Mitsubishi FD100LP-180LP Forklift Trucks Workshop Manual WMFAA-SB407-210

$50.00

  • Type Of Manual: Workshop Manual
  • Manual ID: WMFAA-SB407-210
  • Number of Pages: 1000
  • Size: 38.7MB
  • Format: PDF

Product details

  • Model List:
    • FD100LP-180LP Forklift Trucks
  • 1. A Foreword
  • 1.1. A Foreword
  • 1.1.1. About the Workshop Manual
  • 1.1.2. Reading instructions
  • 1.1.3. About the documentation
  • 2. B Safety
  • 2.1. B Safety
  • 2.1.1. General safety information
  • 2.1.2. Safety instructions
  • 2.1.3. Environment
  • 3. C Preventive maintenance
  • 3.1. C Preventive maintenance
  • 4. Complete machine
  • 4.1. Complete machine
  • 5. Engine
  • 5.1. Engine
  • 5.1.1. Controls and instruments
  • 5.1.1.1. Ignition
  • 5.1.1.2. Accelerator pedal
  • 5.1.1.3. Start button
  • 5.1.2. Fuel system
  • 5.1.2.1. Fuel tank
  • 5.1.2.2. Sensor fuel level
  • 5.1.2.3. DEF tank
  • 5.1.3. Air intake and exhaust outlet
  • 5.1.3.1. Air cleaning system
  • 5.1.3.2. Exhaust system
  • 5.1.3.3. Intercooler
  • 5.1.3.4. After-treatment system
  • 5.1.3.5. Pipes and hoses
  • 5.1.4. Cooling system
  • 5.1.4.1. Radiator and expansion tank
  • 5.1.4.2. Coolant
  • 5.1.4.3. Coolant level sensor
  • 5.1.4.4. Engine heater
  • 5.1.5. Control system, engine
  • 5.1.5.1. Engine control unit
  • 5.1.6. Ignition/heating
  • 5.1.7. Start/stop
  • 5.1.7.1. Starter motor
  • 5.1.7.2. Stopping device
  • 5.1.7.3. Automatic stop of the engine a specific time after leaving the operators station
  • 5.1.7.4. Automatic stop function
  • 5.1.7.5. Automatic start and stop function
  • 5.1.7.6. Warning and engine power limitation
  • 6. Transmission
  • 6.1. Transmission
  • 6.1.1. Controls and instruments
  • 6.1.1.1. Travel direction selector and parking brake
  • 6.1.2. Torque converter/Clutch system
  • 6.1.2.1. Flex plates
  • 6.1.3. Mechanical transmission
  • 6.1.4. Lubrication system
  • 6.1.4.1. Oil cooler
  • 6.1.5. Cooling system
  • 6.1.5.1. Oil cooler
  • 6.1.5.2. Cooling fan
  • 6.1.6. Control system, transmission
  • 6.1.6.1. Transmission control unit
  • 6.1.6.2. Transmission cable harness
  • 6.1.6.3. Reversing lock
  • 6.1.6.4. Manual gear changing
  • 6.1.6.5. Automatic gearing
  • 6.1.6.6. Inching
  • 6.1.6.7. Calibration
  • 6.1.6.8. Service menus
  • 7. Driveline/Axle
  • 7.1. Driveline/Axle
  • 7.1.1. Propeller shaft
  • 7.1.2. Drive axle
  • 8. Brakes
  • 8.1. Brakes
  • 8.1.1. Controls and instruments
  • 8.1.1.1. Brake pedal
  • 8.1.1.2. Switch parking brake
  • 8.1.2. Power-assisted brake system
  • 8.1.2.1. Hydraulic oil pump
  • 8.1.2.2. Hydraulic oil filter
  • 8.1.2.3. Accumulator
  • 8.1.2.4. Brake valve
  • 8.1.2.5. Distribution block
  • 8.1.2.6. Brake pressure sensor
  • 8.1.2.7. Accumulator pressure sensor
  • 8.1.2.8. Wheel brakes
