Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110
Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110 - Image 2
Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110 - Image 3
Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110 - Image 4
Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110 - Image 5

Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 99719-7C110
  • Number of Pages: 576
  • Size: 10.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FGC15N, FGC18N, FGC20CN, FGC20N, FGC20N-HO, FGC25N, FGC25N-HO, FGC28N, FGC30N, FGC33N
  • 1. GENERAL INFORMATION
  • 1.1. GENERAL INFORMATION
  • 1.1.1. Model View
  • 1.1.2. Truck Models Covered
  • 1.1.3. Serial Number Locations
  • 1.1.4. Dimensions
  • 1.1.5. Technical Data
  • 2. BRAKE SYSTEM
  • 2.1. BRAKE SYSTEM
  • 2.1.1. Structure
  • 2.1.2. Disassembly and Reassembly
  • 2.1.3. Inspection and Adjustment
  • 2.1.4. Troubleshooting
  • 2.1.5. Service Data
  • 3. CONTROLERS
  • 3.1. CONTROLLERS
  • 3.1.1. Outline
  • 3.1.2. Main Functions
  • 3.1.3. Service Tool Functions
  • 3.1.4. Locations of Sensors and Switches
  • 4. COOLING SYSTEM
  • 4.1. COOLING SYSTEM
  • 4.1.1. Specification
  • 4.1.2. Structure
  • 4.1.3. Removal and Installation
  • 4.1.4. Inspection and Adjustment
  • 4.1.4.1. Unit Layout
  • 4.1.4.2. Inspection and Adjustment
  • 5. ELECTRICAL SYSTEM
  • 5.1. ELECTRICAL SYSTEM
  • 5.1.1. Chassis Electrical Devices Wiring Outline (No. 1)
  • 5.1.2. Chassis Electrical Devices Wiring Outline (No. 2)
  • 5.1.3. Structure
  • 5.1.4. Console Box
  • 5.1.5. Battery
  • 5.1.6. Wire Color
  • 5.1.7. Troubleshooting
  • 5.1.8. Electrical Schematic ( 1 / 2 )
  • 5.1.9. Electrical Schematic ( 2 / 2 )
  • 6. FRONT AXLE AND REDUCTION DIFFERENTIAL
  • 6.1. FRONT AXLE
  • 6.1.1. Structure
  • 6.1.2. Removal and Installation
  • 6.1.3. Disassembly and Reassembly
  • 6.1.4. Service Data
  • 7. HYDRAULIC SYSTEM
  • 7.1. HYDRAULIC SYSTEM
  • 7.1.1. Structure and Functions
  • 7.1.2. Disassembly and Reassembly
  • 7.1.3. Inspection and Adjustment
  • 7.1.4. Inspection and Adjustment
  • 7.1.5. Troubleshooting
  • 7.1.6. Service Data
  • 7.1.7. Control Valve
  • 7.1.8. Disassembly and Reassembly
  • 8. MAST AND FORKS
  • 8.1. MAST AND FORKS
  • 8.1.1. Mast Systems
  • 8.1.2. Structure
  • 8.1.3. Removal and Installation
  • 8.1.4. Disassembly and Reassembly
  • 8.1.5. Duplex Mast
  • 8.1.6. Triplex Mast
  • 8.1.7. Inspection and Adjustment
  • 8.1.8. Troubleshooting
  • 8.1.9. Service Data
  • 9. POWER TRAIN
  • 9.1. POWER TRAIN
  • 9.1.1. Removal and Installation
  • 9.1.1.1. Removal of Engine and Transmission Assembly
  • 9.1.1.2. Cooling, Exhaust and Hydraulic
  • 9.1.1.3. Front Wheel and Front Axle Shaft
  • 9.1.1.4. Engine and Transmission Assembly
