Mitsubishi OPBM10P, OPBH12PH Service Manual SM23GBEPMHA1
Mitsubishi OPBM10P, OPBH12PH Service Manual SM23GBEPMHA1 - Image 2
Mitsubishi OPBM10P, OPBH12PH Service Manual SM23GBEPMHA1 - Image 3
Mitsubishi OPBM10P, OPBH12PH Service Manual SM23GBEPMHA1 - Image 4
Mitsubishi OPBM10P, OPBH12PH Service Manual SM23GBEPMHA1 - Image 5

Mitsubishi OPBM10P, OPBH12PH Service Manual SM23GBEPMHA1

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: SM23GBEPMHA1
  • Number of Pages: 226
  • Size: 13.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • OPBM10P, OPBH12PH
  • 1. GENERAL INFORMATION AND TECHNICAL DATA
  • 1.1. Introduction
  • 1.1.1. General
  • 1.1.2. The trucks
  • 1.1.3. Genuine Parts
  • 1.1.4. Authorised service personnel
  • 1.1.5. Symbol key
  • 1.2. Safety
  • 1.2.1. General
  • 1.2.2. Safety instructions
  • 1.2.3. Truck modification
  • 1.2.4. Lifting the truck
  • 1.2.5. Welding on truck
  • 1.3. Environmental considerations
  • 1.3.1. We respect the environment
  • 1.4. Preparations
  • 1.4.1. Service
  • 1.4.2. Troubleshooting
  • 1.5. Truck data
  • 1.5.1. Machine plates
  • 1.5.2. Safety and warning signs
  • 1.5.3. Explanation of symbols
  • 1.5.4. Type designation
  • 1.5.5. Truck types
  • 1.5.6. Dimensions and weights
  • 1.6. Component placement
  • 1.6.1. HLOP 24V
  • 1.6.2. HLOP 48V
  • 1.7. Component specification
  • 1.7.1. Drive motor
  • 1.7.2. Electric brake
  • 1.7.3. Gearbox
  • 1.7.4. Hydraulic unit
  • 1.7.5. Control system for traction and pump motors
  • 1.7.6. Steering servo motor
  • 1.7.7. Controller system for steering
  • 1.8. Recommended consumable materials
  • 1.8.1. Oil and grease types
  • 1.9. Code explanations
  • 1.9.1. Colour codes for wiring diagrams
  • 1.9.2. Designations for electrical components in electrical diagram
  • 1.9.3. Standard abbreviations and units
  • 1.9.4. Acronyms and abbreviations
  • 2. SPECIAL TOOLS
  • 2.1. List of tools
  • 3. SERVICE
  • 3.1. Service schedule / inspection
  • 3.1.1. Introduction
  • 3.1.2. Safety
  • 3.1.3. Service schedule explanation
  • 3.1.4. Inspection daily / monthly / PDI and commissioning
  • 3.1.5. First service (200 hours)
  • 3.1.6. Main service
  • 3.1.7. Extra service inspections
  • 3.1.8. Service inspection
  • 3.1.9. Dye penetration inspection instruction
  • 3.2. Service schedule
  • 3.3. Lubrication
  • 3.3.1. Recommended lubricants
  • 3.3.2. Symbol key, lubrication chart
  • 3.3.3. Lubrication chart
  • 4. CHASSIS
  • 4.1. Design and function
  • 4.1.1. Machine housing
  • 4.1.2. Overhead guard
  • 4.1.3. Battery locking
  • 4.1.4. Covers and panels
  • 4.2. Repair and maintenance instructions
  • 4.2.1. Before work is performed
  • 4.2.2. Removal and installation of the overhead guard
  • 4.2.3. Panels and housing
  • 4.2.4. Battery lock adjustment, HLOP 48V
  • 4.2.5. Removal and installation of the battery rollers
  • 4.2.6. Remove and install the foot plate
  • 4.2.7. Tilt the truck before changing wheels
  • 4.2.8. Replacing the load wheels, HLOP 24/48V
  • 4.2.9. Adjustment of stabilising lugs, HLOP 48V
  • 5. DRIVE UNIT
  • 5.1. Design and function
  • 5.1.1. Description
  • 5.1.2. Drive motor
  • 5.1.3. Gearbox
  • 5.1.4. Drive wheel
  • 5.2. Repair and maintenance instructions
  • 5.2.1. Before work is performed
  • 5.2.2. Servicing and maintenance
  • 5.3. Drive unit, HLOP 24V
  • 5.3.1. Traction motor
  • 5.3.2. Gearbox
  • 5.3.3. Drive wheels
