Mitsubishi FBC18K Forklift Service Manual
Mitsubishi FBC18K Forklift Service Manual - Image 2
Mitsubishi FBC18K Forklift Service Manual - Image 3
Mitsubishi FBC18K Forklift Service Manual - Image 4
Mitsubishi FBC18K Forklift Service Manual - Image 5

Mitsubishi FBC18K Forklift Service Manual

$50.00

  • Type Of Manual: Service Manual
  • Number of Pages: 551
  • Size: 6.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FBC18K Forklift
  • 1. General Information
  • 1.1. General Information
  • 1.1.1. Truck Models Covered
  • 1.1.2. Nameplate and Serial Number Locations
  • 1.1.3. Dimensions
  • 1.1.4. Dimensions Chart
  • 1.1.5. General Information (Standard Models)
  • 2. Brakes2
  • 2.1. Brake System
  • 2.1.1. DESCRIPTION
  • 2.1.2. MASTER CYLINDER DISASSEMBLY
  • 2.1.3. INSPECTION REASSEMBLY
  • 2.1.4. SERVICE BRAKES DISASSEMBLY
  • 2.1.5. INSPECTION
  • 2.1.6. REASSEMBLY
  • 2.1.7. WHEEL CYLINDER DISASSEMBLY
  • 2.1.8. INSPECTION REASSEMBLY
  • 2.1.9. BRAKE SYSTEM INSPECTION
  • 3. Front Axle Reduction Differential2
  • 3.1. Front Axle Reduction Differential
  • 3.1.1. Description
  • 3.1.2. Removal
  • 3.1.3. Installation
  • 3.1.4. Disassembly
  • 3.1.5. REASSEMBLY
  • 3.1.6. REDUCTION DIFFERENTIAL DESCRIPTION
  • 3.1.7. DISASSEMBLY
  • 3.1.8. REASSEMBLY
  • 3.1.9. INSPECTION
  • 4. General Information2
  • 4.1. General Information
  • 4.1.1. Truck Models Covered
  • 4.1.2. Nameplate and Serial Number Locations
  • 4.1.3. Dimensions
  • 4.1.4. Dimensions Chart
  • 4.1.5. General Information (Standard Models)
  • 5. Hydraulic System
  • 5.1. Hydraulic System
  • 5.1.1. DESCRIPTION
  • 5.1.2. REMOVAL GENERAL WARNING
  • 5.1.3. HYDRAULIC PUMP REMOVAL
  • 5.1.4. HYDRAULIC PUMP INSTALLATION
  • 5.1.5. HYDRAULIC PUMP DISASSEMBLY
  • 5.1.6. HYDRAULIC PUMP REASSEMBLY
  • 5.1.7. HYDRAULIC PUMP INSPECTION
  • 5.1.8. CONTROL VALVE REMOVAL
  • 5.1.9. CONTROL VALVE INSTALLATION
  • 5.1.10. CONTROL VALVE DISASSEMBLY
  • 5.1.11. CONTROL VALVE INSPECTION REASSEMBLY
  • 5.1.12. LIFT TILT CYLINDERS REMOVAL INSTALLATION
  • 5.1.13. LIFT TILT CYLINDERS DISASSEMBLY
  • 5.1.14. LIFT TILT CYLINDERS FLOW REGULATOR VALVE
  • 5.1.15. LIFT TILT CYLINDERS DISASSEMBLY
  • 5.1.16. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
  • 5.1.17. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
  • 6. Hydraulic System2
  • 6.1. Hydraulic System
  • 6.1.1. DESCRIPTION
  • 6.1.2. REMOVAL GENERAL WARNING
  • 6.1.3. HYDRAULIC PUMP REMOVAL
  • 6.1.4. HYDRAULIC PUMP INSTALLATION
  • 6.1.5. HYDRAULIC PUMP DISASSEMBLY
  • 6.1.6. HYDRAULIC PUMP REASSEMBLY
  • 6.1.7. HYDRAULIC PUMP INSPECTION
  • 6.1.8. CONTROL VALVE REMOVAL
  • 6.1.9. CONTROL VALVE INSTALLATION
  • 6.1.10. CONTROL VALVE DISASSEMBLY
  • 6.1.11. CONTROL VALVE INSPECTION REASSEMBLY
  • 6.1.12. LIFT TILT CYLINDERS REMOVAL INSTALLATION
  • 6.1.13. LIFT TILT CYLINDERS DISASSEMBLY
  • 6.1.14. LIFT TILT CYLINDERS FLOW REGULATOR VALVE
  • 6.1.15. LIFT TILT CYLINDERS DISASSEMBLY
  • 6.1.16. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