  • 8.1.2.9. Pipes and hoses
  • 8.1.2.10. Accumulator charging valve
  • 8.1.3. Parking brake system
  • 8.1.3.1. Hydraulic oil pump
  • 8.1.3.2. Hydraulic oil filter
  • 8.1.3.3. Solenoid valve parking brake
  • 8.1.3.4. Parking brake unit
  • 8.1.3.5. Pipes and hoses
  • 8.1.3.6. Sensor parking brake pressure
  • 8.1.4. Temperature control, cleaning and oil brake system
  • 9. Steering
  • 9.1. Steering
  • 9.1.1. Instruments and controls
  • 9.1.1.1. Steering wheel
  • 9.1.2. Power assisted system
  • 9.1.2.1. Hydraulic oil pump
  • 9.1.2.2. Priority valve
  • 9.1.2.3. Steering valve
  • 9.1.2.4. Steering cylinder
  • 9.1.2.5. Steering axle cradle
  • 9.1.2.6. Link arm
  • 9.1.2.7. Wheel spindle
  • 9.1.2.8. Wheel hub
  • 9.1.2.9. Pipes and hoses
  • 10. Suspension
  • 10.1. Suspension
  • 10.1.1. Suspension
  • 10.1.1.1. Steering axle cradle
  • 10.1.1.2. Steering spindle
  • 10.1.1.3. Wheel hub
  • 10.1.2. Tyres and rims
  • 10.1.2.1. Tyres
  • 10.1.2.2. Rim
  • 10.1.2.3. Nut, washer and clamp
  • 11. Load handling
  • 11.1. Load handling
  • 11.1.1. Controls and instruments
  • 11.1.1.1. Linear levers
  • 11.1.2. Lifting/lowering
  • 11.1.2.1. Hydraulic oil pump
  • 11.1.2.2. Control valve load handling
  • 11.1.2.3. Lift cylinder
  • 11.1.2.4. Accumulator damping
  • 11.1.2.5. Mast
  • 11.1.2.6. Mast wheels
  • 11.1.2.7. Chains
  • 11.1.2.8. Chain wheels and hose wheels
  • 11.1.2.9. Lifting carriage
  • 11.1.2.10. Load control valve
  • 11.1.2.11. Pipes and hoses
  • 11.1.3. Side shift
  • 11.1.3.1. Hydraulic oil pump
  • 11.1.3.2. Control valve load handling
  • 11.1.3.3. Side shift cylinder
  • 11.1.3.4. Side shift frame
  • 11.1.3.5. Lifting carriage
  • 11.1.3.6. Pipes and hoses
  • 11.1.4. Spreading (positioning)
  • 11.1.4.1. Hydraulic oil pump
  • 11.1.4.2. Control valve load handling
  • 11.1.4.3. Flow divider
  • 11.1.4.4. Spreading cylinder
  • 11.1.4.5. Lifting carriage
  • 11.1.4.6. Pipes and hoses
  • 11.1.5. Tilt
  • 11.1.5.1. Hydraulic oil pump
  • 11.1.5.2. Control valve load handling
  • 11.1.5.3. Load holding valve (over-centre valve)
  • 11.1.5.4. Tilt cylinder
  • 11.1.5.5. Mast
  • 11.1.5.6. Pipes and hoses
  • 11.1.6. Levelling
  • 11.1.6.1. Hydraulic oil pump
  • 11.1.6.2. Control valve load handling
  • 11.1.6.3. Levelling cylinder
  • 11.1.6.4. Lifting carriage
  • 11.1.6.5. Levelling fork
  • 11.1.6.6. Pipes and hoses
  • 11.1.7. Load carrier
  • 11.1.7.1. Lifting forks
  • 11.1.8. Other functions
  • 11.1.8.1. Scale
  • 12. Control system
  • 12.1. Control system
  • 12.1.1. Controls and instruments
  • 12.1.1.1. Information display
  • 12.1.2. Monitoring
  • 12.1.2.1. Overload system
  • 12.1.2.2. Bypass
  • 12.1.2.3. Speed limitation
  • 12.1.2.4. Service indicator
  • 12.1.2.5. Load sensors
  • 12.1.2.6. Scale
  • 12.1.2.7. Statistics
