Mitsubishi FG20S-30S, FD20HS-30HS Operation and Maintenance Manual OMFEG-CF54E-230
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Mitsubishi FG20S-30S, FD20HS-30HS Operation and Maintenance Manual OMFEG-CF54E-230

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: OMFEG-CF54E-230
  • Number of Pages: 198
  • Size: 26.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FG20S, FG25S, FG30S, FD20HS, FD25HS, FD30HS
  • 1. OMFEG-CF54E-230_Front
  • 2. OMFEG-CF54E-230
  • 2.1. FOREWORD
  • 2.1.1. How to Use This Manual
  • 2.1.1.1. Truck Models Covered in This Manual
  • 2.1.2. LOCKOUT/TAGOUT
  • 2.2. SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
  • 2.2.1. General
  • 2.2.2. Warning Decals, Location
  • 2.2.3. Warning Decals, Description
  • 2.2.3.1. Survive in a Tipover Decal
  • 2.2.3.2. Tipover Warnings
  • 2.2.3.3. Operation Warning Decal
  • 2.2.3.4. Hoist Point Decal (Mast)
  • 2.2.3.5. Hoist Point Decal (Counterweight)
  • 2.2.3.6. With Overhead Guard Decal / Load Backrest Extension
  • 2.2.3.7. Fuel changeover instructions Decal
  • 2.2.3.8. Parking Brake Adjustment Decal (Except for Australia)
  • 2.2.3.9. Parking Brake Adjustment Decal (for Australia)
  • 2.2.3.10. Cooling Fan
  • 2.2.3.11. Radiator Cap
  • 2.2.3.12. No One under / on Forks / Pinch Points
  • 2.2.3.13. Crush and Pinch Points
  • 2.2.3.14. Capacity Plate
  • 2.2.3.15. No Riders Warning Decal
  • 2.2.3.16. Engine Coolant Decal
  • 2.2.3.17. Deflate Air Before Loosening Nut Decal
  • 2.2.3.18. No Contamination Permissible Decal
  • 2.2.4. Safety Rules
  • 2.2.5. Operating Precautions
  • 2.2.6. Working Precautions
  • 2.3. KNOW YOUR FORKLIFT TRUCK
  • 2.3.1. Serial Number and Capacity Plate
  • 2.3.2. Model View
  • 2.3.2.1. MC Model
  • 2.3.3. Driving Switches and Controls
  • 2.3.3.1. Direction Lever
  • 2.3.3.2. Turn Signal / Light Switch
  • 2.3.3.3. Key Switch
  • 2.3.3.4. Steering Column Tilt Lever
  • 2.3.3.5. Inching Pedal
  • 2.3.4. Meter Panel
  • 2.3.4.1. Warning and Indicator Icons
  • 2.3.4.2. Warning Icons and Indicators
  • 2.3.4.3. Basic Screen Display
  • 2.3.5. Operating Controls
  • 2.3.5.1. Lift Lever
  • 2.3.5.2. Tilt Lever
  • 2.3.6. Travel and Load Handling Interlock System (for Australia)
  • 2.3.6.1. Interlock operation
  • 2.3.6.2. Releasing interlocks
  • 2.3.7. Seat Belt Interlock (for Australia)
  • 2.3.7.1. Seat belt interlock operation
  • 2.3.7.2. Releasing the seat belt interlock
  • 2.3.8. Operator Seat (for Australia)
  • 2.3.8.1. Seat Adjustment
  • 2.3.8.2. Forward and Back Adjustment
  • 2.3.8.3. Adjustment of Suspension
  • 2.3.8.4. Reclining Angle Adjustment
  • 2.3.8.5. Pocket for the Manual
  • 2.3.8.6. Magazine Box
  • 2.3.8.7. Operator Presence Switch and Buzzer
  • 2.3.9. Seat Belt (for Australia)
  • 2.3.10. Operator Seat (Except for Australia)
  • 2.3.10.1. Seat Adjustment