  • 5.4. Drive unit, HLOP 48V
  • 5.4.1. Drive motor
  • 5.4.2. Gearbox
  • 5.4.3. Drive wheel
  • 5.5. Diagnostics and troubleshooting
  • 5.5.1. Troubleshooting
  • 5.5.2. Troubleshooting chart
  • 6. MAST SYSTEM
  • 6.1. Design and function
  • 6.1.1. Fixation of the mast
  • 6.1.2. Operators platform
  • 6.1.3. Mast switch in mast
  • 6.2. Repair and maintenance instructions
  • 6.2.1. Before work is performed
  • 6.2.2. Operators platform
  • 6.2.3. Fork carriage
  • 6.2.4. Lift chains
  • 6.2.5. Control of initial lift stroke
  • 6.2.6. Inspection of forks
  • 6.2.7. Emergency lowering valve
  • 6.3. Diagnostics and troubleshooting
  • 6.3.1. Troubleshooting
  • 7. STEERING
  • 7.1. Design and function
  • 7.1.1. General
  • 7.1.2. Feedback sensors
  • 7.1.3. Communication between the servo components
  • 7.2. Repair and maintenance instructions
  • 7.2.1. Before work is performed
  • 7.2.2. Steering wheel
  • 7.2.3. Steering servo motor
  • 7.2.4. Remove and install the zero position sensor
  • 7.2.5. Adjustments and tests
  • 7.3. Diagnostics and troubleshooting
  • 8. HYDRAULIC SYSTEM
  • 8.1. Design and function
  • 8.1.1. Description, HLOP 24/48V
  • 8.1.2. Functions
  • 8.1.3. Hydraulic diagram
  • 8.1.4. Hydraulic unit, pump motor, HLOP 24/48V
  • 8.1.5. Valve unit, HLOP 24/48V
  • 8.1.6. Tank unit with return filter, HLOP 24/48V
  • 8.1.7. Cylinders
  • 8.1.8. Conduit components
  • 8.1.9. Other components
  • 8.1.10. Hydraulic oil
  • 8.2. Repair and maintenance instructions
  • 8.2.1. Before work is performed
  • 8.2.2. General rules
  • 8.2.3. Installation
  • 8.2.4. Connections
  • 8.2.5. Dismounting and mounting of hydraulic hoses
  • 8.3. Hydraulic unit, pump motor, HLOP 24/48V
  • 8.3.1. Removal and installation of the hydraulic unit (pump motor unit)
  • 8.3.2. Removal and installation of the pump
  • 8.3.3. Removal and installation of the motor bearing
  • 8.3.4. Start after work with the pump motor unit
  • 8.4. Valve unit, HLOP 24/48V
  • 8.4.1. Overview
  • 8.4.2. Tightening torque
  • 8.4.3. Cold resistance values, coils
  • 8.4.4. Removal and installation of valve unit
  • 8.4.5. Start after work with the valve unit
  • 8.4.6. Pressure limitation, control and setting
  • 8.4.7. Check of lowering speed
  • 8.5. Tank and filter unit, HLOP 24/48V
  • 8.5.1. General
  • 8.5.2. Replacing the air filter
  • 8.5.3. Replacing the oil filter
  • 8.5.4. Intake
  • 8.5.5. Hydraulic oil level check
  • 8.5.6. Changing the oil
  • 8.5.7. Removal and installation of the hydraulic tank
  • 8.6. Diagnostics and troubleshooting
  • 8.6.1. TruckTool
  • 8.6.2. Troubleshooting
  • 8.6.3. Troubleshooting, hydraulics functions, HLOP 24/48V
  • 9. CYLINDERS
  • 9.1. Design and function
  • 9.1.1. Descriptions
  • 9.1.2. Damping
  • 9.1.3. Hose break valve
  • 9.2. Repair and maintenance instructions
  • 9.2.1. Before work is performed
  • 9.2.2. Bleeding of the hydraulic cylinders without a bleed air screw
  • 9.2.3. Bleeding of the hydraulic cylinders with an air bleed screw
  • 9.2.4. Work with hose break valve/lowering brake valve in cylinders
  • 9.2.5. Replace seals, lift cylinder
  • 9.3. Cylinders, HLOP 24/48V
  • 9.3.1. Removing and installing the free lift cylinder, triplex with free lift (DTFV) mast
  • 9.3.2. Removing and installing the mast lift cylinder, duplex (TV) mast
  • 9.3.3. Removing and installing the mast lift cylinder, triplex with free lift (DTFV) mast
