Mitsubishi FG15N-35NM, FD20N-35N Operation and Maintenance Manual 99710-7M110 Vol 2
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Mitsubishi FG15N-35NM, FD20N-35N Operation and Maintenance Manual 99710-7M110 Vol 2

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: 99710-7M110 Vol 2
  • Number of Pages: 130
  • Size: 10.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FG15N, FG15NM, FG18N, FG18NM, FG20CN, FG20CNM, FG20N, FG20NM, FG25N, FG25NM, FG30N, FG30NM, FG33N, FG35N, FG35NM, FD20N, FD25N, FD30N, FD33N, FD35N
  • 1. FOREWORD
  • 2. HOW TO USE THIS MANUAL
  • 2.1. Truck Models Covered in This Manual
  • 3. CHAPTER INDEX
  • 4. TABLE OF CONTENTS
  • 5. SAFETY RULES FOR LIFT TRUCK OPERATORS
  • 5.1. General
  • 5.2. Warning Decals, Location
  • 5.3. Decals for Dual Fuel Only
  • 5.4. Warning Decals, Description
  • 5.4.1. Parking Brake
  • 5.4.2. No Rider
  • 5.4.3. Backup Alarm
  • 5.4.4. For Safety Observe the Following Warnings
  • 5.4.5. Radiator Cap
  • 5.4.6. Cooling Fan
  • 5.4.7. Overhead Guard
  • 5.4.8. No One under / on Forks
  • 5.4.9. Load Backrest Extension
  • 5.4.10. Crush Points
  • 5.4.11. Capacity Plate
  • 5.4.12. Inspection / Lubrication Chart
  • 5.4.13. Tipover Warnings
  • 5.4.14. Maintenance Procedure
  • 5.4.15. LPG Fuel Cylinder Replacement
  • 5.4.16. Gasoline / LPG Changeover
  • 5.5. Safety Rules
  • 5.5.1. Authorized and trained operators only
  • 5.5.2. Dress properly for the job
  • 5.5.3. Always be alert
  • 5.5.4. No smoking while refueling
  • 5.5.5. Know all signals and traffic rules
  • 5.5.6. Unauthorized addition or modification is prohibited
  • 5.5.7. Know the lift truck and attachments
  • 5.5.8. Avoid being splashed by scalding hot coolant
  • 5.5.9. Turn OFF the key switch before servicing
  • 5.5.10. Lift truck exhaust fumes contain carbon monoxide and could kill you
  • 5.5.11. Inspect the lift truck prior to operation
  • 5.5.12. DO NOT operate an unsafe lift truck
  • 5.5.13. DO NOT remove the overhead guard
  • 5.5.14. DO NOT operate the lift truck under the influence of drugs or alcohol
  • 5.5.15. Keep the operators compartment clean
  • 5.5.16. LP-Gases are flammable.
  • 5.5.17. The back-up alarm must activate when traveling in reverse
  • 5.5.18. Operate only in approved areas
  • 5.5.19. Sit in the operators seat when starting the engine
  • 5.5.20. DO NOT operate a damaged or defective lift truck
  • 5.5.21. Face the lift truck when mounting and dismounting
  • 5.5.22. Adjust the operators seat before operating the lift truck
  • 5.5.23. Always check overhead clearance
  • 5.5.24. Use lights in dark, dim areas
  • 5.5.25. When operating the lift truck, BE SURE to fasten the seat belt
  • 5.5.26. Stay within the confines of the lift truck
  • 5.5.27. Always be aware of floor capacity
  • 5.5.28. Avoid off-center loading
  • 5.5.29. Stay under the overhead guard
  • 5.5.30. Check fork locking pins for engagement
  • 5.5.31. Be careful of forks that extend beyond the load
  • 5.5.32. Check work places for high risk
  • 5.5.33. Slow down for wet and slippery surfaces
  • 5.5.34. When handling ECM, VCM, DCM and OCM
  • 5.6. Operating Precautions
  • 5.6.1. DO NOT allow any riders
  • 5.6.2. Position levers correctly for starting
  • 5.6.3. DO NOT pass another lift truck
  • 5.6.4. DO NOT indulge in stunt driving or horseplay
  • 5.6.5. Take care when turning with a load
