Mitsubishi FD70N Chassis and Mast Service Manual 99709-7A100

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Mitsubishi FD70N Chassis and Mast Service Manual 99709-7A100

$50.00

Type Of Manual: Service Manual
Manual ID: 99709-7A100
Number of Pages: 574
Size: 55.6MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FD70N Chassis and Mast

1. FOREWORD
2. Safety
3. General Hazard Information When Servicing the Engine
4. High Pressure Fuel Lines
5. Symbols and Abbreviations
6. Units
7. TABLE OF CONTENTS
8. Chapter 1 GENERAL INFORMATION
9. Model View
10. Applicable Truck Models
11. Serial Number Locations
12. Dimensions
13. Specifications
14. Performance
15. Chapter 2 COOLING SYSTEM
16. Specifications
17. Structure
18. Removing Fan Belt
19. Preparation
20. Removal Sequence
21. Suggestions for Removal
22. Inspecting Fan Belt
23. Removing Intercooler, Oil Cooler, and Radiator
24. Preparation
25. Removal Sequence
26. Installation
27. Installing Fan Belt
28. Suggestions for Installation
29. Inspecting Radiator
30. Radiator
31. Expansion Tank
32. Radiator Rubber Mount (Rubber Cushion)
33. Pressure Cap
34. Connecting Hoses
35. Coolant
36. Intercooler
37. Oil Cooler for Transmission
38. Troubleshooting
39. Chapter 3 ELECTRICAL SYSTEM
40. Electrical Components and Wiring Outline
41. Electrical Components and Wiring Diagram of Each Component
42. Console Box
43. Outline of Console Box
44. Removing Meter Panel
45. Installing Meter Panel
46. Main Electrical Components
47. Meter Panel
48. Key Switch (Anti-Restart Switch)
49. Light Switch and Turn Signal Switch
50. Direction (FNR) Switch
51. Horn
52. Tank Unit
53. Stop Light Switch
54. Thermoswitch (T/C Oil)
55. Fuse Box
56. Relay Box
57. List of Lights
58. Battery and Maintenance
59. Battery Specific Gravity Condition and Adjustment
60. Relationship Between Electrolyte Specific Gravity and State of Charge
61. Precautions for Battery Charging
62. Meter Panel
63. Meter Panel Layout
64. Basic Display
65. Basic Operation
66. When a Warning Occurs
67. When Several Warnings Occur Simultaneously
68. Warning Symbols
69. Warning Icons
70. Optional Features
71. Hour Meter
72. Troubleshooting
73. Wire Color
74. List of Wire Color Codes
75. Troubleshooting
76. Engine Startup Problem
77. Gauge-Related Problem
78. Light Related Problems
79. Warning Device Problem
80. Battery-Related Problem
81. Chapter 4 CONTROLLER
82. Outline
83. Main Functions of Controllers
84. Meter Panel
85. VCM-6 (Vehicle Control Module)
86. ECM (Engine Control Module)
87. Input and Output Units
88. Gateway
89. GSE Connector
90. Service Tool
91. Service Tool Menus
92. Outline of Toolbox
93. Mast Interlock System
94. Function
95. Checking the Operation of Mast Interlock System of VCM-6 Controller
96. Active Test Inspection Procedure
97. Driving Interlock System
98. Controller Function
99. Checking the Operation of Driving Interlock Function
100. Active Test Inspection Procedure
101. Seat Belt Warning Icon
102. Function of Seat Belt Warning Icon
103. Checking the Operation of Seat Belt Warning Icon
104. Parking Brake Warning Alarm and Warning Icon
105. Checking the Operation of Parking Brake Warning Alarm/Warning Icon
106. Parking Brake Warning Alarm
107. Checking the Operation of Parking Brake Warning Alarm/Warning Icon With Key in OFF Position
108. Harness Codes
109. VCM-6
110. Input Unit and Output Unit (FC model)
111. Input Unit and Output Unit
112. ECM
113. Meter Panel
114. Seat Switch
115. Parking Brake Switch
116. Direction Lever Switch
117. Travel Speed Sensor
118. T/M Solenoid
119. Unload Solenoid
120. Warning Alarm
121. Warning Alarm Relay
122. Warning Alarm Circuit
123. Truck Status Display and Troubleshooting
124. Truck Status Display
125. Diagnosis Table (F Code)
126. LED Blink Pattern
127. Diagnostic Codes and Troubleshooting
128. Chapter 5 POWER TRAIN
129. Removal and Installation
130. Overhead Guard, Covers, and Air Cleaner Element
131. Removing Harness
132. Removing Driving Control Related Parts
