Caterpillar EP10CB-35CB Mechanical Systems Service Manual SCKEM-J22C0-203

Caterpillar EP10CB-35CB Mechanical Systems Service Manual SCKEM-J22C0-203 - Image 2

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Caterpillar EP10CB-35CB Mechanical Systems Service Manual SCKEM-J22C0-203 - Image 5

caterpillar ep10cb 35cb mechanical systems service manual sckem j22c0 203 2

caterpillar ep10cb 35cb mechanical systems service manual sckem j22c0 203 3

Caterpillar EP10CB-35CB Mechanical Systems Service Manual SCKEM-J22C0-203

$50.00

Type Of Manual: Service Manual
Manual ID: SCKEM-J22C0-203
Number of Pages: 290
Size: 35.6MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- EP10CB, EP15CB, EP18CB, EP20CB, EP25CB, EP20LCB, EP25LCB, EP30CB, EP35CB

1. FOREWORD
2. GENERAL INFORMATION
2.1. HOW TO USE THIS MANUAL
2.1.1. Outline of This Manual
2.1.2. Description
2.1.3. Technical Term Definitions
2.1.4. Symbols Used in Exploded Views
2.2. IDENTIFICATION INFORMATION
2.2.1. Model Classification Number
2.2.2. Identification Number
2.3. DANGER / WARNING / CAUTION AND INSTRUCTION LABELS
2.3.1. Layout
2.3.2. Danger / Warning / Caution Labels
2.3.3. Instruction Label
2.4. TRUCK SPECIFICATIONS
2.5. UNIT SPECIFICATIONS
2.5.1. Front Axle
2.5.2. Reduction Gear and Differential Gear
2.5.3. Rear Axle
2.5.4. Brake System
2.5.5. Steering System
2.5.6. Hydraulic System
3. ANZEN (SAFETY)
3.1. SAFETY INSTRUCTIONS
3.1.1. Introduction
3.1.2. Protective Gear
3.1.3. Organize the Work Area
3.1.4. Maintenance Precautions (Before Starting to Work)
3.1.5. Maintenance Precautions (While Working)
3.1.6. When Working in a Group
3.1.7. Maintenance Precautions (After Servicing)
3.1.8. Modifications to the Truck Might Void Your Warranty
3.1.9. Implementation of Modifications
3.1.10. Jacking Up or Hoisting the Truck
3.1.11. Removing and Reinstalling Tires and Rims
3.1.12. Mast Inspection
3.1.13. Electrical System
3.1.14. Fire Hazards
3.1.15. Transporting
3.1.16. Others
3.2. BASIC SERVICING KNOWLEDGE
3.2.1. Jacking
3.2.2. Towing
3.2.3. Lifting
3.2.4. Installing Bearings
3.2.5. O-rings
3.2.6. Oil Seals
3.2.7. Snap Rings
3.2.8. Using Loctite and ThreeBond
3.2.9. Cleaning
3.3. STANDARD BOLT TIGHTENING TORQUE
4. MAINTENANCE
4.1. LUBRICATION
4.1.1. Lubrication Schedule Chart
4.1.2. Lubrication and Quantity
4.2. PERIODIC INSPECTIONS
4.3. PERIODIC MAINTENANCE SCHEDULE
4.4. PRE-OPERATION INSPECTION (DAILY INSPECTION)
4.5. INSPECTION WORK
4.5.1. Opening and Closing the Battery Cover
4.5.2. Exchanging of Battery
4.5.3. Fuse
4.5.4. Replacement of Brake Fluid
4.5.5. Replacement of Hydraulic Oil
4.5.6. Replacement and Cleaning of Filter
4.5.7. Lubrication Point
4.5.8. Greasing Point
4.6. SERVICE DATA
5. TROUBLESHOOTING
5.1. FRONT AXLE (INCLUDING FRONT WHEELS)
