Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01
Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 2
Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 3
Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 4
Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01 - Image 5

Mitsubishi FBC35N, FBC40N, FBC45N, FBC55N Chassis and Mast Service Manual WENB8472-01

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: WENB8472-01
  • Number of Pages: 365
  • Size: 6.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FBC35N, FBC40N, FBC45N, FBC55N
  • 1. TABLE OF CONTENTS
  • 2. BRAKE SYSTEM
  • 2.1. BRAKE SYSTEM
  • 2.1.1. Specifications
  • 2.1.2. Structure
  • 2.1.2.1. Brake System
  • 2.1.2.2. Master Cylinder and Reservoir Tank
  • 2.1.2.3. Wheel Brake
  • 2.1.3. Master Cylinder
  • 2.1.3.1. Disassembly
  • 2.1.4. Wheel Cylinder
  • 2.1.4.1. Disassembly
  • 2.1.4.2. Inspection and Repair
  • 2.1.4.3. Assembly
  • 2.1.5. Wheel Brake
  • 2.1.5.1. Disassembly
  • 2.1.5.2. Inspection and Repair
  • 2.1.5.3. Assembly
  • 2.1.6. Parking Brake Lever
  • 2.1.6.1. Inspection and Repair
  • 2.1.6.2. Installation
  • 2.1.7. Adjustment and Tests
  • 2.1.7.1. Automatic Adjuster Test
  • 2.1.7.2. Procedure for Manual Adjustment
  • 2.1.7.3. Brake Fluid Line Bleeding
  • 2.1.7.4. Inspecting Reservoir Tank Level Sensor
  • 2.1.7.5. Procedures for Brake Pedal Adjustment
  • 2.1.8. Troubleshooting
  • 2.1.9. Service Data
  • 3. FRONT AXLE AND REDUCTION DIFFERENTIAL
  • 3.1. FRONT AXLE AND REDUCTION DIFFERENTIAL
  • 3.1.1. Specifications
  • 3.1.2. Structure
  • 3.1.3. Procedures and Key Points for Removal and Installation
  • 3.1.3.1. Front Tire
  • 3.1.3.2. Front Axle Assembly
  • 3.1.3.3. Reduction and Differential
  • 3.1.4. Axle Shaft and Hub
  • 3.1.4.1. Disassembly
  • 3.1.4.2. Inspection and Repair
  • 3.1.4.3. Assembly
  • 3.1.4.4. Adjustments
  • 3.1.5. Troubleshooting
  • 3.1.6. Service Data
  • 4. GENERAL INFORMATION
  • 4.1. GENERAL INFORMATION
  • 4.1.1. Truck Models Covered
  • 4.1.2. Nameplate and Serial Number Locations
  • 4.1.3. Dimensions
  • 4.1.4. Dimensions Chart
  • 4.1.5. General Information (Standard Models)
  • 5. HYDRAULIC SYSTEM
  • 5.1. HYDRAULIC SYSTEM
  • 5.1.1. Hydraulic System
  • 5.1.1.1. Description
  • 5.1.1.1.1. Schematic
  • 5.1.1.1.2. Hydraulic Tank
  • 5.1.1.1.3. Hydraulic Pump
  • 5.1.1.1.4. Control Valve
  • 5.1.1.1.5. Lift and Tilt Cylinders
  • 5.1.1.1.6. Flow Regulator Valve
  • 5.1.1.1.7. Down Safety Valve
  • 5.1.1.2. Removal and Installation Warning
  • 5.1.2. Hydraulic Pump
  • 5.1.2.1. Removal
  • 5.1.2.2. Installation
  • 5.1.2.3. Disassembly
  • 5.1.2.3.1. Working Rules and Tips
  • 5.1.2.4. Inspection after Disassembly
  • 5.1.2.5. Reassembly