  • 6.1.17. HYDRAULIC SYSTEM INSPECTION ADJUSTMENT
  • 7. Maintenance Service Data
  • 7.1. Maintenance Service Data
  • 7.1.1. FRONT AXLE
  • 7.1.2. TRANSFER CASE
  • 7.1.3. REAR AXLE
  • 7.1.4. BRAKE SYSTEM
  • 7.1.5. STEERING SYSTEM
  • 7.1.6. HYDRAULIC SYSTEM
  • 7.1.7. MAST AND FORKS
  • 7.1.8. GENERAL
  • 7.1.9. SPECIAL TOOLS
  • 7.1.10. GENERAL
  • 8. Mast and Forks
  • 8.1. Mast and Forks
  • 8.1.1. DESCRIPTION
  • 8.1.2. REMOVAL INSTALLATION
  • 8.1.3. DISASSEMBLY
  • 8.1.4. REASSEMBLY
  • 8.1.5. INSPECTION ADJUSTMENT
  • 8.1.6. SERVICE DATA
  • 8.1.7. TROUBLESHOOTING
  • 9. Mast and Forks2
  • 9.1. Mast and Forks
  • 9.1.1. DESCRIPTION
  • 9.1.2. REMOVAL INSTALLATION
  • 9.1.3. DISASSEMBLY
  • 9.1.4. REASSEMBLY
  • 9.1.5. INSPECTION ADJUSTMENT
  • 9.1.6. SERVICE DATA
  • 9.1.7. TROUBLESHOOTING
  • 10. Rear Axle
  • 10.1. Rear Axle
  • 10.1.1. Rear Wheels
  • 10.1.2. Rear Axle
  • 10.1.3. Removal
  • 10.1.4. Disassembly
  • 10.1.5. REAR AXLE ASSEMBLY
  • 10.1.6. Inspection after Disassembly
  • 10.1.7. REAR AXLE REASSEMBLY
  • 10.1.8. REAR AXLE INSPECTION
  • 10.1.9. REAR AXLE STEERING CYLINDER
  • 11. Rear Axle2
  • 11.1. Rear Axle
  • 11.1.1. Rear Wheels
  • 11.1.2. Rear Axle
  • 11.1.3. Removal
  • 11.1.4. Disassembly
  • 11.1.5. REAR AXLE ASSEMBLY
  • 11.1.6. Inspection after Disassembly
  • 11.1.7. REAR AXLE REASSEMBLY
  • 11.1.8. REAR AXLE INSPECTION
  • 11.1.9. REAR AXLE STEERING CYLINDER
  • 12. Steering System
  • 12.1. Steering System
  • 12.1.1. Description
  • 12.1.2. Removal
  • 12.1.3. Steering Gear
  • 12.1.4. Inspection after Removal
  • 12.1.5. Installation
  • 12.1.6. Disassembly
  • 12.1.7. Steering Gear
  • 12.1.8. Working Rules and Tips
  • 12.1.9. Reassembly
  • 12.1.10. Steer Pump
  • 13. Steering System2
  • 13.1. Steering System
  • 13.1.1. Description
  • 13.1.2. Removal
  • 13.1.3. Steering Gear
  • 13.1.4. Inspection after Removal
  • 13.1.5. Installation
  • 13.1.6. Disassembly
  • 13.1.7. Steering Gear
  • 13.1.8. Working Rules and Tips
  • 13.1.9. Reassembly
  • 13.1.10. Steer Pump
  • 14. Transfer Assembly
  • 14.1. Transfer Assembly
  • 14.1.1. Description
  • 14.1.2. Disassembly
  • 14.1.3. Suggestions for Disassembly
  • 14.1.4. Inspection after disassembly
  • 14.1.5. Reassembly
  • 14.1.6. Suggestions for Reassembly
  • 15. Transfer Assembly2
  • 15.1. Transfer Assembly
  • 15.1.1. Description
  • 15.1.2. Disassembly
  • 15.1.3. Suggestions for Disassembly
  • 15.1.4. Inspection after disassembly
  • 15.1.5. Reassembly
  • 15.1.6. Suggestions for Reassembly
  • 16. Troubleshooting Section
  • 16.1. Troubleshooting Section
  • 16.1.1. Front Axle and Reduction Differential
  • 16.1.2. Brake System
  • 16.1.3. Steering System
  • 16.1.4. Hydraulic System
  • 16.1.5. Rear Axle
  • 16.1.6. Mast and Forks
  • 17. Troubleshooting Section2
  • 17.1. Troubleshooting Section
  • 17.1.1. Front Axle and Reduction Differential
  • 17.1.2. Brake System
  • 17.1.3. Steering System