  • 9.1.2. Installation
  • 10. POWERSHIFT TRANSMISSION
  • 10.1. POWERSHIFT TRANSMISSION
  • 10.1.1. Structure and Function
  • 10.1.2. Removal and Installation
  • 10.1.3. Control Valve
  • 10.1.4. Input Shaft Assembly
  • 10.1.5. Oil Pump Assembly
  • 10.1.6. Inspection and Adjustment
  • 10.1.7. Troubleshooting
  • 10.1.8. Tightening Torque
  • 10.1.9. Service Data
  • 11. REAR AXLE
  • 11.1. REAR AXLE
  • 11.1.1. Structure and Functions
  • 11.1.2. Removal and Installation
  • 11.1.3. Disassembly and Reassembly
  • 11.1.4. Troubleshooting
  • 11.1.5. Service Data
  • 12. REDUCTION DIFFERENTIAL
  • 12.1. REDUCTION DIFFERENTIAL
  • 12.1.1. Structure and Function
  • 12.1.2. Removal and Installation
  • 12.1.3. Disassembly and Reassembly
  • 12.1.4. Inspection
  • 12.1.5. Reassembly
  • 12.1.6. Troubleshooting
  • 13. SERVICE DATA
  • 13.1. SERVICE DATA
  • 13.1.1. Maintenance Schedule
  • 13.1.2. Tightening Torques for Standard Bolts and Nuts
  • 13.1.3. Parts to be Changed Periodically
  • 13.1.4. Lubrication Instructions
  • 13.1.5. Fuel and Lubricant Specifications
  • 13.1.6. Refill Capacities
  • 13.1.7. Weight of Components (Approximate)
  • 13.1.8. Special Service Tool
  • 14. STEERING SYSTEM
  • 14.1. STEERING SYSTEM
  • 14.1.1. Structure and Function
  • 14.1.2. Steering Column
  • 14.1.3. Disassembly and Reassembly
  • 14.1.4. Removal and Installation of Steering Wheel and Steering Valve
  • 14.1.5. Steering Valve
  • 14.1.6. Troubleshooting
  • 14.1.7. Service Data
  • 15. ENGINE CONTROL
  • 15.1. ENGINE CONTROL
  • 15.1.1. PRECAUTIONS
  • 15.1.1.1. General precautions for service operations
  • 15.1.2. PREPARATION
  • 15.1.2.1. Service Tools
  • 15.1.3. DESCRIPTION
  • 15.1.4. BASIC INSPECTION
  • 15.1.4.1. Inspection of Idle Speed, Ignition Timing, and Air-fuel Ratio
  • 15.1.4.2. Throttle Valve Closed Position Learning and Idle Air Volume Learning
  • 15.1.4.3. Accelerator Pedal Released Position Learning
  • 15.1.4.4. Fuel pressure inspection EC
  • 15.1.5. TROUBLE DIAGNOSIS
  • 15.1.5.1. How to Proceed with Trouble Diagnosis
  • 15.1.5.2. Diagnosis Chart by Symptom
  • 15.1.5.3. Component Parts Location
  • 15.1.5.4. ECM Component
  • 15.1.5.5. Circuit Diagram
  • 15.1.5.6. ECM Terminal Layout
  • 15.1.5.7. ECM Input/Output Signal Specifications
  • 15.1.5.8. Service Tool (ST)
  • 15.1.5.9. Self-Diagnosis Function (without ST)
  • 15.1.5.10. ST Reference Value in Data Monitor
  • 15.1.5.11. Fail-Safe Function
  • 15.1.6. POWER SUPPLY AND GROUND SYSTEM
  • 15.1.6.1. ECM Input/Output Signal Specifications
  • 15.1.6.2. Circuit Diagram
  • 15.1.7. CRANKSHAFT POSITION SENSOR (POS) SYSTEM
  • 15.1.7.1. ECM Input/Output Signal Specifications
  • 15.1.7.2. Circuit Diagram
  • 15.1.7.3. Component Parts Inspection