  • 5.6.6. Obey all traffic regulations and warning signs, including authorized plant speed limits
  • 5.6.7. Always look in the direction of travel
  • 5.6.8. Travel in REVERSE if forward visibility is blocked
  • 5.6.9. Travel safely on grades with a loaded lift truck
  • 5.6.10. Travel safely on grades with an empty lift truck
  • 5.6.11. Be particularly careful when driving up or down a steep slope
  • 5.6.12. Starting the lift truck on an upgrade carefully
  • 5.6.13. Be careful of drive end swing when turning while operating with load end leading
  • 5.6.14. DO NOT operate the lift truck under windy conditions
  • 5.7. Working Precautions
  • 5.7.1. Keep out
  • 5.7.2. A helper must NOT be near the lift truck
  • 5.7.3. Be careful of changes in capacity
  • 5.7.4. Watch out for pedestrians at all times
  • 5.7.5. Use the proper attachment
  • 5.7.6. DO NOT speed when approaching loads
  • 5.7.7. Ensure the load isnt too high
  • 5.7.8. DO NOT move when someones next to the lift truck
  • 5.7.9. Handle only stable and safely arranged loads
  • 5.7.10. Stay clear of pinch points
  • 5.7.11. DO NOT allow unloading from raised loads
  • 5.7.12. Inspect a trailer before entering
  • 5.7.13. DO NOT use damaged pallets
  • 5.7.14. DO NOT abuse forks
  • 5.7.15. DO NOT use lift truck improperly
  • 5.7.16. Operate the direction lever smoothly
  • 5.7.17. Always stay within the capacity
  • 5.7.18. Park in authorized areas only
  • 5.7.19. Watch out for personnel
  • 5.7.20. DO NOT lift personnel except on a securely attached, specially designed work platform
  • 5.7.21. Park disabled lift truck safely
  • 5.8. LP-Gas
  • 6. KNOW YOUR LIFT TRUCK
  • 6.1. Serial Number and Capacity Plate
  • 6.2. Electrical Components
  • 6.3. Model View
  • 6.3.1. MC Model
  • 6.3.2. FC Model
  • 6.4. Driving Switches and Controls
  • 6.4.1. Key Switch
  • 6.4.2. Direction Lever (Powershift)
  • 6.4.3. Inching Pedal (Powershift)
  • 6.4.4. Turn Signal / Light Switch
  • 6.4.5. Steering Tilt Lever
  • 6.5. Instrument Panel
  • 6.5.1. LCD Screen
  • 6.5.2. Warning Lamps and Indicators
  • 6.5.3. Basic Screen Display
  • 6.5.4. Basic Operation
  • 6.5.5. When an Error Occurs
  • 6.5.6. Optional Functions
  • 6.5.7. Optional Functions for Use With Wet Disc Brake
  • 6.6. Integrated Presence System
  • 6.6.1. Mast Interlock System (MC Model)
  • 6.6.2. Mast Interlock System (FC Model)
  • 6.6.3. Mast Interlock System Functions
  • 6.6.4. Driving Interlock System
  • 6.6.5. Driving Interlock System Functions
  • 6.6.6. Neutral System
  • 6.6.7. Neutral System Functions
  • 6.6.8. Seat Belt Warning Lamp
  • 6.6.9. Seat Belt Warning Functions
  • 6.6.10. Parking Brake Warning Buzzer and Lamp
  • 6.6.11. Parking Brake Warning Functions
  • 6.7. Parking Brake Dragging Warning
  • 6.8. Operating Switches and Controls (MC Model)
  • 6.8.1. Lift Lever
  • 6.8.2. Tilt Lever
  • 6.8.3. Attachment Lever
  • 6.9. Operating Switches and Controls (FC Model)
  • 6.9.1. Lift Lever
  • 6.9.2. Tilt Lever
  • 6.9.3. Attachment Lever A/B (Optional)
  • 6.9.4. Selector Switch Between Forth and Fifth Attachment
  • 6.9.5. Other Controls (Standard)
  • 6.9.6. Emergency Stop Button
  • 6.9.7. Forward and Back Adjustment Stopper Knob
  • 6.9.8. Up and Down Adjustment Stopper Knob
  • 6.9.9. Other Controls (Optional)
  • 6.9.10. Lowering Speed Selector Switch (Optional)
  • 6.9.11. Mast Vertical Switch (Optional)
  • 6.9.12. Direction Switch (Optional)