  • 17.1.4. Hydraulic System
  • 17.1.5. Rear Axle
  • 17.1.6. Mast and Forks
  • 17.2. Brake System
  • 17.2.1. DESCRIPTION
  • 17.2.2. MASTER CYLINDER DISASSEMBLY
  • 17.2.3. INSPECTION REASSEMBLY
  • 17.2.4. SERVICE BRAKES DISASSEMBLY
  • 17.2.5. INSPECTION
  • 17.2.6. REASSEMBLY
  • 17.2.7. WHEEL CYLINDER DISASSEMBLY
  • 17.2.8. INSPECTION REASSEMBLY
  • 17.2.9. BRAKE SYSTEM INSPECTION
  • 18. Front Axle Reduction Differential
  • 18.1. Front Axle Reduction Differential
  • 18.1.1. Description
  • 18.1.2. Removal
  • 18.1.3. Installation
  • 18.1.4. Disassembly
  • 18.1.5. REASSEMBLY
  • 18.1.6. REDUCTION DIFFERENTIAL DESCRIPTION
  • 18.1.7. DISASSEMBLY
  • 18.1.8. REASSEMBLY
  • 18.1.9. INSPECTION
  • 19. CHECKS REPAIRS
  • 19.1. CHECKS REPAIRS
  • 19.1.1. General Information
  • 19.1.2. Contactor Repair
  • 19.1.3. Truck Management Module
  • 19.1.4. Thermal Transfer
  • 19.1.5. Trouble Shooting Tips (Motors)
  • 19.1.6. Unsatisfactory Brush Performance
  • 19.1.7. Primary Sources of Unsatisfactory Brush Performance
  • 19.1.8. Indications Appearing at Brushes
  • 19.1.9. Indications Appearing as Heating
  • 19.1.10. Indications Appearing at Commutator Surface
  • 20. DIAGNOSTIC STATUS CODES
  • 20.1. DIAGNOSTIC STATUS CODES
  • 20.1.1. Basic Checks
  • 20.1.2. SX DIAGNOSTIC STATUS CODES
  • 21. GENERAL INFORMATION FEATURES
  • 21.1. GENERAL INFORMATION FEATURES
  • 21.1.1. Glossary
  • 21.1.2. MOTOR OPTIONS
  • 21.1.3. Nameplate and Serial Number Locations
  • 21.1.4. NO Basics of Circuit Operation
  • 21.1.5. GE Information for Separately Excited Controls
  • 21.1.6. STANDARD DISPLAY
  • 21.1.7. Premium Display
  • 21.1.8. Vehicle Monitoring System Action Lights
  • 21.1.9. Traction Control Logic Flow Chart For Normal Operating Conditions
  • 21.1.10. General Maintenance Instructions
  • 21.1.11. General Troubleshooting Instructions
  • 22. PROGRAMMING
  • 22.1. PROGRAMMING
  • 22.1.1. Handset General Information
  • 22.1.2. Handset Operation
  • 22.1.3. Accessing Stored Fault Codes
  • 22.1.4. Setup Functions for Hydraulic Pump Control
  • 22.1.5. Controller Setup
  • 22.1.6. TRACTION CONTROLLER SETTINGS
  • 22.1.7. TRACTION CONTROLLER SETTINGS FOR UL EE CLOSED MOTOR OPTION
  • 22.1.8. MEMORY MAPS
  • 22.1.9. Traction Control
  • 22.1.10. Accelerator Setup
  • 22.1.11. Premium Display Speedometer Setup (For Premium Display Option Only)
  • 23. SX CONTROL CONNECTIONS TROUBLESHOOTING BY SYMPTOM
  • 23.1. SX CONTROL CONNECTIONS TROUBLESHOOTING BY SYMPTOM
  • 23.1.1. SX Control
  • 23.1.2. Failures that Cause Reduced or No Motor Torque
  • 23.1.3. Mis-operation of Other Features
  • 23.1.4. SCHEMATIC(S) INSERTION
  • 23.1.5. Connections to Main Traction Plug
  • 23.1.6. Connections to Main Hydraulic Plug
  • 23.1.7. CONNECTIONS TO MAIN PLUG
  • 23.1.8. TMM7A (Truck Management Module)
  • 23.1.9. Pump Driver
  • 23.1.10. Pump Time Delay
  • 23.1.11. Shorted or Open Field or Armature FET Test
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