Mitsubishi FD70N1 Forklift Trucks Operation and Maintenance Manual 99700-70100

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Mitsubishi FD70N1 Forklift Trucks Operation and Maintenance Manual 99700-70100

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 99700-70100
Number of Pages: 232
Size: 6.7MB
Format: PDF

Category: Mitsubishi Operation Manual PDF

Model List:
- FD70N1 Forklift Trucks

1. CHAPTER 1 SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
1.1. General
1.2. Location of Decals and Plates
1.3. Description of Danger, Warning, and Caution Decals
1.3.1. Fasten Seat Belt Decal
1.3.2. In Case of a Tipover Decal
1.3.3. Backup Alarm Decal
1.3.4. No Riders Warning Decal
1.3.5. Operation Warning Decal
1.3.6. Overhead Guard Decal
1.3.7. Pinch Point Decal
1.3.8. Radiator Cap Warning Decal
1.3.9. No Access With Engine Running Decal
1.3.10. Parking Brake Decal
1.3.11. Brake Buzzer Warning Decal
1.3.12. No One Under / On Forks and No One Between Mast and Chassis Decal
1.3.13. Load Backrest Extension Decal
1.3.14. Capacity Plate
1.3.15. Precautions for Handling E.C.U Decal
1.3.16. Operator Restraint System Decal
1.3.17. Precautions for Refilling Decal
1.3.18. No Contamination Permissible Decal
1.4. Safety Rules
1.5. Operating Precautions
1.6. Working Precautions
2. CHAPTER 2 KNOW YOUR FORKLIFT TRUCK
2.1. Serial Number and Capacity Plate
2.2. Electrical Components
2.3. Model View
2.3.1. Model View
2.3.2. MC Model
2.3.3. FC Model
2.4. Driving Switches and Controls
2.4.1. Driving Switches and Controls
2.4.2. Key Switch
2.4.3. Direction Lever (Powershift)
2.4.4. Inching Pedal
2.4.5. Turn Signal / Light Switch
2.4.6. Steering Column Tilt Lever
2.5. Meter Panel
2.5.1. Meter Panel
2.5.2. Warning Icons Glow Check
2.5.3. LCD Screen
2.5.4. Warning Icons and Indicators
2.5.5. Basic Screen Display
2.5.6. Basic Operation
2.5.7. When Diagnostic Code Is Shown on Display
2.5.8. When Several Warnings Occur Simultaneously
2.5.9. Warning Symbols
2.5.10. Warning Icons
2.5.11. Optional Functions
2.6. SCR Warning Icon
2.7. Side Panel
2.8. Integrated Presence System
2.8.1. Integrated Presence System
2.8.2. Mast Interlock System
2.8.3. Mast Interlock System Functions
2.8.4. Driving Interlock System
2.8.5. Driving Interlock System Functions
2.8.6. Neutral System
2.8.7. Neutral System Functions
2.8.8. Seat Belt Warning Icon
2.8.9. Seat Belt Warning Functions
2.8.10. Parking Brake Warning Icon and Warning Alarm
2.8.11. Parking Brake Warning Functions
2.9. Operating Control Levers (MC Model)
2.9.1. Operating Control Levers (MC Model)
2.9.2. Lift Lever
2.9.3. Tilt Lever
2.9.4. Attachment Lever
2.10. FC Control Box (FC Model)
2.10.1. FC Control Box (Type-A)
2.10.2. FC Control Box (Type-B)
2.10.3. Lift Switch
2.10.4. Tilt Switch
2.10.5. Attachment Switch A/B (Option)
2.10.6. Selector Switch Between Fourth and Fifth Attachment
2.10.7. Other Controls (Type-A)
2.10.8. Emergency Mast Stop Button
2.10.9. Forward and Backward Adjustment Stopper Knob (Type-A)
2.10.10. Up and Down Adjustment Stopper Knob (Type-A)
2.10.11. Forward and Backward Adjustment (Type-B)
2.10.12. Up and Down Adjustment (Type-B)
2.10.13. Other Controls (Option, Type-A)
2.10.14. Lowering Speed Selector Switch (Option, Type-A)
2.10.15. Mast Vertical Switch (Option, Type-A)
2.10.16. Direction Switch (Option, Type-A)
2.11. Operator Seat
2.11.1. Seat Adjustment
2.11.2. Forward and Back Adjustment
2.11.3. Adjustment of Suspension (FC Model)
2.11.4. Lumbar Support Adjustment (FC Model)
2.11.5. Pocket for the Manual
2.11.6. Operator Presence Switch and Buzzer
2.11.7. How to Tip the Seat Forward
2.12. Seat Belt
2.13. Fork Locking Pins
2.14. Replacing Forks
2.14.1. Replacing Forks (Hook Type Lift Bracket)
2.14.2. Replacing Forks (Bar Type Lift Bracket)