133. Removing Pipes, Hoses, and Radiator
134. Removing Engine and Transmission Unit
135. Installation
136. Removal and Installation
137. Suggestions for Removing Engine Cover and Seat
138. Suggestions for Removing Harnesses and Cables (Between Transmission and Frame)
139. Service Data
140. Chapter 6 POWERSHIFT TRANSMISSION
141. Specifications
142. Structure
143. Torque Converter
144. Transmission
145. Power Flow
146. Control Valve
147. Main Regulator Valve
148. Hydraulic Lines Diagram of Powershift Transmission
149. Automatic Gear Shifting Mechanism
150. Torque Converter Drive Control
151. Removal and Installation
152. Removal
153. Installation
154. Disassembling Torque Converter
155. Disassembly Sequence
156. Suggestions for Disassembly
157. Inspection and Repair of Torque Converter
158. Assembling Torque Converter
159. Assembly Sequence
160. Suggestions for Assembly
161. Transmission (2nd Gear)
162. Disassembling Control Valve and External Parts
163. Disassembling Transmission Cover and Input/Counter/Output Shafts
164. Suggestions for Disassembly
165. Disassembling Stator Shaft and Oil Pump
166. Suggestions for Disassembly
167. Disassembling Input Shaft Subassembly
168. Suggestions for Disassembly
169. Disassembling Countershaft Subassembly
170. Suggestions for Disassembly
171. Inspection and Repair
172. Oil Pump
173. Stator Shaft
174. Friction Plate and Mating Plate
175. Input Shaft and Countershaft Clutch Drum
176. Input Shaft and Countershaft
177. Gears
178. Magnetic Strainer Assembly
179. Oil Seals of Transmission Cover and Torque Converter Case
180. Assembly
181. Input Shaft Subassembly (Countershaft Subassembly)
182. Suggestions for Assembly
183. Stator Shaft and Oil Pump
184. Suggestions for Assembly
185. Input Shaft, Countershaft, Output Shaft, and Transmission Cover
186. Suggestions for Assembly
187. Control Valve and External Parts
188. Disassembling Control Valve
189. Suggestions for Disassembly
190. Inspection and Repair
191. Assembly
192. Disassembling Main Regulator Valve
193. Inspecting and Correcting of Main Regulator Valve
194. Assembling Main Regulator Valve
195. Adjustment
196. Measuring Oil Pressure
197. Testing Clutch Valve
198. Measuring Stall Speed
199. Meter Start Acceleration Test
200. Testing Automatic 2-Gear Transmission Functions
201. Adjusting Inching Pedal
202. Troubleshooting
203. Service Data
204. Stall Speed
205. Pump Boss
206. Pilot Boss
207. Oil Pump
208. Stator
209. Flexible Plate
210. Clutches
211. Input Shaft, Countershaft, and Transmission Cover
212. Backlash of Gears
213. Control Valve
214. Main Regulator Valve
215. Inching Pedal Control
216. Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
217. Specifications
218. Structure
219. Removing Front Wheels
220. Preparation
221. Removal Sequence
222. Suggestions for Removal
223. Installing Front Wheels
224. Suggestions for Installation
225. Removing Front Axle and Reduction Differential Assembly
226. Preparation
227. Removal Sequence
228. Suggestions for Removal
229. Installing Front Axle and Reduction Differential Assembly
230. Suggestions for Installation
231. Disassembling and Assembling Front Axle
232. Preparation
233. Disassembly Sequence
234. Suggestions for Disassembly
235. Inspecting and Repairing Front Axle
236. Assembling Front Axle
237. Preparation
238. Assembly Sequence
239. Suggestions for Assembly
240. Disassembling Reduction Differential
241. Preparation
242. Disassembly Sequence
243. Suggestions for Disassembly
244. Inspecting and Repairing Reduction Differential
245. Assembling Reduction Differential
246. Assembly Sequence
247. Suggestions for Assembly
248. Troubleshooting
249. Service Data
250. Front Axle
251. Reduction Differential
252. Chapter 8 REAR AXLE
253. Specifications
254. Structure
255. Rear Axle
256. Power Steering Cylinder
257. Removing Rear Wheels
258. Preparation
259. Removal Sequence
260. Suggestions for Removal
261. Installing Rear Wheels