  • 9.3.4. Removing and installing the initial cylinder
  • 9.3.5. Aeration of the initial cylinder
  • 10. ELECTRICAL SYSTEM
  • 10.1. Introduction
  • 10.1.1. Overview of components
  • 10.1.2. CAN bus communication
  • 10.2. Safety
  • 10.2.1. Safety instructions
  • 10.2.2. Electronic controllers
  • 10.2.3. Safety checks
  • 10.2.4. Steering servo system
  • 10.2.5. Hydraulic system
  • 10.2.6. Traction speed system
  • 10.2.7. Sensors
  • 10.2.8. Safety controls, weight measurement system
  • 10.2.9. Speed limits
  • 10.3. Design and function
  • 10.3.1. Battery replacement
  • 10.3.2. Battery capacity
  • 10.3.3. VCM (Vehicle Control Module) (truck computer)
  • 10.3.4. Display and icon panel
  • 10.3.5. TMC (Traction Motor Controller)
  • 10.3.6. PMC (Pump Motor Controller)
  • 10.3.7. EPS (Electrical Power Steering) controller
  • 10.3.8. Hydraulic system
  • 10.3.9. Brake system
  • 10.3.10. Traction system
  • 10.3.11. Connector specifications
  • 10.4. Repair and maintenance instructions
  • 10.4.1. Before work is performed
  • 10.4.2. Connectors in cold store
  • 10.4.3. Wiring diagram
  • 10.4.4. Insulation test
  • 10.4.5. Remove and install the VCM
  • 10.4.6. Remove and install the multi function display (HMI-20)
  • 10.4.7. Remove and install the safety sensors
  • 10.4.8. Cold resistance values, coils
  • 10.4.9. TruckTool
  • 10.5. Diagnostics and troubleshooting
  • 11. SPEED CONTROL AND BRAKE SYSTEMS
  • 11.1. Design and function
  • 11.1.1. General
  • 11.1.2. Speed and brake control
  • 11.1.3. Electric brakes
  • 11.1.4. Brake button
  • 11.1.5. Motor brake
  • 11.2. Repair and maintenance instructions
  • 11.2.1. Before work is performed
  • 11.2.2. Speed Controller
  • 11.2.3. Brake button
  • 11.2.4. Removal and installation of the left hand control
  • 11.2.5. Electric brakes
  • 11.3. Diagnostics and troubleshooting
  • 11.3.1. Troubleshoot the speed controller
  • 11.3.2. Troubleshoot the brake
  • 12. MISCELLANEOUS
  • 12.1. Stability support system, Cornering control
  • 12.1.1. Speed restriction based on the steering angle
  • 12.1.2. Dynamic cornering control
  • 12.1.3. Settings DCC
  • 12.2. Increased drive speed
  • 12.2.1. Design and function
  • 12.2.2. Activation of Increased drive speed
  • 12.2.3. Calibration of Weight system
  • 12.3. Lift and travel speed reduction/stop
  • 12.4. Step warning
  • 12.4.1. Design and function
  • 12.4.2. Activation Step out warning option
  • 12.5. Dual controls
  • 12.5.1. Design and function
  • 12.5.2. Maintenance and repair instructions
  • 12.5.3. Diagnostics and troubleshooting
  • 12.6. Wire guidance
  • 12.6.1. Wire guidance antenna
  • 12.6.2. Steering lock, wire guidance, HLOP 24/48V
  • 12.6.3. Removing/installing the antenna
  • 12.6.4. Select setting
  • 12.6.5. Calibration
  • 12.6.6. Troubleshooting
  • 12.7. End of Aisle
  • 12.7.1. General
  • 12.7.2. Introduction
  • 12.7.3. Installation
  • 12.7.4. Settings
  • 12.7.5. End of Aisle magnetic system troubleshooting
  • 12.8. Rail guidance
  • 12.8.1. Design and function
  • 12.8.2. Repair and maintenance instructions
  • 12.8.3. Diagnostics and troubleshooting
  • 12.9. Descent with the help of safety line, option HLOP 24/48V
  • 12.10. Mast lowering
  • 12.11. Delivery mode, HLOP 24/48V
  • 12.12. Mast raising, HLOP 24/48V
  • 12.13. PPS, Personnel Protection System
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