1.1. Console Box
  • 10.1.1.1. Functions of Central Vehicle Monitor System
  • 10.1.1.2. Electrical Components in Console Box
  • 10.1.1.3. Disassembly and Reassembly
  • 10.1.2. Direction Lever
  • 10.1.3. Accelerator Control
  • 10.1.4. Key Switch
  • 10.1.5. Lighting Switch
  • 10.1.6. Lamp Specification Chart
  • 10.1.7. Troubleshooting of Lighting and Horn Systems
  • 11. Chassis, Mast Options
  • 11.1. FOREWORD
  • 11.1.1. HOW TO USE THIS MANUAL
  • 11.1.2. GROUP INDEX
  • 12. Controller
  • 12.1. CONTROLLER
  • 12.1.1. Controller System
  • 12.1.1.1. System Layout
  • 12.1.1.2. Controller Area Network (CAN)
  • 12.1.1.3. Outline of Controller
  • 12.1.2. Controller Features
  • 12.1.2.1. Traction Features
  • 12.1.2.2. Lifting Features
  • 12.1.2.3. Outline Features
  • 12.1.3. Setup Option
  • 12.1.3.1. Outline
  • 12.1.3.2. Operation Procedure
  • 12.1.3.3. Details of Setup Options
  • 12.1.4. Diagnostics
  • 12.1.4.1. Outline
  • 12.1.4.2. Operation Procedure
  • 12.1.4.3. Self-Diagnostics
  • 12.1.4.4. Power Steering Diagnostics
  • 12.1.4.5. Self-Diagnostics (Power steering system)
  • 12.1.4.6. Run Time Diagnostics
  • 12.1.5. Removal and Installation
  • 12.1.5.1. Inverter Discharging Procedure
  • 12.1.5.2. Replacing Inverter
  • 12.1.5.3. Replacing DSP (Digital Signal Processor) Card
  • 12.1.5.4. Replacing Logic Unit
  • 12.1.5.5. Replacing Logic Card
  • 12.1.5.6. Replacing Power Supply Card
  • 12.1.6. Basic Check
  • 12.1.6.1. Testing Tools
  • 12.1.6.2. Measurement of Card Voltage
  • 12.1.6.3. Checking Contactor Coil
  • 12.1.6.4. Checking Contactor Tips
  • 12.1.6.5. Checking Inverter
  • 12.1.6.6. Regeneration Check
  • 12.1.7. AC Motor System Basics
  • 13. Troubleshooting Controller Circuits
  • 13.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 13.1.1. General Information
  • 13.1.2. E0 Traction Motor R.H., Overheating
  • 13.1.3. E1 Traction Motor L.H., Overheating
  • 13.1.4. E2 Pump Motor, Overheating
  • 13.1.5. E5 Traction Inverter R.H., Overheating
  • 13.1.6. E6 Traction Inverter L.H., Overheating
  • 13.1.7. E7 Pump Inverter, Overheating
  • 13.1.8. Brake Oil, Low Level
  • 13.1.9. Traction Motor Current Sensor R.H. Fault
  • 13.1.10. Traction Motor R.H., Over-current
  • 13.1.11. Traction Motor R.H., Stall Timer
  • 13.1.12. Traction Motor Current Sensor L.H. Fault
  • 13.1.13. Traction Motor L.H., Over-current
  • 13.1.14. Traction Motor L.H., Stall Timer
  • 13.1.15. Pump Motor Current Sensor Fault
  • 13.1.16. Pump Motor Over-current
  • 13.1.17. Line Contactor Fault
  • 13.1.18. Pump Contactor Fault
  • 13.1.19. Traction Motor R.H. Open
  • 13.1.20. Traction Motor L.H. Open
  • 13.1.21. Pump Motor Open
  • 13.1.22. Steering Sensor Fault
  • 13.1.23. Accelerator Sensor Fault
  • 13.1.24. Traction Motor R.H. Pulse Input Fault
  • 13.1.25. Traction Motor L.H. Pulse Input Fault
  • 13.1.26. Pump Motor Pulse Input Fault
  • 13.1.27. Display Communication Fault
  • 13.1.28. Logic Card Initialize Failure
  • 13.1.29. Logics Fault
  • 13.1.30. Traction Inverter R.H. Fault
  • 13.1.31. Traction Inverter L.H. Fault
  • 13.1.32. Pump Inverter Fault
  • 13.1.33. Contactor Coil Fault
  • 13.1.34. Hydraulic Lock Solenoid Fault
  • 13.1.35. Battery Voltage Too Low
  • 13.1.36. Battery Voltage Too High
  • 13.1.37. E Direction Lever or Accelerator, Faulty Setting
  • 13.1.38. (E) Seat Switch, Faulty Setting For Traction
  • 13.1.39. (L) Seat Switch, Faulty Setting For Hydraulic
  • 13.1.40. H1 Lift Lever, Faulty Setting
  • 13.1.41. H2 Tilt Lever, Faulty Setting
  • 13.1.42. H3 Attachment 1 Lever, Faulty Setting
  • 13.1.43. H4 Attachment 2 Lever, Faulty Setting
  • 13.1.44. H5 Attachment 3 Lever, Faulty Setting
  • 13.1.45. ((Lo)) Battery Consumption Too Much
  • 13.1.46. (Lo) Battery Consumption Much
  • 13.1.47. Locations of Major Components and Connectors
  • 13.1.48. Electrical Schematic (AC motor, MC models)
  • 13.1.49. Electrical Diagram (AC motor, MC models)
  • 14. Vehickle Electric Systems
  • 14.1. VEHICLE ELECTRICAL COMPONENTS
  • 14.1.1. Console Box
  • 14.1.1.1. Functions of Central Vehicle Monitor System
  • 14.1.1.2. Electrical Components in Console Box
  • 14.1.1.3. Disassembly and Reassembly
  • 14.1.2. Direction Lever
  • 14.1.3. Accelerator Control
  • 14.1.4. Key Switch
  • 14.1.5. Lighting Switch
  • 14.1.6. Lamp Specification Chart
  • 14.1.7. Troubleshooting of Lighting and Horn Systems
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