262. Suggestions for Installation
263. Removing Rear Axle
264. Preparation
265. Removal Sequence
266. Installing Rear Axle
267. Suggestions for Installation
268. Disassembling Rear Axle Assembly
269. Disassembly Sequence
270. Suggestions for Removal
271. Assembling Rear Axle
272. Assembly Sequence
273. Disassembling Power Steering Cylinder
274. Disassembly Sequence
275. Suggestions for Disassembly
276. Inspecting and Adjusting Power Steering Cylinder
277. Assembling Power Steering Cylinder
278. Assembly Sequence
279. Suggestions for Assembly
280. Adjustment
281. Measuring Minimum Turning Radius
282. Troubleshooting
283. Service Data
284. Rear Axle
285. Power Steering Cylinder
286. Chapter 9 BRAKE SYSTEM
287. Specifications
288. Structure
289. Brake System
290. Wheel Brake
291. Brake Booster
292. Master Cylinder
293. Parking Brake
294. Disassembly and Assembly
295. Disassembling Wheel Brake
296. Inspecting and Repairing Wheel Brake
297. Assembling Wheel Brake
298. Disassembling Wheel Cylinder
299. Inspecting and Repairing Wheel Cylinder
300. Assembling Wheel Cylinder
301. Disassembling Master Cylinder
302. Inspecting and Repairing Master Cylinder
303. Assembling Master Cylinder
304. Inspecting and Repairing Master Cylinder
305. Disassembling Parking Brake
306. Inspecting and Repairing Parking Brake
307. Assembling Parking Brake
308. Adjusting Parking Brake Lever
309. Inspecting and Repairing Parking Brake Lever
310. Checking Parking Brake Lever Operating force
311. Adjustment and Actuation Test
312. Wheel Brake
313. Testing Brake Booster Actuation
314. Vacuum Pump and Vacuum Pump Controller Actuation Test
315. Parking Brake
316. Troubleshooting
317. Service Data
318. Brake System
319. Master Cylinder
320. Wheel Cylinder
321. Wheel Brake
322. Parking Brake Lever
323. Parking Brake
324. Chapter 10 STEERING SYSTEM
325. Structure and Functions
326. General
327. Steering Valve
328. Steering Column
329. Disassembling and Assembling Pipes and Hoses
330. Suggestions for Disassembly and Assembly
331. Disassembling Steering Wheel and Steering Valve
332. Disassembly Sequence
333. Suggestions for Disassembly
334. Installing Steering Wheel and Steering Valve
335. Suggestions for Installation
336. Inspection After Installation
337. Removing Steering Valve
338. Installing Steering Valve
339. Disassembling Tilt Lock Lever
340. Assembling Tilt Lock Lever
341. Disassembling Steering Valve
342. Disassembly Sequence
343. Suggestions for Steering Valve Disassembly
344. Inspection After Disassembly
345. Assembling Steering Valve
346. Preparation
347. Assembly Sequence of Steering Valve
348. Suggestions for Assembly
349. Troubleshooting
350. Service Data
351. Chapter 11 HYDRAULIC SYSTEM
352. Specifications
353. Structure
354. Hydraulic Line
355. Hydraulic Tank
356. Gear Pump
357. FC (LC) Control Valve
358. Lift Cylinder
359. Tilt Cylinder
360. Flow Regulator Valve
361. Down Safety Valve
362. Hydraulic System Diagram
363. Removing Gear Pump
364. Preparation (1)
365. Removal Sequence
366. Suggestions for Removal
367. Removing Control Valve
368. Removal Sequence
369. Removing Lift Cylinders
370. Preparation (2)
371. Removal Sequence
372. Removing Tilt Cylinders
373. Preparation (3)
374. Removal Sequence
375. Disassembling Gear Pump
376. Disassembly Sequence
377. Suggestions for Disassembly
378. Inspecting and Repairing Gear Pump
379. Assembling Gear Pump
380. Assembly Sequence
381. Suggestions for Assembly
382. Disassembling Lift Cylinder
383. Disassembly Sequence
384. Suggestions for Disassembly
385. Inspecting and Repairing Lift Cylinder
386. Assembling Lift Cylinders
387. Assembly Sequence
388. Suggestions for Assembly
389. Disassembling Tilt Cylinder
390. Disassembly Sequence
391. Suggestions for Disassembly
392. Inspecting and Repairing Tilt Cylinder
393. Assembling Tilt Cylinder
394. Assembly Sequence
395. Suggestions for Assembly
396. Disassembling Flow Regulator Valve

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