2.15. Drawbar Pin (Option)
2.16. Assist Grips and Foot Step
2.17. Engine Hood
2.17.1. Engine Hood
2.17.2. Hood Latch
2.18. Hydraulic Tank Oil Filler Hole
2.19. Fuel Filler Cap
2.20. Fire Extinguisher (Option)
2.21. Integrated Side Sifter (Option)
2.22. Fork Positioner (Option)
3. CHAPTER 3 HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
3.1. Know What Forklift Truck Stability Is
3.2. Center of Gravity (CG)
3.3. Stability and Center of Gravity (Top View)
3.4. Stability and Center of Gravity (Side View)
3.5. Forklift Truck Stability Base
3.6. Capacity (Weight and Load Center)
3.7. Capacity Plate
3.7.1. Capacity Plate
3.7.2. Sample
3.8. Dos and Donts to Avoid Tipover
3.9. How to Survive in a Tipover
4. CHAPTER 4 REFUELING
4.1. Fuel
4.2. DEF (Diesel Exhaust Fluid)
5. CHAPTER 5 OPERATION
5.1. New Forklift Truck Break-in
5.2. Before Starting Engine
5.3. Starting Engine
5.4. Engine Wont Start
5.5. After Starting Engine
5.6. Before Moving Forklift Truck
5.7. Forklift Truck Operation
5.8. Stopping Forklift Truck
5.9. Parking Forklift Truck (After Stopping)
6. CHAPTER 6 OPERATING TECHNIQUES
6.1. Stacking Methods
6.1.1. Stacking Different Size Loads
6.1.2. Stacking Small Identical Loads
6.1.3. Stacking Large Identical Loads
6.2. Handling Loads Safely
6.2.1. Handling Loads Safely
6.2.2. Adjusting Fork Spread
6.3. Before Operating the Forklift Truck
6.4. Blinking of the Mast Interlock Indicator Icon
6.5. Lifting the Load
6.6. Traveling With the Load
6.7. Unloading
6.8. Working on Grades
6.8.1. Normal Travel Position
6.8.2. Traveling on a Grade
6.8.3. Stopping on a Grade
6.9. Starting on a Grade (Engine Stalls on a Grade)
7. CHAPTER 7 STORING THE FORKLIFT TRUCK
7.1. End of Each Shift Storage
7.2. Long Term Storage
7.3. DEF System Storage
8. CHAPTER 8 TRANSPORTATION HINTS
8.1. Forklift Truck Loading and Shipping
8.2. Forklift Truck Lifting and Tie Down Information
9. CHAPTER 9 SPECIAL SITUATIONS
9.1. Care in Cold Weather
9.1.1. Fuel Oils and Lubrication Oils
9.1.2. Battery
9.1.3. DEF System
9.1.4. Engine Coolant
9.2. Care in Hot Weather
9.2.1. Fuel Oils and Lubrication Oils
9.2.2. Battery
9.2.3. Engine Coolant
9.2.4. DEF
9.3. Severe Dust or Lint Conditions
10. CHAPTER 10 TROUBLESHOOTING
10.1. Stalled Engine
10.2. Starting With Jumper Cables
10.3. If Lights Wont Glow
10.3.1. If Lights Wont Glow
10.3.2. How to Check Fuses and Lights
10.4. If the Engine Coolant Temperature Gauge Shows RED Zone
10.5. If Torque Converter Oil Temperature Warning Icon Glows (Powershift)
10.6. If the Forklift Truck Wont Change Direction
10.7. If the Mast and Attachments Stop Moving
10.8. If the Mast and Attachments Malfunction (FC Model)
10.9. If the Forklift Truck Begins to Lose Power
10.10. If a Tire Blew Out
10.11. Diagnostic Codes and Explanations
11. CHAPTER 11 MAINTENANCE
11.1. General
11.2. Inspection Precautions
11.3. LOCKOUT/TAGOUT
11.4. Maintenance Schedule
11.4.1. Maintenance Schedule
11.4.2. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
11.4.3. Every 50 Service Hours or Weekly, Whichever Comes First
11.4.4. One Month (30 days) or 200 Service Hours After Delivery of a New Forklift Truck, Whichever ComesFirst
11.4.5. Every 500 Service Hours or 3 Months, Whichever Comes First
11.4.6. Every 1000 Service Hours or 6 Months, Whichever Comes First
11.4.7. Every 2000 Service Hours or 1 Year, Whichever Comes First
11.4.8. Every 3000 Service Hours or 18 Months, Whichever Comes First
11.4.9. Every 10000 Service Hours or 60 Months, Whichever Comes First
11.5. Every 10 Service Hours or Daily (Prestart), Whichever Comes First
11.5.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
11.5.2. Faulty Operation Found the Day Before
11.5.3. Oil, Fuel, or Coolant Leaks
11.5.4. Brake Pedal
11.5.5. Brake Hoses, Pipes, and Joints
11.5.6. Parking Brake Lever