  • 15.1.8. CAMSHAFT POSITION SENSOR (PHASE) SYSTEM
  • 15.1.8.1. ECM Input/Output Signal Specifications
  • 15.1.8.2. Circuit Diagram
  • 15.1.8.3. Component Parts Inspection
  • 15.1.9. MASS AIR FLOW SENSOR SYSTEM
  • 15.1.9.1. ST Data Monitor Display
  • 15.1.9.2. ECM Input/Output Signal Specifications
  • 15.1.9.3. Circuit Diagram
  • 15.1.9.4. Component Parts Inspection
  • 15.1.10. ENGINE COOLANT TEMPERATURE SENSOR SYSTEM
  • 15.1.10.1. ST Data Monitor Display
  • 15.1.10.2. ECM Input/Output Signal Specifications
  • 15.1.10.3. Circuit Diagram
  • 15.1.10.4. Component Parts Inspection
  • 15.1.11. HEATED OXYGEN SENSOR SYSTEM
  • 15.1.11.1. ST Data Monitor Display
  • 15.1.11.2. ECM Input/Output Signal Specifications
  • 15.1.11.3. Circuit Diagram
  • 15.1.12. THROTTLE POSITION SENSOR SYSTEM
  • 15.1.12.1. ST Data Monitor Display
  • 15.1.12.2. ECM Input/Output Signal Specifications
  • 15.1.12.3. Circuit Diagram
  • 15.1.12.4. Component Parts Inspection
  • 15.1.13. ACCELERATOR PEDAL POSITION SENSOR SYSTEM
  • 15.1.13.1. ST Data Monitor Display
  • 15.1.13.2. ECM Input/Output Signal Specifications
  • 15.1.13.3. Circuit Diagram
  • 15.1.13.4. Component Parts Inspection
  • 15.1.14. INTAKE AIR TEMPERATURE SENSOR
  • 15.1.14.1. ST Data Monitor Display
  • 15.1.14.2. ECM Input/Output Signal Specifications
  • 15.1.14.3. Circuit Diagram
  • 15.1.14.4. Component Parts Inspection
  • 15.1.15. PNP SWITCH SYSTEM
  • 15.1.15.1. ST Data Monitor Display
  • 15.1.15.2. ECM Input/Output Signal Specifications
  • 15.1.15.3. Circuit Diagram
  • 15.1.16. STOP LAMP SWITCH SYSTEM
  • 15.1.16.1. ST Data Monitor Display
  • 15.1.16.2. ECM Input/Output Signal Specifications
  • 15.1.16.3. Circuit Diagram
  • 15.1.16.4. Component Parts Inspection
  • 15.1.17. ELECTRIC LOAD SWITCH SYSTEM
  • 15.1.17.1. ST Data Monitor Display
  • 15.1.17.2. ECM Input/Output Signal Specifications
  • 15.1.17.3. Circuit Diagram
  • 15.1.18. CAN COMMUNICATION SYSTEM
  • 15.1.18.1. ECM Input/Output Signal Specifications
  • 15.1.18.2. Circuit Diagram
  • 15.1.19. IGNITION SYSTEM
  • 15.1.19.1. ST Data Monitor Display
  • 15.1.19.2. ECM Input/Output Signal Specifications
  • 15.1.19.3. Circuit Diagram
  • 15.1.19.4. Component Parts Inspection
  • 15.1.20. FUEL INJECTOR SYSTEM
  • 15.1.20.1. ST Data Monitor Display
  • 15.1.20.2. ECM Input/Output Signal Specifications
  • 15.1.20.3. Circuit Diagram
  • 15.1.20.4. Component Parts Inspection
  • 15.1.21. FUEL PUMP SYSTEM
  • 15.1.21.1. ST Data Monitor Display
  • 15.1.21.2. ECM Input/Output Signal Specifications
  • 15.1.21.3. Circuit Diagram
  • 15.1.21.4. Component Parts Inspection
  • 15.1.22. THROTTLE CONTROL MOTOR SYSTEM
  • 15.1.22.1. ECM Input/Output Signal Specifications
  • 15.1.22.2. Circuit Diagram