  • 2.3.10.2. Forward and Back Adjustment
  • 2.3.10.3. Reclining Angle Adjustment
  • 2.3.10.4. Pocket for the Manual
  • 2.3.11. Seat Belt (Except for Australia)
  • 2.3.12. Engine Hood
  • 2.3.12.1. Hood Latch
  • 2.3.13. Drawbar Pin (Option)
  • 2.4. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE
  • 2.4.1. Know What Forklift Truck Stability Is
  • 2.4.2. Center of Gravity (CG)
  • 2.4.3. Stability and Center of Gravity
  • 2.4.4. Forklift Truck Stability Base
  • 2.4.5. Capacity (Weight and Load Center)
  • 2.4.6. Capacity Plate
  • 2.4.6.1. For Example
  • 2.4.7. Dos and Donts to Avoid Tipover
  • 2.4.8. How to Survive in a Tipover
  • 2.5. REFUELING
  • 2.5.1. Gasoline and Diesel Engine Equipped
  • 2.5.2. LPG Equipped
  • 2.5.2.1. For Standard LPG Tank
  • 2.6. OPERATION
  • 2.6.1. New Forklift Truck Break-in
  • 2.6.2. Before Starting Engine
  • 2.6.2.1. Assist Grip
  • 2.6.2.2. Starting Engine
  • 2.6.2.3. Gasoline / LPG Dual Fuel Type
  • 2.6.2.4. Instruction for Changeover of Fuel Between LPG and Gasoline
  • 2.6.3. Starting Engine
  • 2.6.3.1. Gasoline Engine Model
  • 2.6.3.2. LPG Engine Model
  • 2.6.3.3. Diesel Engine Model
  • 2.6.4. Engine Wont Start
  • 2.6.4.1. When Engine Is Flooded
  • 2.6.4.2. When Engine Is Started after Long Idle Period
  • 2.6.5. After Starting Engine
  • 2.6.6. Before Moving Forklift Truck
  • 2.6.7. Forklift Truck Operation
  • 2.6.7.1. Changing Speed
  • 2.6.7.2. Changing Direction
  • 2.6.7.3. Operating Techniques
  • 2.6.7.4. Steering (Turning)
  • 2.6.7.5. Inching
  • 2.6.8. Stopping Forklift Truck
  • 2.6.9. Parking Forklift Truck (After Stopping)
  • 2.7. OPERATING TECHNIQUES
  • 2.7.1. Stacking Methods
  • 2.7.1.1. Stacking Different Loads in Size
  • 2.7.1.2. Stacking Small Identical Loads
  • 2.7.1.3. Stacking Large Identical Loads
  • 2.7.2. Handling Loads Safely
  • 2.7.2.1. Fork Spread Adjustment
  • 2.7.3. Inching Into and Lifting the Load
  • 2.7.4. Traveling with the Load
  • 2.7.5. Unloading
  • 2.7.6. Working on Grades
  • 2.7.6.1. Normal Travel Position
  • 2.7.6.2. Traveling on a Grade
  • 2.7.6.3. Stopping on a Grade
  • 2.7.6.4. Starting on a Grade (Engine Stalls on a Grade)
  • 2.8. STORING THE FORKLIFT TRUCK
  • 2.8.1. End of Each Shift Storage
  • 2.8.2. Long Term Storage
  • 2.8.2.1. Storage within 3 Months
  • 2.8.2.2. Storage Exceeding 3 Months
  • 2.9. TRANSPORTATION HINTS
  • 2.9.1. Forklift Truck Loading and Shipping
  • 2.9.2. Lifting Your Forklift Truck
  • 2.9.3. Lifting Position
  • 2.10. SPECIAL SITUATIONS
  • 2.10.1. Care in Cold Weather
  • 2.10.1.1. Fuel Oils and Lubrication Oils
  • 2.10.1.2. Battery
  • 2.10.1.3. Engine Coolant
  • 2.10.2. Care in Hot Weather
  • 2.10.2.1. Fuel Oils and Lubrication Oils
  • 2.10.2.2. Battery
  • 2.10.2.3. Engine Coolant
  • 2.10.3. Severe Dust or Lint Conditions
  • 2.10.3.1. Air Cleaner Element