5.1.1. Axle
5.1.2. Reduction Gear and Differential Gear
5.2. REAR AXLE (INCLUDING REAR WHEELS)
5.3. BRAKE SYSTEM
5.3.1. Service Brake
5.3.2. Parking Brake
5.4. STEERING SYSTEM
5.5. HYDRAULIC SYSTEM
5.5.1. Hydraulic Pump (Gear Pump)
5.5.2. Control Valve
5.5.3. Tilt Cylinder
5.5.4. Relief Valve
5.5.5. Lift (Mast) Cylinder
5.6. LOADING SYSTEM
6. REMOVAL INSTALLATION
6.1. SERVICE INFORMATION
6.2. SERVICE DATA
6.2.1. Tightening Torque
6.2.2. Adjustment Value
6.3. FORK
6.3.1. Removal
6.3.2. Installation
6.4. LIFT BRACKET
6.4.1. Removal
6.4.2. Installation
6.4.3. Adjustment
6.5. MAST
6.5.1. Removal
6.5.2. Installation
6.6. FLOOR
6.6.1. Removal
6.6.2. Installation
6.7. COVERS
6.7.1. Removal
6.7.2. Installation
6.8. BATTERY
6.8.1. Removal
6.8.2. Installation
6.9. SEAT
6.9.1. Removal
6.9.2. Installation
6.10. BATTERY COVER
6.10.1. Removal
6.10.2. Installation
6.11. OVERHEAD GUARD
6.11.1. Removal
6.11.2. Installation
6.12. TILT CYLINDER
6.12.1. Removal
6.12.2. Installation
6.13. HYDRAULIC PUMP
6.13.1. Removal
6.13.2. Installation
6.14. HYD MOTOR
6.14.1. Removal
6.14.2. Installation
6.15. TRV MOTOR
6.15.1. Removal
6.15.2. Installation
6.16. FRONT TIRE
6.16.1. Removal
6.16.2. Installation
6.17. FRONT AXLE
6.17.1. Removal
6.17.2. Installation
6.18. HYDRAULIC OIL TANK
6.18.1. Removal
6.18.2. Installation
6.19. COUNTERWEIGHT
6.19.1. Removal
6.19.2. Installation
6.20. REAR TIRE
6.20.1. Removal
6.20.2. Installation
6.21. REAR AXLE
6.21.1. Removal
6.21.2. Installation
6.22. CONTROLLERS
6.22.1. Removal
6.22.2. Installation
6.23. TRANSFORMER (OPTION BUILT-IN CHARGER)
6.23.1. Removal
6.23.2. Installation
6.24. PS PUMP
6.24.1. Removal
6.24.2. Installation
6.25. PS MOTOR
6.25.1. Removal
6.25.2. Installation
7. FRONT AXLE
7.1. SERVICE DATA
7.1.1. Tightening torque
7.1.2. Adjustment value
7.2. CONSTRUCTION
7.2.1. to 1.75 ton
7.2.2. , 2.5 ton
7.2.3. , 3.5 ton
7.2.4. Front Axle
7.2.5. Reduction Gear and Differential Gear (ASSY)
7.3. FRONT AXLE ASSY
7.3.1. Disassembly Drawing
7.3.2. Removal
7.3.3. Inspection
7.3.4. Installation
7.4. REDUCTION GEAR AND DIFFERENTIAL GEAR (ASSY)
7.4.1. Disassembly Drawing
7.4.2. Disassembly
7.4.3. Assembly
7.4.4. Inspection
7.5. INSPECTION AND REPLACEMENT OF FRONT AXLE OIL
7.5.1. Oil Level Check
7.5.2. OIl Replacement and Refillment
8. BRAKE SYSTEM
8.1. SERVICE DATA
8.1.1. Adjusting Value
8.1.2. Tightening Torque
8.2. SERVICE INFORMATION
8.3. SERVICE BRAKE
8.3.1. Construction
8.3.2. Disassembly
8.3.3. Inspection
8.3.4. Installation
8.3.5. Adjustment
8.4. BRAKE PEDAL
8.4.1. Layout
8.4.2. Removal and Installation
8.4.3. Adjustment
8.4.4. Construction
8.4.5. Disassembly and Assembly
8.4.6. Adustment and Inspection
8.5. MASTER CYLINDER
8.5.1. Disassembly Drawing
8.5.2. Inspection
8.6. BRAKE PIPING
8.6.1. Layout