  • 15.1.22.3. Component Parts Inspection
  • 15.1.23. HEATED OXYGEN SENSOR HEATER SYSTEM
  • 15.1.23.1. ST Data Monitor Display
  • 15.1.23.2. ECM Input/Output Signal Specifications
  • 15.1.23.3. Circuit Diagram
  • 15.1.23.4. Component Parts Inspection
  • 15.1.24. PCV GAS RECIRCULATION DEVICE
  • 15.1.24.1. System Diagram
  • 15.1.24.2. Component Parts Inspection
  • 15.1.25. FUEL CUT FUNCTION
  • 15.1.25.1. Inspection Procedure
  • 15.1.26. REMOVAL AND INSTALLATION OF ECM COMPONENTS
  • 15.1.26.1. Removal and Installation of ECM
  • 15.1.26.2. Removal and Installation of Crankshaft Position Sensor (POS)
  • 15.1.26.3. Removal and Installation of Camshaft Position Sensor (PHASE)
  • 15.1.26.4. Removal and Installation of Mass Air Flow Sensor
  • 15.1.26.5. Removal and Installation of Engine Coolant Temperature Sensor
  • 15.1.26.6. Removal and Installation of Heated Oxygen Sensor (with Heated Oxygen Sensor Heater)
  • 15.1.26.7. Removal and Installation of Throttle Position Sensor (Electric Throttle Control Actuator Assembly)
  • 15.1.26.8. Removal and Installation of Accelerator Pedal Position Sensor (Accelerator Pedal Assembly)
  • 15.1.26.9. Removal and Installation of Intake Air Temperature Sensor (with Mass Air Flow Sensor)
  • 15.1.26.10. Removal and Installation of Neutral Switch (M/T Model)
  • 15.1.26.11. Removal and Installation of Ignition Coil (with Power Transistor)
  • 15.1.26.12. Removal and Installation of Fuel Injector
  • 15.1.26.13. Removal and Installation of Fuel Pump
  • 15.1.26.14. Removal and Installation of Throttle Control Motor (Electric Throttle Control Actuator Assembly)
  • 15.1.26.15. Removal and Installation of LPG Injector Holder
  • 15.1.26.16. Removal and Installation of LPG Injector Drive Unit
  • 15.1.27. SERVICE DATA AND SPECIFICATIONS (SDS)
  • 15.1.27.1. Standard, Repair Limit
  • 16. ENGINE ELECTRICAL
  • 16.1. ENGINE ELECTRICAL SYSTEM
  • 16.1.1. ADJUSTMENT VALUE
  • 16.1.2. TROUBLE DIAGNOSIS
  • 16.1.3. STARTER MOTOR
  • 16.1.3.1. Starter Motor Specifications
  • 16.1.3.2. Component Parts Location
  • 16.1.3.3. Overhaul
  • 16.1.3.4. Assembly Inspection
  • 16.1.4. ALTERNATOR
  • 16.1.4.1. Components of Alternator
  • 16.1.4.2. Disassembly
  • 16.1.4.3. Inspection
  • 17. ENGINE FUEL
  • 17.1. ENGINE FUEL
  • 17.1.1. EMISSION CONTROL SYSTEM (ONLY FOR ELECTRONIC CONTROLLED TYPE)
  • 17.1.2. UNIT LAYOUT
  • 17.1.3. SERVICE DATA AND SPECIFICATIONS (SDS)
  • 17.1.3.1. Electronic Control System Specifications
  • 17.1.4. LPG FUEL SYSTEM TROUBLE DIAGNOSIS
  • 17.1.5. DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
  • 17.1.5.1. Removal and Installation of LPG Injector Drive Unit Connector
  • 17.1.5.2. Removal and Installation of Electronic Control Throttle Assembly
