BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000

BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 2

BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 3

BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 4

BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 5

bt csx10 csx20 csx30 csx40 wsx22 wsx30 wsx40 wrx30 electric walkie high lifter truck service manual 304959 000 2

bt csx10 csx20 csx30 csx40 wsx22 wsx30 wsx40 wrx30 electric walkie high lifter truck service manual 304959 000 3

BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000

$30.00

Type Of Manual: Service Manual
Manual ID: 304959-000
: Service Manual PDF
Number of Pages: 476
Size: 15.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck

1. Front Cover
2. Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
4.2. General Safety
5. Battery Safety
6. Static Safety
7. Welding Safety
8. Introduction, Service Manual
9. Contents, Section M
9.1. Machine Information
10. General Product Information
10.1. Presentation of Walkie Trucks.
10.1.1. Truck Side Views
10.1.2. Intended Truck Application
10.1.3. Prohibited Truck Application
10.1.4. Truck Data
10.1.5. CSX10 Dimensions
10.1.6. CSX20 Dimensions
10.1.7. CSX30 Dimensions
10.1.8. CSX40 Dimensions
10.1.9. WSX22 Dimensions
10.1.10. WSX30 Dimensions
10.1.11. WSX40 Dimensions
10.1.12. WRX30 Dimensions
10.1.13. Data Plate
10.2. Main Components
11. Inch (SAE) and Metric Fasteners
11.1. Introduction
11.2. Nomenclature, Threads
11.3. Strength Identification
11.4. Conversion of Metric and English Units
12. Technical Service Data
13. Ordering Spare Parts
14. Contents, Section P
14.1. Planned Maintenance
15. Introduction, Maintenance
15.1. Jacking Truck Off The Floor
15.1.1. Elevate Rear of Truck
15.1.2. Elevate Either Side of Truck
15.2. Lubricants
15.2.1. Standard
15.2.2. Corrosion
15.2.3. Cold Storage
16. Service Schedule
16.1. Planned Maintenance Schedule
16.2. Planned Maintenance Procedures
16.2.1. Services Performed Daily or Every 8 Operating Hours
16.2.2. Services Performed Monthly or Every 120 Operating Hours.
16.2.3. Services Performed Every 480 or 960 Operating Hours
16.2.4. Services Performed Annually or Every 1400 Operating Hours
17. Lubrication Chart
18. Oil and Grease Specifications
18.1. Approved Oils and Grease
18.2. CSX Grease Mast Adjustment Points Location
18.3. WSX Grease Mast Adjustment Points Location
18.4. WRX Grease Mast Adjustment Points Location
19. Contents, Section S
19.1. Service Instructions
20. Frame/Chassis
20.1. General
20.2. Main Components
21. Inspection Covers
22. Battery Roller (Optional)
22.1. Battery Cover, Optional (WSX22 EE Trucks Only)
22.1.1. Inspection
22.1.2. Removal
22.1.3. Installation
22.2. Battery Rollers
22.2.1. Inspection
22.2.2. Replacement
23. Driver Controls, One Spool
23.1. Removal
23.2. Installation
24. Driver Controls, Two Spool
24.1. Removal
24.2. Installation
24.3. Decal with Protective Sheet
24.4. Decal without Protective Sheet
25. Motor Maintenance Schedule/Troubleshooting
25.1. General Information
25.2. Operating Conditions
25.3. Troubleshooting
26. Motor Repair
26.1. Pump Motor
26.1.1. Pump Motor Removal
26.1.2. Pump Motor Installation
26.2. Drive Motor
26.2.1. Brush Replacement
26.2.2. Drive Motor Removal
26.2.3. Drive Motor Installation
26.3. Component Repair
26.3.1. Disassembly
26.4. Inspection
26.4.1. Drive End head
26.4.2. Commutator End Head
26.4.3. Bearings
26.4.4. Brush and Commutator
26.4.5. Armature
26.4.6. Frame and Field Assembly
26.4.7. Assembly/Testing
27. Transmission
27.1. System Description
27.2. Troubleshooting
27.2.1. Kick Panel
27.3. Transmission Repair
27.3.1. Removal
27.3.2. Installation
27.4. Transmission Assembly
27.4.1. Disassembly
27.4.2. Assembly
27.5. Axle Seal
27.5.1. Removal
27.5.2. Installation
28. Parking Brake System
28.1. Brake Theory of Operation
28.2. Brake Adjustment
28.3. Brake Shoe Removal / Installation
29. Drive Wheel
29.1. Removal
29.2. Installation
29.3. Tire Pressing Procedure
30. Support/Swivel Wheel
30.1. Maintenance and Adjustments
30.1.1. Caster Adjustment
30.2. Troubleshooting
30.2.1. Stabilizing Caster
31. Load Wheels
31.1. Removal and Installation
32. Caster Assembly
32.1. Disassembly
32.2. Inspection
32.3. Assembly
