Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100
Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100 - Image 2
Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100 - Image 3
Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100 - Image 4
Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100 - Image 5

Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 99759-7P100
  • Number of Pages: 272
  • Size: 13.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FB16PNT, FB18PNT, FB20PNT
  • 1. FOREWORD
  • 1.1.
  • 1.2. Safety
  • 1.3. How to Use This Manual
  • 1.4. Units
  • 1.4.1. Chapter 1 CONTROLLER
  • 1.4.2. Chapter 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 1.4.3. Chapter 3 MOTOR
  • 1.4.4. Chapter 4 HOW TO READ CIRCUIT DIAGRAMS
  • 1.4.5. Chapter 5 CIRCUIT DIAGRAM
  • 2. Chapter 1 CONTROLLER
  • 2.1. Controller System
  • 2.1.1. System Layout
  • 2.1.2. Controller Area Network (CAN)
  • 2.1.3. Outline of Logic Unit
  • 2.1.4. Outline of Inverter
  • 2.1.5. Outline of EPS Controller
  • 2.2. Traction Controller Feature
  • 2.2.1. Modification of Traction Characteristics
  • 2.2.2. Anti-rollback
  • 2.2.3. Boost
  • 2.2.4. Limitation of Maximum Travel Speed
  • 2.2.5. Controlled Cornering Speed
  • 2.2.6. Miscellaneous Features for Traction
  • 2.3. Lifting Controller Feature
  • 2.3.1. Setting and Limitation of Lift work Speed
  • 2.3.2. Lift Stop
  • 2.4. Other Feature
  • 2.4.1. IPS (Integrated Presence System) Feature
  • 2.4.2. Display Function
  • 2.4.3. Parking Brake Interlock
  • 2.4.4. BDI (Battery Discharge Indicator) Display Features
  • 2.4.5. Miscellaneous Features
  • 2.4.6. Hour Meter
  • 2.5. Setup Option
  • 2.5.1. Outline
  • 2.5.2. Details of Setup Options (Group-1)
  • 2.5.3. Details of Setup Options (Group-2)
  • 2.5.4. Details of Setup Options (Group-3)
  • 2.5.5. Setup Options (Group 1)
  • 2.5.6. Setup Options (Group 2)
  • 2.5.7. Setup Options (Group 3)
  • 2.6. Diagnostics
  • 2.6.1. Outline
  • 2.6.2. Operation Procedure
  • 2.6.3. Self-Diagnostics
  • 2.6.4. Power Steering Diagnostics
  • 2.6.5. Run Time Diagnostics
  • 2.6.6. Fail-Safe Restriction List
  • 2.7. Removal and Installation
  • 2.7.1. Inverter Discharging Procedure
  • 2.7.2. Replacing Inverter
  • 2.7.3. Replacing DSP (Digital Signal Processor) Card
  • 2.7.4. Replacing Logic Unit
  • 2.7.5. Replacing EPS Controller
  • 2.7.6. Replacing Logic Card
  • 2.7.7. Replacing Power Supply Card
  • 2.8. Basic Check
  • 2.8.1. Testing Tools
  • 2.8.2. Measurement of Card Voltage
  • 2.8.3. Checking Contactor Coil
  • 2.8.4. Checking Contactor Tips
  • 2.8.5. Checking Inverter
  • 2.8.6. Regeneration Check
  • 2.9. AC Motor System Basics
  • 2.9.1. Feature of AC motor
  • 2.9.2. Speed control of Induction Motors
  • 2.9.3. Inverter
  • 3. Chapter 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
  • 3.1. General Information
  • 3.1.1. Before Replacing Devices
  • 3.1.2. Connection of the service tool
  • 3.1.3. How to Clean Harness Connectors and System Components
  • 3.2. List of Error Codes
  • 3.3. Troubleshooting
  • 3.3.1. Traction Motor R.H.,Overheating (E0)
  • 3.3.2. Traction Motor L.H.,Overheating (E1)
  • 3.3.3. Pump Motor,Overheating(E2)
  • 3.3.4. Traction Inverter R.H., Overheating (E5)
  • 3.3.5. Traction Inverter L.H., Overheating (E6)
  • 3.3.6. Pump Inverter, Overheating (E7)
  • 3.3.7. PS Controller,Overheating (E9)
  • 3.3.8. Traction Motor Current Sensor R.H., Fault (14)
  • 3.3.9. Traction Motor R.H., Over-current (15)
  • 3.3.10. Traction Motor R.H., Stall Timer (16)
  • 3.3.11. Traction Motor Current Sensor L.H., Fault (24)
  • 3.3.12. Traction Motor L.H., Over-current (25)
  • 3.3.13. Traction Motor L.H., Stall Timer (26)