  • 5.1.2.6. Placing Pump Back into Service
  • 5.1.2.7. Inspection after Reassembly
  • 5.1.2.8. Trouble Shooting
  • 5.1.3. Control Valve
  • 5.1.3.1. Removal
  • 5.1.3.2. Installation
  • 5.1.3.3. Disassembly
  • 5.1.3.4. Suggestions
  • 5.1.3.5. Reassembly
  • 5.1.4. Lift and Tilt Cylinders
  • 5.1.4.1. Removal
  • 5.1.4.1.1. Lift Cylinders
  • 5.1.4.1.2. Tilt Cylinders
  • 5.1.4.2. Disassembly
  • 5.1.4.2.1. Lift Cylinders
  • 5.1.4.2.2. Tilt Cylinders
  • 5.1.4.2.3. Flow Regulator Valve
  • 5.1.4.3. Inspection after Disassembly
  • 5.1.4.4. Precautions for Reassembly
  • 5.1.5. Inspection and Adjustment
  • 5.1.5.1. Hydraulic Tank
  • 5.1.5.2. Control Valve
  • 5.1.5.2.1. Main Relief Valve Adjustment
  • 5.1.5.2.2. Auxiliary Relief Valve Adjustment
  • 6. MAST AND FORKS
  • 6.1. MAST AND FORKS
  • 6.1.1. Specifications
  • 6.1.2. Description
  • 6.1.2.1. Dual-stage Panoramic Mast (Simplex Mast)
  • 6.1.2.2. Triple-stage Full Free Panoramic Mast (Triplex Mast)
  • 6.1.3. Disassembly and Reassembly
  • 6.1.4. Dual-stage Panoramic Mast (Simplex Mast)
  • 6.1.4.1. Dual-stage Full Free Panoramic Mast (Duplex Mast)
  • 6.1.5. Triple-stage Full Free Panoramic Mast (Triplex Mast)
  • 6.1.6. Inspection and Adjustment
  • 6.1.6.1. Chain, Chain Wheel Support and Chain Wheel
  • 6.1.6.2. Chain Tension Adjustment
  • 6.1.6.3. Clearance Adjustment on Lift Bracket
  • 6.1.6.4. Mast Clearance Adjustment
  • 6.1.6.5. Main Roller Shim Replacement (Simplex Mast)
  • 6.1.7. Mast Strip Adjustment
  • 6.1.7.1. Tilt Angle Adjustment
  • 6.1.7.2. Lift Cylinder Stroke Adjustment
  • 6.1.8. Troubleshooting
  • 6.1.9. Service Data
  • 7. REAR AXLE
  • 7.1. REAR AXLE
  • 7.1.1. Specifications
  • 7.1.1.1. Structure
  • 7.1.1.2. Rear Axle
  • 7.1.1.3. Steering Cylinder
  • 7.1.2. Procedures and Key Points for Removal and Installation
  • 7.1.2.1. Rear Tires
  • 7.1.2.2. Rear Axle
  • 7.1.3. Rear Axle Assembly
  • 7.1.3.1. Disassembly
  • 7.1.3.2. Assembly
  • 7.1.4. Steering Cylinder
  • 7.1.4.1. Disassembly
  • 7.1.4.2. Inspection and Repair
  • 7.1.4.3. Assembly
  • 7.1.5. Adjustment
  • 7.1.5.1. Adjustment of Minimum Turning Radius
  • 7.1.6. Troubleshooting
  • 7.1.7. Service Data
  • 8. SERVICE DATA
  • 8.1. SERVICE DATA
  • 8.1.1. Tightening Torques for Standard Bolts and Nuts
  • 8.1.1.1. Fine Thread with Spring Washer
  • 8.1.1.2. Fine Thread without Spring Washer
  • 8.1.1.3. Course Thread with Spring Washer
  • 8.1.1.4. Course Thread without Spring Washer
  • 8.1.2. Maintenance Chart
  • 8.1.3. Periodic Replacement Parts
  • 8.1.4. Lubrication Chart
  • 8.1.5. Fuel and Lubricant Specifications
  • 8.1.6. Weight of Major Components
  • 8.1.7. Special Service Tools
  • 8.1.7.1. Special Tool Illustrations
  • 8.1.8. Inspection Guide