  • 2.10.3.2. Engine Oil and Engine Oil Filter
  • 2.10.3.3. Hydraulic Oil
  • 2.10.3.4. Hydraulic Tank Return Filter
  • 2.11. TROUBLESHOOTING
  • 2.11.1. If a Tire Blows Out
  • 2.11.1.1. If a Tire Blows out During Traveling or Operation
  • 2.11.2. Replacing Tires
  • 2.11.2.1. Before Replacing Tires
  • 2.11.2.2. To Remove Wheel
  • 2.11.2.3. To Raise Front Wheel
  • 2.11.2.4. To Raise Rear Wheel
  • 2.11.2.5. To Install Wheel
  • 2.11.2.6. To Add Air to Tires
  • 2.11.3. Stalled Engine
  • 2.11.3.1. Before Starting the Engine Again
  • 2.11.4. If the Water temperature warning icon glows
  • 2.11.5. Trouble with the LPG Equipment
  • 2.11.6. Starting with Jumper Cables
  • 2.11.7. If Lights Wont Glow
  • 2.11.7.1. How to Check Fuses and Lights
  • 2.11.8. If the Forklift Truck Wont Change Directions
  • 2.11.9. If the Mast Stops Moving
  • 2.12. MAINTENANCE
  • 2.12.1. General
  • 2.12.2. Inspection Precautions
  • 2.12.3. Maintenance Schedule
  • 2.12.3.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
  • 2.12.3.2. Every 50 Service Hours or Weekly, Whichever Comes First
  • 2.12.3.3. One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
  • 2.12.3.4. Every 500 Service Hours or 3 Months, Whichever Comes First
  • 2.12.3.5. Every 1000 Service Hours or 6 Months, Whichever Comes First
  • 2.12.3.6. Every 2000 Service Hours or 1 year, Whichever Comes First
  • 2.12.4. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
  • 2.12.4.1. Faulty Operation Found the Day Before
  • 2.12.4.2. Oil, Fuel or Coolant Leaks
  • 2.12.4.3. Fuel Cap
  • 2.12.4.4. Tires and Rims
  • 2.12.4.5. Wheel Nuts
  • 2.12.4.6. Tire Pressure
  • 2.12.4.7. Lights and Lens
  • 2.12.4.8. Assist Grip
  • 2.12.4.9. Overhead Guard
  • 2.12.4.10. Mast and Forks
  • 2.12.4.11. Load Backrest Extension
  • 2.12.4.12. Lift Chains
  • 2.12.4.13. Mast and Lift Bracket
  • 2.12.4.14. Lift Cylinder Mounting Bolts
  • 2.12.4.15. Tilt Cylinder Socket Bolts
  • 2.12.4.16. Lift and Tilt Cylinder
  • 2.12.4.17. Battery
  • 2.12.4.18. Engine Coolant
  • 2.12.4.19. Engine Oil
  • 2.12.4.20. Engine Cooling Fan
  • 2.12.4.21. Transmission
  • 2.12.4.22. Electrical Wires
  • 2.12.4.23. Hydraulic Oil
  • 2.12.4.24. Operator Seat
  • 2.12.4.25. Steering Column
  • 2.12.4.26. Steering Wheel
  • 2.12.4.27. Service Brakes
  • 2.12.4.28. Parking Brake Lever (Except for Australia)
  • 2.12.4.29. Parking Brake Lever (for Australia)
  • 2.12.4.30. Brake Pedal
  • 2.12.4.31. Inching Pedal
  • 2.12.4.32. Accelerator Pedal
  • 2.12.4.33. Seat Belt
  • 2.12.4.34. Head Light and Working Light
  • 2.12.4.35. Turn Signal Light
  • 2.12.4.36. Stop Lights (Option)
  • 2.12.4.37. Backup Lights (Option)
  • 2.12.4.38. Icons of Meter Panel
  • 2.12.4.39. Meter Panel
  • 2.12.4.40. Engine (Exhaust, Noise, and Vibration)
  • 2.12.4.41. Mast Strip Sliding Surfaces
  • 2.12.4.42. Brake Pedal