11.5.7. Service Brake Fluid
11.5.8. Cooling Fan
11.5.9. Engine Coolant
11.5.10. Battery
11.5.11. Battery Terminal
11.5.12. Electrical Wires
11.5.13. Horn
11.5.14. Head Light and Working Light (If Equipped)
11.5.15. Stop Lights
11.5.16. Backup Lights
11.5.17. Backup Alarm
11.5.18. Icons of Meter Panel
11.5.19. Mast Interlock System
11.5.20. Driving Interlock System
11.5.21. Parking Brake Warning Alarm and Warning Icon
11.5.22. Seat Belt Warning Icon and Alarm
11.5.23. Engine (Exhaust, Noise, and Vibration)
11.5.24. Engine Oil
11.5.25. Assist Grips
11.5.26. Overhead Guard
11.5.27. Seat Belt
11.5.28. Operator Seat
11.5.29. Rear View Mirrors (Option)
11.5.30. Fuel
11.5.31. Fuel System
11.5.32. DEF
11.5.33. DEF Tank
11.5.34. Hydraulic Oil
11.5.35. Lift Chains
11.5.36. Mast and Forks (Bar Type Lift Bracket)
11.5.37. Mast and Forks (Hook Type Lift Bracket)
11.5.38. Load Backrest Extension and Lift Bracket
11.5.39. Lift Cylinder Mounting Bolts
11.5.40. Lift and Tilt Cylinders
11.5.41. Mast Strip Sliding Surfaces
11.5.42. Lift Bracket Main Rollers and Side Rollers
11.5.43. Tilt Cylinder Socket Bolts
11.5.44. Steering Wheel and Column
11.5.45. Transmission Oil
11.5.46. Accelerator Pedal
11.5.47. Inching Pedal
11.5.48. Wheel Nuts
11.5.49. Tires and Rims
11.6. Every 50 Service Hours or Weekly, Whichever Comes First
11.6.1. Every 50 Service Hours or Weekly, Whichever Comes First
11.6.2. Fuel Hoses, Pipes, and Joints
11.6.3. DEF Filler Screen
11.6.4. Hydraulic Hoses, Pipes, and Joints
11.6.5. Lift Chains
11.6.6. Air Cleaner Element
11.7. One Month (30 Days) or 200 Service Hours After Delivery of a New Forklift Truck, Whichever Comes First
11.7.1. One Month (30 Days) or 200 Service Hours After Delivery of a New Forklift Truck, Whichever Comes First
11.7.2. Alternator Belt
11.7.3. Engine Oil and Oil Filter
11.7.4. Primary Fuel Filter
11.7.5. Secondary Fuel Filter
11.7.6. Hydraulic Tank Return Oil Filter and Wash Strainer
11.8. Every 500 Service Hours or 3 Months, Whichever Comes First
11.8.1. Every 500 Service Hours or 3 Months, Whichever Comes First
11.8.2. Engine Oil
11.8.3. Primary Fuel Filter
11.8.4. Secondary Fuel Filter
11.8.5. Fork Guide Bar
11.8.6. Mast Supports
11.8.7. Mast Strips and Roller Surfaces
11.8.8. Lift Bracket Side Rollers
11.8.9. Tilt Sockets
11.8.10. Rear Axle Center Pins
11.8.11. Tie Rod Pins
11.8.12. King Pins
11.8.13. Universal Joints
11.8.14. Differential Oil
11.9. Every 1000 Service Hours or 6 Months, Whichever Comes First
11.9.1. Every 1000 Service Hours or 6 Months, Whichever Comes First
11.9.2. Hydraulic System
11.9.3. Air Cleaner
11.9.4. Differential Oil
11.9.5. Powershift Transmission
11.10. Every 2000 Service Hours or 1 Year, Whichever Comes First
11.10.1. Every 2000 Service Hours or 1 year, Whichever Comes First
11.10.2. Service Brake Fluid
11.10.3. Vacuum Pump
11.10.4. Engine Coolant
11.10.5. Hydraulic Oil
11.11. Every 3000 Service Hours or 18 Months, Whichever Comes First
11.11.1. Every 3000 Service Hours or 18 Months, Whichever Comes First
11.11.2. DEF Filter Element
11.12. Lubrication Chart
11.13. Periodic Replacement Parts
12. CHAPTER 12 SERVICE DATA
12.1. Fuel Information
12.2. Coolant Information
12.2.1. Coolant Information
12.2.2. Coolant Water
12.2.3. Antifreeze Solution
12.3. DEF Information
12.4. Recommended Fuels and Oils
12.5. Specifications (Standard Models)
12.6. Refill Capacities
12.7. Capacities and Forklift Truck Weight (Standard Models)
13. CHAPTER 13 TO THE MITSUBISHI FORKLIFT TRUCK OWNER
13.1. The Importance of Genuine Parts
13.2. Proper Disposal of Your Forklift Truck
13.3. Instructions for Ordering Parts
13.4. Service Registration
13.5. Transfer of Ownership Report for Mitsubishi Forklift Trucks Customers

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