  • 3.3.14. Pump Motor Current Sensor Fault (34)
  • 3.3.15. Pump Motor Over-current (35)
  • 3.3.16. Line Contactor Fault (40)
  • 3.3.17. Steering Contactor Fault (41)
  • 3.3.18. Traction Motor R.H., Open (45)
  • 3.3.19. Traction Motor L.H., Open (46)
  • 3.3.20. Pump Motor Open (47)
  • 3.3.21. PS Motor Open (49)
  • 3.3.22. Tire Angle Sensor Fault (50)
  • 3.3.23. Accelerator Sensor Fault (51)
  • 3.3.24. Traction Motor R.H., Pulse Input Fault (52)
  • 3.3.25. Traction Motor L.H., Pulse Input Fault (53)
  • 3.3.26. FNR Lever or Accelerator, Faulty Setting (E)
  • 3.3.27. Seat Switch, Faulty Setting for Traction ((E))
  • 3.3.28. Lift Lever, Faulty Setting (H1)
  • 3.3.29. Tilt Lever, Faulty Setting (H2)
  • 3.3.30. Attachment 1 Lever, Faulty Setting (H3)
  • 3.3.31. Attachment 2 Lever, Faulty Setting (H4)
  • 3.3.32. Seat Switch, Faulty Setting for Hydraulic (L)
  • 3.3.33. FNR Lever Fault (EE)
  • 3.3.34. Display Communication Fault (60)
  • 3.3.35. Logic Card Initialize Failure (61)
  • 3.3.36. Logics Fault (62)
  • 3.3.37. Traction Inverter R.H., Fault (63)
  • 3.3.38. Traction Inverter L.H., Fault (64)
  • 3.3.39. Pump Inverter Fault(65)
  • 3.3.40. Input Unit Fault (67)
  • 3.3.41. Output Unit Fault (68)
  • 3.3.42. EPS Controller Fault (71)
  • 3.3.43. Contactor Coil Fault (72)
  • 3.3.44. Hydraulic Lock Solenoid Fault (74)
  • 3.3.45. Parking Brake Fault (75)
  • 3.3.46. IPS Buzzer Fault (76)
  • 3.3.47. Battery Voltage Too Low (78)
  • 3.3.48. Battery Voltage Too High (79)
  • 3.3.49. Battery Consumption Too Much (Lo)
  • 3.3.50. Tilt Angle Sensor Fault (80)
  • 3.3.51. Load Sensor Fault (81)
  • 3.3.52. Handle Sensor Fault (82)
  • 3.3.53. PS Motor Current Sensor Fault (A4)
  • 3.3.54. PS Motor Over-current (A5)
  • 3.3.55. PS Handle Brake Fault (A7)
  • 3.3.56. Battery Side Way Exchange Interlock (A8)
  • 3.3.57. Parking brake warning (A9)
  • 3.3.58. Battery Consumption Much
  • 3.3.59. Brake Oil, Low Level
  • 3.3.60. RTC Battery Low
  • 4. Chapter 3 MOTOR
  • 4.1. Motor Installation Positions
  • 4.2. Specifications
  • 4.3. Structures
  • 4.3.1. Traction motor
  • 4.3.2. Pump motor
  • 4.3.3. EPS motor
  • 4.4. Removing Transfer Assemblies, Traction Motors
  • 4.5. Disassembling Traction motor
  • 4.5.1. Disassembly Sequence
  • 4.6. Inspecting Traction Motor
  • 4.6.1. Inspecting Rotor
  • 4.6.2. Inspecting Motor
  • 4.6.3. Inspection of insulation
  • 4.7. Assembling Traction Motor
  • 4.7.1. Assembly Sequence
  • 4.8. Removing Pump Motor
  • 4.8.1. Suggestions for Removal
  • 4.9. Disassembing Pump Motor
  • 4.9.1. Disassembly Sequence
  • 4.10. Inspecting Pump Motor
  • 4.10.1. Inspecting Rotor
  • 4.10.2. Inspecting Motor
  • 4.10.3. Inspection of insulation
  • 4.11. Assembling Pump motor
  • 4.11.1. Assembly Sequence
  • 4.12. Tightening of High-power Cable Terminals
  • 4.13. Removing EPS Motor
  • 4.13.1. Suggestions for Removal
  • 4.14. Disassembling EPS Motor
  • 4.15. Inspecting EPS Motor
  • 4.15.1. Inspecting Armature
  • 4.15.2. Inspecting Motor
  • 4.15.3. Inspecting Oil Seal and Permanent Magnet
  • 4.16. Inspecting EPS Motor
  • 4.16.1. Brush
  • 4.17. Troubleshooting
  • 5. Chapter 4 HOW TO READ CIRCUIT DIAGRAMS
  • 5.1. Description of Circuit Diagrams
  • 5.1.1. Schematic Diagram
  • 5.1.2. Connector Diagrams
  • 5.2. How to Read Circuit Diagrams
  • 5.2.1. Symbols
  • 5.2.2. Sheet Symbol
  • 5.2.3. Connecting Lines
  • 5.2.4. Equipment
  • 5.2.5. Relay Contactor and Coil
  • 5.2.6. Connectors
  • 5.2.7. Indication of Connecting Line
  • 5.2.8. Indication of GND (Earth)
  • 5.2.9. Indication of Another Specification
  • 5.3. How to Read Connector Diagrams
  • 6. Chapter 5 CIRCUIT DIAGRAM
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