  • 2.12.4.43. Parking Brake Warning Buzzer (for Australia)
  • 2.12.4.44. Steering Wheel
  • 2.12.4.45. After the Daily (Pre-Start) Inspection
  • 2.12.5. Every 50 Service Hours or Weekly, Whichever Comes First
  • 2.12.5.1. Brake Hoses, Pipes, and Joints
  • 2.12.5.2. Fan Alternator Drive Belt
  • 2.12.5.3. Hydraulic Hoses, Pipes, and Joints
  • 2.12.5.4. Air Cleaner Element
  • 2.12.6. One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
  • 2.12.6.1. Radiator Filler Cap
  • 2.12.6.2. Radiator Rubber Hose
  • 2.12.6.3. Alternator
  • 2.12.6.4. Starter
  • 2.12.6.5. Cylinder Head Bolt Manifold Nut
  • 2.12.6.6. Electrical Wires
  • 2.12.6.7. Intake Exhaust Valve
  • 2.12.6.8. Engine Oil
  • 2.12.6.9. Bolts and Nuts (Frame Chassis)
  • 2.12.6.10. Fuel Filter (Diesel Model)
  • 2.12.6.11. Fuel Filter (Gasoline Model)
  • 2.12.6.12. Hydraulic Tank Return Oil Filter
  • 2.12.6.13. Mast Support
  • 2.12.6.14. Tilt Socket Pins
  • 2.12.6.15. King Pins
  • 2.12.6.16. Tie Rod Pins
  • 2.12.7. Every 500 Service Hours or 3 Months, Whichever Comes First
  • 2.12.7.1. Radiator Fin
  • 2.12.7.2. Battery
  • 2.12.7.3. Engine Idle Speed (for G/L dual engine)
  • 2.12.7.4. Engine Oil
  • 2.12.7.5. Bolts, Nuts (Frame Chassis)
  • 2.12.7.6. Tar in Vaporizer
  • 2.12.7.7. Fuel Filter (LPG Model)
  • 2.12.7.8. Spark Plug
  • 2.12.7.9. Lift Chains
  • 2.12.7.10. Mast Support
  • 2.12.7.11. Tilt Socket Pins
  • 2.12.7.12. Mounting Bush of Rear Axle
  • 2.12.7.13. King Pins
  • 2.12.7.14. Tie Rod Pins
  • 2.12.7.15. Differential
  • 2.12.8. Every 1000 Service Hours or 6 Months, Whichever Comes First
  • 2.12.8.1. Alternator
  • 2.12.8.2. Starter
  • 2.12.8.3. Cylinder Head Bolt Manifold Nut
  • 2.12.8.4. Fuel Filter (Diesel Model)
  • 2.12.8.5. Fuel Filter (Gasoline Model)
  • 2.12.8.6. Hydraulic System
  • 2.12.8.7. Air Cleaner Element
  • 2.12.8.8. Powershift Transmission
  • 2.12.8.9. Differential
  • 2.12.9. Every 2000 Service Hours or 1 Year, Whichever Comes First
  • 2.12.9.1. Service Brake Fluid
  • 2.12.9.2. Engine Coolant
  • 2.12.9.3. Fuel Filter (LPG Model)
  • 2.12.9.4. Hydraulic Oil
  • 2.12.9.5. Parts to Be Changed Periodically
  • 2.13. SERVICE DATA
  • 2.13.1. Fuel Information
  • 2.13.1.1. Gasoline (Gas) Specification
  • 2.13.1.2. Diesel Fuel Specifications
  • 2.13.1.3. Liquefied Petroleum (LPG Model)
  • 2.13.2. Coolant Information
  • 2.13.2.1. Coolant Water
  • 2.13.2.2. Antifreeze Solution
  • 2.13.3. Recommended Fuels and Oils
  • 2.13.4. Specifications (Standard Models)
  • 2.13.5. Refill Capacities
  • 2.13.6. Capacities and Forklift Truck Weight (Standard Models)
  • 2.14. TO THE MITSUBISHI FORKLIFT TRUCK OWNER
  • 2.14.1. The Importance of Genuine Parts
  • 2.14.2. Instructions for Ordering Parts
  • 2.14.3. Service Registration
  • 3. OMFEG-CF54E-230_Back
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