  • 17.1.5.3. Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
  • 17.1.5.4. Injector Holder
  • 17.1.6. VAPORIZER MECHANISM AND OPERATION
  • 17.1.6.1. Primary (Decompression) Room
  • 17.1.6.2. Description
  • 18. ENGINE LUBRICATION AND COOLING SYSTEM
  • 18.1. ENGINE LUBRICATION COOLING SYSTEMS
  • 18.1.1. LUBRICATION SYSTEM
  • 18.1.1.1. Specifications
  • 18.1.1.2. Adjustment Value
  • 18.1.1.3. Oil Pressure
  • 18.1.1.4. Tightening Torque
  • 18.1.1.5. Trouble Diagnosis
  • 18.1.1.6. Lubrication Schematic Diagram
  • 18.1.1.7. Oil Pump
  • 18.1.2. ENGINE COOLANT SYSTEM
  • 18.1.2.1. Specifications
  • 18.1.2.2. Adjustment Value
  • 18.1.2.3. Tightening Torque
  • 18.1.2.4. Trouble Diagnosis
  • 18.1.2.5. Cooling System Configuration
  • 18.1.2.6. Water Pump
  • 18.1.2.7. Thermostat
  • 19. ENGINE MECHANICAL
  • 19.1. ENGINE MECHANICAL
  • 19.1.1. PRECAUTIONS
  • 19.1.1.1. Precautions for Draining Engine Coolant
  • 19.1.1.2. Precautions for Disconnecting Fuel Piping
  • 19.1.1.3. Precautions for Removing and Disassembling
  • 19.1.1.4. Precautions for Inspection, Correction, and Replacement
  • 19.1.1.5. Precautions for Assembly and Installation
  • 19.1.1.6. Parts Requiring Angle Tightening
  • 19.1.1.7. Caution for Use of Power Tools
  • 19.1.1.8. Precautions for Liquid Gasket Application
  • 19.1.2. ENGINE OUTSIDE DRAWINGS
  • 19.1.3. MAIN SPECIFICATIONS
  • 19.1.4. ADJUSTMENT VALUE
  • 19.1.5. TIGHTENING TORQUE
  • 19.1.5.1. Standard Bolt Tightening Torque
  • 19.1.5.2. Engine Part Tightening Torque
  • 19.1.6. TROUBLE DIAGNOSIS
  • 19.1.7. SERVICE TOOLS
  • 19.1.8. REMOVAL AND INSTALLATION OF ENGINE
  • 19.1.8.1. Removal
  • 19.1.8.2. Installation
  • 19.1.8.3. Inspection
  • 19.1.9. ENGINE SERVICE
  • 19.1.9.1. Engine Disassembly
  • 19.1.9.2. Inspection and Correction
  • 19.1.9.3. Engine Assembly
  • 20. ENGINE TUNE-UP
  • 20.1. ENGINE TUNE-UP
  • 20.1.1. SPECIFICATIONS
  • 20.1.2. TIGHTENING TORQUE
  • 20.1.3. TROUBLE DIAGNOSIS
  • 20.1.4. ENGINE INSPECTION AND ADJUSTMENT
  • 20.1.4.1. Engine Body Related
  • 20.1.4.2. Ignition and Fuel Systems
  • 21. FOREWORD
  • 21.1. FOREWORD
  • 21.2. GROUP INDEX
  • 22. GENERAL INFORMATION
  • 22.1. GENERAL INFORMATION
  • 22.1.1. HOW TO USE THIS MANUAL
  • 22.1.1.1. Description
  • 22.1.1.2. Definition of Terms
  • 22.1.1.3. Definition of Units
  • 22.1.1.4. Description
  • 22.1.2. PRECAUTIONS FOR SAFETY AND QUALITY
  • 22.1.2.1. Reduction of Risk Operation
  • 22.1.2.2. Correct Operation
  • 22.1.2.3. Precautions for Radio Equipment Installation
  • 22.1.3. PRECAUTIONS
  • 22.1.3.1. Precautions in Draining Engine Coolant
  • 22.1.3.2. Precautions for Disconnecting Fuel Piping
  • 22.1.3.3. Precautions for Removing and Disassembling
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