8.6.2. Inspection
8.6.3. Adjustment
8.7. PARKING BRAKE
8.7.1. Layout
8.7.2. Inspection
8.7.3. Adjustment
9. STEERING SYSTEM
9.1. SERVICE DATA
9.1.1. Tightening Torque
9.1.2. Adjustment Value
9.2. SERVICE INFORMATION
9.3. STEERING LINKAGE
9.3.1. Layout
9.3.2. Exploded Views
9.3.3. Wheel
9.3.4. Gas Spring
9.4. PS HYDRAULIC PIPING
9.4.1. Layout
9.4.2. Precautions
9.5. HYDRAULIC SYSTEM
9.5.1. PS Valve
9.5.2. PS Correction Valve
9.5.3. PS Cylinder
9.5.4. PS Pump
9.6. INSPECTION OF HYDRAULIC PRESSURE
9.6.1. Preparation Work
9.6.2. Inspection
10. REAR AXLE
10.1. SERVICE DATA
10.1.1. Standard value
10.1.2. Tightening torque
10.1.3. Adjustment
10.2. REAR AXLE HUB
10.2.1. Disassembly
10.2.2. Inspection
10.2.3. Assembly
10.2.4. Adjustment
10.3. TIE ROD
10.3.1. Disassembly
10.3.2. Inspection
10.3.3. Reassembly
10.4. KNUCKLE, KING PIN, TIRE ANGLE SENSOR
10.4.1. Disassembly
10.4.2. Inspection
10.4.3. Assembly
10.4.4. Adjustment
10.5. STEERING CYLINDER
10.5.1. Disassembly
10.5.2. Inspection
10.5.3. Reassembly
11. HYDRAULIC SYSTEM
11.1. SERVICE DATA
11.1.1. Hydraulic Oil and Oil Level
11.1.2. Accumulator (Smooth Running System) Specification
11.1.3. Adjustment Value
11.1.4. Tightening Torque
11.2. SERVICE INFORMATION
11.3. HYDRAULIC CIRCUIT DIAGRAM
11.3.1. Standard Specification
11.3.2. Proportional Valve Specification
11.3.3. Smooth Running System and Automatic Tilt Horizontal Stop Specifications (Optional)
11.3.4. Attachment Specification
11.4. HYDRAULIC PIPING
11.4.1. Layout
11.4.2. Piping Components
11.4.3. Accumulator COMP.
11.4.4. Inspection
11.5. HYDRAULIC PUMP
11.5.1. External View
11.5.2. Service Information
11.6. CONTROL VALVE
11.6.1. External View
11.6.2. Construction
11.6.3. Removal and Reinstallation
11.6.4. Disassembly and Reassembly
11.7. HYD LEVER
11.7.1. Standard Lever
11.7.2. Single Hydraulic Lever (Optional)
11.8. CYLINDERS
11.8.1. Tilt Cylinder
11.8.2. Lift Cylinder
11.8.3. Full-Free Cylinder (2F/3F Mast)
11.8.4. Bleeding
11.8.5. Down Safety Valve
11.9. INSPECTION AND ADJUSTMENT
11.9.1. In Case of Emergency (Forks/Mast Cannot Be Lowered)
11.9.2. Hydraulic Pressure Inspection and Adjustment
11.9.3. Accumulator Inspection and Adjustment (Smooth Running System)
11.10. OPTIONAL EQUIPMENT
11.10.1. Layout
11.10.2. Relief Valve
12. LOADING MECHANISM
12.1. SERVICE DATA
12.1.1. Adjustment Value
12.1.2. Standard Value for Maintenance
12.1.3. Adjustment
12.1.4. Tightening Torque
12.2. FORK
12.2.1. Inspection
12.3. LIFT BRACKET
12.3.1. Disassembly
12.3.2. Inspection
12.3.3. Adjustment
12.3.4. Precautions When Assembling
12.4. MAST
12.4.1. Disassembly
12.4.2. Inspection
12.4.3. Assembly
12.4.4. Adjustment
12.4.5. Inspection of Natural Drop and Natural Tilt

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