  • 6.10. Operators Seat
  • 6.10.1. Seat Adjustment
  • 6.10.2. Forward and Back Adjustment
  • 6.10.3. Adjustment of Suspension (FC Model)
  • 6.10.4. Lumbar Support Adjustment (FC Model)
  • 6.10.5. Pocket for the Manual
  • 6.10.6. Operator Presence Switch and Buzzer
  • 6.10.7. How to Tip the Seat Forward
  • 6.11. Seat Belt
  • 6.12. Fork Locking Pins
  • 6.13. Changing Forks
  • 6.14. Drawbar Pin
  • 6.15. Assist Grip
  • 6.16. Engine Hood
  • 6.16.1. Hood Latch
  • 6.17. Hydraulic Tank Oil Level / Filler Hole
  • 6.18. Fuel Filler
  • 6.19. Brake Tank Oil Level / Air Breather
  • 7. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE
  • 7.1. Know What Lift Truck Stability Is
  • 7.2. Center of Gravity (CG)
  • 7.3. Stability and Center of Gravity (Top View)
  • 7.4. Stability and Center of Gravity (Side View)
  • 7.5. Lift Truck Stability Base
  • 7.6. Capacity (Weight and Load Center)
  • 7.7. Capacity Plate
  • 7.7.1. For Example
  • 7.8. Dos and Donts to Avoid Tipover
  • 7.8.1. Fasten the seat belt
  • 7.8.2. DO NOT jump off your lift truck if it starts to tip over
  • 7.8.3. DO watch Tail swing
  • 7.8.4. DO check surface strengths
  • 7.8.5. DO avoid fast starts, turns and sudden stops
  • 7.8.6. DO NOT elevate forward tilted loads
  • 7.8.7. Travel at a reduced speed on rough surfaces
  • 7.8.8. DO avoid slippery surfaces
  • 7.8.9. Only stable or safely arranged loads must be handled
  • 7.8.10. DO NOT travel with forks higher than 15 to 20 cm (6 to 8 in.) above the ground
  • 7.8.11. DO NOT make fast or sharp turns with a loaded or unloaded lift truck
  • 7.8.12. DO NOT turn sharply, even with an empty raised mast, to avoid a tipover
  • 7.8.13. DO wear a hard hat
  • 7.8.14. Be aware of the stability of an empty lift truck
  • 7.9. How to Survive in a Tipover
  • 8. REFUELING
  • 8.1. Gasoline and Diesel Engine Equipped
  • 8.2. LP-Gas Engine Equipped
  • 8.2.1. For Standard LP-Gas Tank
  • 9. OPERATION
  • 9.1. New Lift Truck Break-in
  • 9.2. Before Starting Engine
  • 9.2.1. FC model
  • 9.2.2. MC model
  • 9.2.3. Gasoline / LP-Gas Dual Fuel Type
  • 9.2.4. FC Model
  • 9.2.5. Seat Adjustment
  • 9.3. Starting Gasoline Engine
  • 9.3.1. If the engine wont start
  • 9.4. Starting LP-Gas Engine
  • 9.5. Starting Diesel Engine
  • 9.5.1. If the engine wont start
  • 9.6. Engine Wont Start
  • 9.6.1. When Engine Is Flooded
  • 9.6.2. When Engine Is Started After Long Recess
  • 9.7. After Starting Engine
  • 9.8. Before Moving Lift Truck
  • 9.9. Lift Truck Operation
  • 9.9.1. Changing Speed
  • 9.9.2. Changing Direction
  • 9.9.3. Operating Techniques
  • 9.9.4. Steering (Turning)
  • 9.9.5. Inching
  • 9.10. Stopping Lift Truck
  • 9.11. Parking Lift Truck (After Stopping)
  • 9.12. Leaving Lift Truck (FC Model)
  • 9.12.1. For Use With Wet Disc Brake Option
  • 10. OPERATING TECHNIQUES
  • 10.1. Stacking Methods
  • 10.1.1. Stacking Different Loads in Size
  • 10.1.2. Stacking Small Identical Loads
  • 10.1.3. Stacking Large Identical Loads
  • 10.2. Handling Loads Safely
  • 10.2.1. Handle ONLY stable loads to prevent the load from falling
  • 10.3. Correct Operating Steps
  • 10.4. Incorrect Operating Steps
  • 10.4.1. Example 1
  • 10.5. Inching Into and Lifting the Load
  • 10.6. Traveling With the Load
  • 10.7. Unloading
  • 10.8. Working on Grades
  • 10.8.1. Normal Travel position
  • 10.8.2. Traveling on a Grade