  • 12.1.3. Diagnostics
  • 12.1.3.1. Engine
  • 12.1.3.2. Transmission
  • 12.1.3.3. Brakes
  • 12.1.3.4. Load handling
  • 12.1.3.5. Control system
  • 12.1.3.6. Frame, body, cab and accessories
  • 12.1.3.7. Common hydraulics
  • 12.1.3.8. Common electrics
  • 12.1.3.9. Pin diagnostics
  • 12.1.4. Setup
  • 12.1.4.1. Engine
  • 12.1.4.2. Transmission
  • 12.1.4.3. Steering
  • 12.1.4.4. Load handling
  • 12.1.4.5. Control system
  • 12.1.4.6. Frame, body, cab and accessories
  • 12.1.4.7. Common hydraulics
  • 12.1.4.8. Common electrics
  • 13. Frame, body, cab and accessories
  • 13.1. Frame, body, cab and accessories
  • 13.1.1. Controls and instruments
  • 13.1.1.1. Multi-function lever
  • 13.1.2. Safety and emergency equipment
  • 13.1.2.1. Control breaker
  • 13.1.2.2. Seat belt
  • 13.1.2.3. Fire extinguishing system
  • 13.1.2.4. Alcolock
  • 13.1.2.5. Grating
  • 13.1.3. Seat
  • 13.1.3.1. Bumper
  • 13.1.3.2. Air suspension
  • 13.1.3.3. Compressor air-suspension seat
  • 13.1.3.4. Compressor air-suspension seat
  • 13.1.3.5. Arm rest
  • 13.1.3.6. Head rest
  • 13.1.3.7. Sensor, operator-in-seat
  • 13.1.4. Heating, ventilation and air conditioning
  • 13.1.4.1. Fresh air filter
  • 13.1.4.2. Defroster nozzles
  • 13.1.4.3. Cab fan
  • 13.1.4.4. Heat exchanger heat
  • 13.1.4.5. Water valve
  • 13.1.4.6. Compressor
  • 13.1.4.7. Condenser unit
  • 13.1.4.8. Receiver drier
  • 13.1.4.9. Pressure switch
  • 13.1.4.10. Expansion valve
  • 13.1.4.11. Heat exchanger, cooling
  • 13.1.4.12. Ambient temperature sensor
  • 13.1.5. Wiper/washer system
  • 13.1.5.1. Washer motor and reservoir
  • 13.1.5.2. Wiper motor front
  • 13.1.5.3. Wiper motor roof
  • 13.1.5.4. Wiper motor rear
  • 13.1.6. Lighting system
  • 13.1.6.1. Headlights
  • 13.1.6.2. Running lights
  • 13.1.6.3. Tail lights
  • 13.1.6.4. Brake light
  • 13.1.6.5. Back-up lights
  • 13.1.6.6. Direction indicators
  • 13.1.6.7. Warning lamp, Hazard
  • 13.1.6.8. Revolving beacon
  • 13.1.6.9. Working lights, mast
  • 13.1.6.10. Working lights, cab
  • 13.1.6.11. Interior lighting
  • 13.1.6.12. Working lights, wings
  • 13.1.7. Signalling system
  • 13.1.7.1. Horn
  • 13.1.7.2. Warning lamp, Hazard
  • 13.1.7.3. Revolving beacon
  • 13.1.7.4. Warning parking brake
  • 13.1.7.5. Reverse alarm
  • 13.1.7.6. Buzzer
  • 13.1.7.7. Lighting blue spot
  • 13.1.8. Entertainment and communication
  • 13.1.8.1. Audio system
  • 13.1.8.2. Voltage converter
  • 13.1.9. Glass/windows/mirrors
  • 13.1.9.1. Windscreen
  • 13.1.9.2. Side window
  • 13.1.9.3. Roof window
  • 13.1.9.4. Rear window
  • 13.1.9.5. Rear view mirror
  • 13.1.9.6. Rear view camera and load camera
  • 13.1.10. Cab structure and suspension
  • 13.1.10.1. Cab frame
  • 13.1.10.2. Door
  • 13.1.10.3. Cab substructure
  • 13.1.10.4. Cab tilting
