Mitsubishi FDC25 Forklift Service Manual
Mitsubishi FDC25 Forklift Service Manual - Image 2
Mitsubishi FDC25 Forklift Service Manual - Image 3
Mitsubishi FDC25 Forklift Service Manual - Image 4
Mitsubishi FDC25 Forklift Service Manual - Image 5

Mitsubishi FDC25 Forklift Service Manual

$50.00

  • Type Of Manual: Service Manual
  • Number of Pages: 832
  • Size: 20.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FDC25 Forklift
  • 1. HOW TO READ THIS MANUAL
  • 1.1. Introduction
  • 2. GENERAL INFORMATION
  • 2.1. External view
  • 2.2. Truck models covered
  • 2.3. Nameplate and serial number locations
  • 2.4. Dimensions
  • 2.5. Technical data
  • 3. BRAKE SYSTEM
  • 3.1. Description
  • 3.2. Disassembly and reassembly
  • 3.3. Inspection and adjustment
  • 4. COOLING SYSTEM
  • 4.1. Description
  • 4.2. Removal and installation
  • 4.3. Inspection and adjustment
  • 5. ELECTRICAL SYSTEM
  • 5.1. Description
  • 5.2. Disassembly and reassembly
  • 5.3. Care of the battery
  • 5.4. Major electrical components
  • 5.5. Lamp bulb specifications
  • 5.6. Wiring diagram
  • 6. HYDRAULIC SYSTEM
  • 6.1. Description
  • 6.2. Removal and installation
  • 6.3. Disassembly and reassembly
  • 6.4. Inspection and adjustment
  • 7. INSPECTION GUIDE
  • 7.1. Inspection guide
  • 8. MASTS AND FORKS
  • 8.1. Mast model designation
  • 8.2. Description
  • 8.3. Removal and installation
  • 8.4. Disassembly and reassembly
  • 8.5. Inspection and adjustment
  • 9. POWER TRAIN
  • 9.1. Removal and installation
  • 10. POWERSHIFT TRANSMISSION
  • 10.1. Description
  • 10.2. Removal and installation
  • 10.3. Disassembly and reassembly
  • 10.4. Inspection and adjustment
  • 11. REAR AXLE
  • 11.1. Description
  • 11.2. Removal and installation
  • 11.3. Disassembly and reassembly
  • 11.4. Inspection and adjustment
  • 12. REDUCTION DIFFERENTIAL AND FRONT AXLE
  • 12.1. Description
  • 12.2. Removal and installation
  • 12.3. Disassembly and reassembly
  • 12.4. Inspection and adjustment
  • 13. SERVICE DATA
  • 13.1. Maintenance standards
  • 13.2. Tightening torque chart
  • 13.3. Maintenance schedule
  • 13.4. Periodical replacement parts
  • 13.5. Lubrication chart
  • 13.6. Fuel and lubricant specifications
  • 13.7. Recommended brands of lubricants
  • 13.8. Refill capacities (approximate)
  • 13.9. Weight of major components
  • 13.10. Special service tools
  • 14. STEERING SYSTEM
  • 14.1. Description
  • 14.2. Removal and installation
  • 14.3. Disassembly and reassembly
  • 14.4. Inspection and adjustment
  • 15. TROUBLESHOOTING
  • 15.1. Electrical equipment
  • 15.2. Powershift transmission
  • 15.3. Reduction differential and front axle
  • 15.4. Rear axle
  • 15.5. Brake system
  • 15.6. Steering system
  • 15.7. Hydraulic system
  • 15.8. Masts and forks
  • 16. COOLING SYSTEM
  • 16.1. Description
  • 16.2. Removal
  • 16.3. Water Pump Disassembly
  • 16.4. Inspection and Repair
  • 16.5. Water Pump Reassembly
  • 16.6. Installation
  • 17. CRANKCASE AND MAJOR RUNNING PARTS
  • 17.1. Description
  • 17.2. Disassembly
  • 17.3. Inspection and Repair
  • 17.4. Reassembly
  • 18. CYLINDER HEAD AND VALVE MECHANISM
  • 18.1. Description
  • 18.2. Removal
  • 18.3. Disassembly
  • 18.4. Inspection and Repair
  • 18.5. Reassembly
  • 18.6. Installation
  • 19. CYLINDER SLEEVES, PISTONS AND CONNECTING RODS
  • 19.1. Description
  • 19.2. Removal
  • 19.3. Disassembly