  • 10.8.3. Stopping on a Grade
  • 10.8.4. Starting on a Grade (Engine Stalls on a Grade)
  • 11. STORING THE LIFT TRUCK
  • 11.1. End of Each Shift Storage
  • 11.2. Long Term Storage
  • 11.2.1. Fuel System
  • 11.2.2. Hydraulic System
  • 11.2.3. Engine Cooling System
  • 11.2.4. Engine Cylinders
  • 11.2.5. Battery
  • 11.2.6. Controller
  • 11.2.7. Other
  • 12. TRANSPORTATION HINTS
  • 12.1. Lift Truck Loading and Shipping
  • 12.2. Lift Truck Lifting and Tiedown Information
  • 13. SPECIAL SITUATIONS
  • 13.1. Care in Cold Weather
  • 13.1.1. Fuel Oils and Lubrication Oils
  • 13.1.2. Battery
  • 13.1.3. Engine Coolant
  • 13.2. Care in Hot Weather
  • 13.2.1. Fuel Oils and Lubrication Oils
  • 13.2.2. Battery
  • 13.2.3. Engine Coolant
  • 13.3. Severe Dust or Lint Conditions
  • 14. TROUBLESHOOTING
  • 14.1. Stalled Engine
  • 14.2. Starting With Jumper Cables
  • 14.3. If Lamps Wont Glow
  • 14.3.1. How to Check Fuses and Lamps
  • 14.4. If the Water Temperature Gauge Shows Red Zone
  • 14.5. If Torque Converter Oil Temperature Warning Lamp Glows (Powershift)
  • 14.6. Trouble With the LP-Gas Equipment
  • 14.7. If the Lift Truck Wont Change Direction
  • 14.8. If the Lift Truck Wont Move
  • 14.9. If the Mast and Attachments Stop Moving
  • 14.10. If the Mast and Attachments Malfunction (FC Model)
  • 14.11. If a Tire Blew Out
  • 14.11.1. If a Tire Blew Out During Traveling or Operation
  • 14.12. Changing Tires
  • 14.12.1. Before Changing a Tire
  • 14.12.2. To Remove Wheel
  • 14.12.3. To Raise Front Wheel
  • 14.12.4. To Raise Rear Wheel
  • 14.12.5. To Install Wheel
  • 14.12.6. To Add Air to Tires
  • 14.12.7. Dual Tire (Optional)
  • 14.13. Error Codes and Explanations
  • 15. MAINTENANCE
  • 15.1. General
  • 15.2. Inspection Precautions
  • 15.3. Maintenance Schedule
  • 15.3.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
  • 15.3.2. Every 50 Service Hours or Weekly, Whichever Comes First
  • 15.3.3. One Month (30 days) or 200 Service Hours After Delivery of a New Truck, Whichever Comes First
  • 15.3.4. Every 200 Service Hours or Monthly, Whichever Comes First
  • 15.3.5. Every 500 Service Hours or 3 Months, Whichever Comes First
  • 15.3.6. Every 1000 Service Hours or 6 Months, Whichever Comes First
  • 15.3.7. Every 2000 Service Hours or 1 year, Whichever Comes First
  • 15.4. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
  • 15.4.1. Faulty Operation Found the Day Before
  • 15.4.2. Oil, Fuel or Coolant Leaks
  • 15.4.3. Head Lamp and Working Lamp (if equipped)
  • 15.4.4. Load Backrest Extension
  • 15.4.5. Tilt Cylinder Socket Bolts
  • 15.4.6. Overhead Guard
  • 15.4.7. Assist Grip
  • 15.4.8. Accelerator Pedal
  • 15.4.9. Brake Pedal
  • 15.4.10. Inching Pedal
  • 15.4.11. Parking Brake Lever
  • 15.4.12. Parking Brake System
  • 15.4.13. Seat Belt
  • 15.4.14. Operators Seat
  • 15.4.15. Steering Wheel and Column
  • 15.4.16. Stop Lamps
  • 15.4.17. Lamps of Instrument Panel
  • 15.4.18. Lift Chains
  • 15.4.19. Engine (Exhaust, Noise and Vibration)
  • 15.4.20. Mast Strip Sliding Surfaces
  • 15.4.21. Back-up Lamps (If Equipped)
  • 15.4.22. Engine Oil
  • 15.4.23. Engine Coolant
  • 15.4.24. Hydraulic Oil
  • 15.4.25. Powershift Transmission
  • 15.4.26. Service Brakes
  • 15.4.27. Brake Oil
  • 15.4.28. Wheel Nuts
  • 15.4.29. Tires and Rims
  • 15.4.30. Mast and Forks
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