  • 13.1.10.5. Cab tilting cylinder
  • 13.1.11. Cab interior
  • 13.1.11.1. Interior fittings, plastic
  • 13.1.11.2. Floor covering
  • 13.1.11.3. Insulation
  • 13.1.11.4. Sun visors
  • 13.1.11.5. Writing panel and deed pigeon-hole
  • 13.1.11.6. Holder for pump lever
  • 13.1.11.7. Interior parts in steel plate
  • 13.1.12. Frame
  • 13.1.13. Body structure
  • 13.1.13.1. Wings
  • 13.1.13.2. Hood engine compartment
  • 13.1.13.3. Footsteps and hand rail
  • 13.1.13.4. Counterweight
  • 13.1.13.5. Battery compartment
  • 13.1.13.6. Mud guards
  • 13.1.13.7. Tool kit
  • 13.1.13.8. Lifting lugs
  • 13.1.14. Central lubrication
  • 13.1.14.1. Pump unit
  • 13.1.14.2. Distribution block
  • 13.1.14.3. Lines
  • 13.1.14.4. Lubricant nipples
  • 13.1.14.5. Sensor, central lubrication
  • 13.1.15. Paint/coatings
  • 14. Common hydraulics
  • 14.1. Common hydraulics
  • 14.1.1. Safety valves
  • 14.1.1.1. Accumulator drain valve
  • 14.1.1.2. Pipes and hoses
  • 14.1.2. Tanks and accumulators
  • 14.1.2.1. Tank
  • 14.1.2.2. Accumulator
  • 14.1.2.3. Accumulator pressure sensor
  • 14.1.2.4. Pipes and hoses
  • 14.1.3. Pumps
  • 14.1.3.1. Gear pump with fixed displacement
  • 14.1.3.2. Pipes and hoses
  • 14.1.4. Hoses, pipes and valves
  • 14.1.4.1. Pipes and hoses
  • 14.1.4.2. Pressure reducer
  • 14.1.4.3. Main valve
  • 14.1.5. Temperature control, cleaning and hydraulic oil
  • 14.1.5.1. Tank heater
  • 14.1.5.2. Hydraulic oil cooler
  • 14.1.5.3. Sensor hydraulic oil temperature
  • 14.1.5.4. Cooling fan
  • 14.1.5.5. Thermal bypass valve
  • 14.1.5.6. Breather filter hydraulic oil tank
  • 14.1.5.7. Hydraulic oil filter
  • 14.1.5.8. Hydraulic oil
  • 14.1.5.9. Hydraulic oil pump
  • 14.1.5.10. Pipes and hoses
  • 14.1.6. Other
  • 14.1.6.1. Hydraulic cylinders
  • 15. Common electrics
  • 15.1. Common electrics
  • 15.1.1. Electric protection
  • 15.1.1.1. Battery disconnector
  • 15.1.1.2. Fuses
  • 15.1.1.3. Control breaker
  • 15.1.2. Batteries
  • 15.1.2.1. Starter battery
  • 15.1.3. Alternator
  • 15.1.3.1. Alternator
  • 15.1.4. Distribution of electricity
  • 15.1.4.1. Voltage feed
  • 15.1.4.2. Electronic box
  • 15.1.4.3. Control units
  • 15.1.4.4. Cable harness
  • 15.1.5. Communication
  • 15.1.5.1. CAN bus
  • 15.1.5.2. Redundant CAN bus
  • 15.1.5.3. CAN bus drive-train
  • 15.1.5.4. Communication with the machine
  • 15.1.5.5. Insight
  • 16. D Error codes
  • 16.1. D Error codes
  • 16.1.1. Engine
  • 16.1.2. Transmission
  • 16.1.3. Machine
  • 17. E Schematics
  • 17.1. E Schematics
  • 17.1.1. Common hydraulics
  • 17.1.2. Common electrics
  • 18. F Technical data
  • 18.1. F Technical data
  • 19. G Terminology and index
  • 19.1. G Terminology and index
  • 19.1.1. Terminology
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