  • 19.4. Inspection and Repair
  • 19.5. Reassembly
  • 19.6. Installation
  • 20. ELECTRICAL SYSTEM
  • 20.1. Description
  • 20.2. Starter
  • 20.3. Alternator
  • 20.4. Glow Plugs
  • 21. FLYWHEEL AND TIMING GEARS
  • 21.1. Description
  • 21.2. Removal
  • 21.3. Inspection and Repair
  • 21.4. Installation
  • 22. FOREWORD
  • 22.1. Foreward
  • 22.2. List of Abbreviations
  • 23. FUEL SYSTEM
  • 23.1. Description
  • 23.2. Fuel Filter
  • 23.3. Fuel Injection Pump (DPA)
  • 23.4. Fuel Injection Nozzels
  • 24. GENERAL INFORMATION
  • 24.1. Exterior Views
  • 24.2. Nomenclature and Sectional Views
  • 24.3. Major Data and Specifications
  • 24.4. Performance Curves
  • 24.5. Engine Serial Number Location
  • 24.6. Tips on Disassembly and Reassembly
  • 25. LUBRICATION SYSTEM
  • 25.1. Description
  • 25.2. Removal
  • 25.3. Disassembly
  • 25.4. Inspection and Repair
  • 25.5. Reassembly
  • 25.6. Installation
  • 26. OVERHAUL INSTRUCTIONS
  • 26.1. When to Overhaul the Engine
  • 26.2. Testing the Compression Pressure
  • 26.3. Bench Test
  • 26.4. Performance Tests
  • 27. SERVICE DATA
  • 27.1. Service Data
  • 27.2. Tightening Torque
  • 27.3. Sealant Application Data
  • 27.4. Troubleshooting Chart (1)
  • 27.5. Troubleshooting Chart (2)
  • 28. SPECIAL SERVICE TOOLS
  • 28.1. Special Service Tools
  • 29. BALE CLAMPS
  • 29.1. ATTACHMENTS, TRUCKS AND MASTS COVERED
  • 29.2. SPECIFICATIONS (1)-DIMENSIONS AND PERFORMANCE
  • 29.3. SPECIFICATIONS (2)- RATED CAPACITIES
  • 29.4. DESCRIPTION
  • 29.5. REMOVAL AND INSTALLATION
  • 29.6. DISASSEMBLY AND REASSEMBLY
  • 29.7. INSPECTION AND ADJUSTMENT
  • 29.8. TROUBLESHOOTING
  • 29.9. SERVICE DATA
  • 30. LOAD STABILIZERS
  • 30.1. SPECIFICATIONS
  • 30.2. DESCRIPTION
  • 30.3. REMOVAL AND INSTALLATION
  • 30.4. DISASSEMBLY AND REASSEMBLY
  • 30.5. INSPECTION AND ADJUSTMENT
  • 30.6. TROUBLESHOOTING
  • 30.7. SERVICE DATA
  • 31. MAST PIPINGS
  • 31.1. Description
  • 31.2. Construction
  • 31.3. Removal and installation
  • 31.4. Disassembly and reassembly
  • 31.5. Troubleshooting
  • 31.6. Service data
  • 32. ROLL CLAMPS
  • 32.1. ATTACHMENTS, TRUCKS AND MASTS COVERED
  • 32.2. SPECIFICATIONS (1)-DIMENSIONS AND PERFORMANCE
  • 32.3. SPECIFICATIONS (2) – RATED CAPACITIES
  • 32.4. DESCRIPTION
  • 32.5. REMOVAL AND INSTALLATION
  • 32.6. DISASSEMBLY AND REASSEMBLY
  • 32.7. INSPECTION AND ADJUSTMENT
  • 32.8. TROUBLESHOOTING
  • 32.9. SERVICE DATA
  • 33. ROTATING FORKS
  • 33.1. Attachments, trucks and masts covered
  • 33.2. Specifications (1) – Dimensions and performance
  • 33.3. Specifications (2) – Rated capacities
  • 33.4. Description
  • 33.5. Removal and installation
  • 33.6. Disassembly and reassembly
  • 33.7. Inspection and adjustment
  • 33.8. Troubleshooting
  • 33.9. Service data
  • 34. SIDE-SHIFTERS
  • 34.1. PNEUMATIC-TIRE MODELS
  • 34.2. Attachments, trucks and mast covered
  • 34.3. Applicable masts
  • 34.4. Specifications (1) – Dimensions and performance
  • 34.5. Specifications (2) – Rated capacities
  • 34.6. Description
  • 34.7. Removal and installation
  • 34.8. Disassembly and reassembly
  • 34.9. Inpection and adjustment
  • 34.10. Troubleshooting
  • 34.11. Service data
  • 34.12. CUSHION-TIRE MODELS
  • 34.13. Attachments, trucks and masts covered
  • 34.14. Applicable masts
  • 34.15. Specifications – Dimensions and performance
  • 34.16. Description
  • 34.17. Service data