  • 9. STEERING SYSTEM
  • 9.1. STEERING SYSTEM
  • 9.1.1. Steering System
  • 9.1.1.1. Description
  • 9.1.1.1.1. Steering System
  • 9.1.1.1.2. Oil Flow Sequence
  • 9.1.1.1.3. General Information
  • 9.1.2. Steering Gear
  • 9.1.2.1. Removal
  • 9.1.2.2. Installation
  • 9.1.2.3. Steering Gear
  • 9.1.2.4. Inspection after Removal
  • 9.1.2.5. Disassembly
  • 9.1.2.5.1. Working Rules and Tips
  • 9.1.2.5.2. Suggestions
  • 9.1.2.5.3. Inspection after Disassembly
  • 9.1.2.6. Reassembly
  • 9.1.2.7. Suggestions
  • 9.1.3. Steer Pump
  • 9.1.3.1. Removal
  • 9.1.3.2. Installation
  • 10. TRANSFER ASSEMBLY
  • 10.1. TRANSFER ASSEMBLY
  • 10.1.1. Structure and Functions
  • 10.1.2. Disassembly and Reassembly
  • 10.1.2.1. Disassembly
  • 10.1.2.2. Inspection after Disassembly
  • 10.1.2.3. Reassembly
  • 10.1.3. Tightening Torque
  • 11. CHECKS AND REPAIRS
  • 11.1. CHECKS REPAIRS
  • 11.1.1. General Information
  • 11.1.2. Exploded View of Contactor
  • 11.1.3. Contactor Repair
  • 11.1.4. Thermal Transfer
  • 11.1.5. Traction Control
  • 11.1.6. Trouble Shooting Tips (Motors)
  • 11.1.7. Unsatisfactory Brush Performance
  • 11.1.8. Commutator Surfaces Conditions
  • 12. DIAGNOSTIC STATUS CODES
  • 12.1. DIAGNOSTIC STATUS CODES
  • 12.1.1. Basic Checks
  • 12.1.2. Status Codes
  • 13. ELECTRICAL
  • 13.1. ELECTRICAL
  • 13.1.1. Electrical Wiring Diagram
  • 13.1.2. Electrical Schematic
  • 13.1.3. Voltage Checks
  • 13.1.4. Pump Driver
  • 13.1.5. Shorted or Open Field or Armature FET Test
  • 14. FOREWORD
  • 14.1. SAFETY PRECAUTIONS
  • 14.2. TABLE OF CONTENTS
  • 15. GENERAL INFORMATION AND FEATURES
  • 15.1. GENERAL INFORMATION FEATURES
  • 15.1.1. Glossary
  • 15.1.2. Serial Number Locations
  • 15.1.3. Features of the Control System
  • 15.1.4. Basics of Circuit Operation
  • 15.1.5. Display, Premium
  • 15.1.6. Premium Display Set up Modes
  • 15.1.7. Vehicle Monitoring System
  • 15.1.8. Traction Control Logic Flow Chart
  • 15.1.9. General Maintenance Instructions
  • 15.1.10. General Trouble Shooting Instructions
  • 16. PROGRAMMING
  • 16.1. PROGRAMMING
  • 16.1.1. Handset
  • 16.1.2. Operation
  • 16.1.3. Set-up Procedures
  • 16.1.4. Function Settings
  • 16.1.5. Controller Setup
  • 16.1.6. Traction Controller Settings
  • 16.1.7. Pump Controller Settings
  • 16.1.8. Memory Maps
  • 16.1.9. Accelerator Setup
  • 16.1.10. Speedometer Setup
  • 17. SCHEMATICS
  • 17.1. SCHEMATICS
  • 18. SX CONTROL CONNECTIONS AND TROUBLESHOOTING BY SYMPTOM
  • 18.1. SX CONTROL CONNECTIONS TROUBLESHOOTING BY SYMPTOM
  • 18.1.1. SX Control
  • 18.1.2. Failures that Cause Reduced or No Motor Torque
  • 18.1.3. Misoperation of Other Features
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