  • 35. SPECIAL MASTS
  • 35.1. Trucks and masts covered
  • 35.2. Description
  • 35.3. Removal and installation
  • 35.4. Disassembly and reassembly
  • 35.5. Inspection and adjustment
  • 35.6. Troubleshooting
  • 35.7. Service data
  • 36. COOLING SYSTEM
  • 36.1. COOLING SYSTEM
  • 37. GENERAL INFORMATION
  • 37.1. GENERAL INFORMATION
  • 38. HYDRAULIC SYSTEM
  • 38.1. HYDRAULIC SYSTEM
  • 39. MAST AND FORKS
  • 39.1. MAST AND FORKS
  • 40. REDUCTION DIFFERENTIAL AND FRONT AXLE
  • 40.1. REDUCTION DIFFERENTIAL AND FRONT AXLE
  • 41. SERVICE DATA
  • 41.1. SERVICE DATA
  • 42. TORQUE-DRIVE TRANSMISSION
  • 42.1. TORQUE-DRIVE TRANSMISSION
  • 43. ALTERNATOR-REGULATOR-STARTER-GLOW PLUG SERVICING
  • 43.1. Description
  • 43.2. Alternator
  • 43.3. Regulator
  • 43.4. Starter
  • 43.5. Glow plugs
  • 43.6. Service data
  • 44. COOLING SYSTEM
  • 44.1. Description
  • 44.2. Removal
  • 44.3. Water pump disassembly
  • 44.4. Inspection and repair
  • 44.5. Water pump reassembly
  • 44.6. Installation
  • 45. CRANKCASE AND MAJOR RUNNING PARTS
  • 45.1. Description
  • 45.2. Disassembly
  • 45.3. Inspection and repair
  • 45.4. Reassembly
  • 46. CYLINDER HEAD AND VALVE MECHANISM
  • 46.1. Description
  • 46.2. Removal
  • 46.3. Disassembly
  • 46.4. Inspection and repair
  • 46.5. Reassembly
  • 46.6. Installation
  • 47. CYLINDER SLEEVES, PISTONS AND CONNECTING RODS
  • 47.1. Description
  • 47.2. Removal
  • 47.3. Disassembly
  • 47.4. Inspection and repair
  • 47.5. Reassembly
  • 47.6. Installation
  • 48. FLYWHEEL AND TIMING GEARS
  • 48.1. Description
  • 48.2. Removal
  • 48.3. Inspection and repair
  • 48.4. Installation
  • 49. FOREWORD
  • 49.1. Foreword
  • 49.2. Scope of The Manual
  • 49.3. List Of Abbreviations
  • 50. FUEL INJECTION PUMP-GOVERNOR SERVICING
  • 50.1. FUEL INJECTION PUMP
  • 50.2. Description
  • 50.3. Disassembly/reassembly
  • 50.4. Inspection
  • 50.5. Testing and adjustment
  • 50.6. RUV GOVERNOR FOR 4DQ5 ENGINE
  • 50.7. Description
  • 50.8. Operation
  • 50.9. Disassembly
  • 50.10. Reassembly
  • 50.11. Inspection
  • 50.12. Testing and adjustment
  • 50.13. RSV GOVERNOR FOR S4E, S6E AND S6E2 ENGINES
  • 50.14. Description
  • 50.15. Disassembly
  • 50.16. Reassembly
  • 50.17. Inspection
  • 50.18. Testing and adjustment
  • 50.19. SERVICE DATA
  • 51. FUEL SYSTEM
  • 51.1. Description
  • 51.2. Priming the fuel system
  • 51.3. Fuel feed pump
  • 51.4. Fuel filter
  • 51.5. Fuel injection pump
  • 51.6. Fuel injection nozzles
  • 52. GENERAL INFORMATION
  • 52.1. Exterior views
  • 52.2. Nomenclature and sectional views
  • 52.3. Major data and specifications
  • 52.4. Performance curves
  • 52.5. Engine serial number location
  • 52.6. Tips on disassembly and reassembly
  • 53. LUBRICATION SYSTEM
  • 53.1. Description
  • 53.2. Removal
  • 53.3. Disassembly
  • 53.4. Inspection and repair
  • 53.5. Reassembly
  • 53.6. Installation
  • 54. OVERHAUL INSTRUCTIONS
  • 54.1. When to overhaul the engine
  • 54.2. Testing the compression pressure
  • 54.3. Bench test
  • 54.4. Performance test
  • 55. SERVICE DATA
  • 55.1. Service data
  • 55.2. Tightening torque
  • 55.3. Sealant application data
  • 55.4. Troubleshooting chart (1)
  • 55.5. Troubleshooting chart (2)
  • 56. SPECIAL SERVICE TOOLS
  • 56.1. For engine proper service
  • 56.2. For fuel injection pump service
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