33. Steering Arm/Wheel, Tiler Arm (Serial 25268000 – 27323000)
33.1. Removal
33.2. Inspection
33.3. Installation
34. Steering Arm/Wheel, Tiler Arm (Serial 27323001 – UP)
34.1. Removal
34.2. Inspection
34.3. Installation
35. Steering Arm/Wheel, Head
35.1. Control Handle Head
35.1.1. Removal
35.1.2. Installation
35.2. Direction Control Switches
35.3. Raise, Lower, and Horn Switches
35.4. Potentiometer
35.4.1. Removal
35.4.2. Installation
35.5. Reverser Assembly Replacement
36. Electrical Functions
36.1. General
36.1.1. Adjustable Settings
36.1.2. References
36.1.3. Key Switch S17 in ON Position
36.1.4. Operating Arm in Drive Position, S10, Brake Switch Closed
36.1.5. Travel Request, Forks First
36.1.6. Travel Request, Forks Trailing
36.1.7. Reversing/Motor Brake Forks First to Forks Trailing Direction
36.1.8. Reversing/Motor Brake Forks Trailing to Forks First Direction
36.1.9. Reverser switch
36.1.10. Lifting Forks
36.1.11. Lowering Forks
36.1.12. Horn
36.2. Options
36.2.1. Lifting Forks (Manual Valve)
36.2.2. Tilting Forks
36.2.3. Side Shifting Forks
36.2.4. Extend/Retract Forks
37. Electrical Symbols
38. Electrical Schematics
39. Battery
39.1. Removal
39.2. Installation
39.3. Battery Maintenance
39.3.1. Battery Inspection and Care
39.3.2. Battery Exterior Cleaning
39.3.3. Charging
39.4. Storage
39.5. Battery History Record
40. Battery Connector
40.1. Location
40.2. Inspection
40.3. Installation
41. Amp System Line Contactor
41.1. Replacement
41.1.1. Removal
41.1.2. Installation
42. Amp System Line Contactor (CSX30/40 only)
42.1. Maintenance
42.1.1. Removal/Replacement of Contact Tips
43. Amp System EE Line Contactor
43.1. Maintenance
43.1.1. Removal/Replacement of Contact Tips
44. Battery Controller/Hourmeter/Lift Interrupt
44.1. General Information
44.2. Electrical
44.2.1. Voltage
44.3. Battery Controller (BC)
44.3.1. General Information
44.3.2. Reset
44.3.3. Key Switch
44.3.4. Hourmeter
44.4. Troubleshooting
44.4.1. Battery Discharge Indicator (BDI)
44.4.2. Hourmeter
45. Start/Stop Switches
45.1. General
45.1.1. Test/Inspection
45.2. Master Control On/Off Switch (S21)
45.2.1. Inspection
45.2.2. Removal
45.2.3. Installation
46. Light Assemblies
46.1. Warning Lights (Option)
46.1.1. Removal
46.1.2. Installation
46.2. Travel/Back-up Alarm (Option)
46.2.1. Removal
46.2.2. Installation
47. Transistor Controller
47.1. Basics Of Circuit Operation
47.1.1. Control Features
47.2. Maintenance
47.2.1. Safety
47.2.2. Cleaning
47.3. Motor Circuit
47.4. Control Circuit
47.5. Troubleshooting Guidelines
47.5.1. General
47.6. Shorts to Frame Test
47.7. Definitions
47.8. Diagnostics and Troubleshooting
47.8.1. Handset Diagnostics
47.8.2. Troubleshooting
47.8.3. Troubleshooting Chart
47.8.4. Technical Specification
47.8.5. Troubleshooting Chart Using Handset
48. Transistor Controller Troubleshooting
48.1. Troubleshooting Chart Index
48.2. Troubleshooting Charts
49. Hydraulic System
49.1. General
49.2. Description of Function
49.3. Main Components
49.3.1. Lift (Solenoid valve)
49.3.2. Lift (Mechanical Valve)
49.3.3. Lower (Solenoid Valve)
49.3.4. Lower (Mechanical Valve)
49.3.5. Relief Pressure
49.3.6. Compensating Cylinder
49.3.7. Reach (Solenoid valve)
49.3.8. Tilt (Solenoid valve)
49.3.9. Sideshift (Solenoid valve)
49.4. Maintenance
49.5. Adjustments
49.6. Troubleshooting
49.6.1. Primary Malfunctions
49.7. Definitions
49.8. Removal
49.9. Installation
50. Hydraulic Schematics
51. Hydraulic Fluid
51.1. Hydraulic Fluid Selection
51.2. Changing Hydraulic System Fluid
51.3. System Draining
51.4. Refilling System
51.5. Bleeding Hydraulic System
52. Hydraulic Tank
52.1. Removal
52.2. Installation
53. Hydraulic Pump Assembly
53.1. Disassembly
53.2. Inspection
53.3. Assembly
54. One Spool Control Valve
54.1. Operators Controls Removal
54.2. Control Valve Disassembly and Inspection
54.3. Operators Controls Installation
55. Two Spool Control Valve
55.1. Operators Controls Removal
55.2. Control Valve Disassembly and Inspection
55.3. Operators Controls Installation
56. Lift Cylinder, Two Stage Mast
56.1. Lift Cylinder, Two Stage Mast
56.1.1. Removal
56.1.2. Disassembly
56.1.3. Assembly
56.1.4. Installation
56.2. Two Stage Full Freelift Mast Cylinder Repair
56.2.1. Removal
56.2.2. Disassembly
56.2.3. Assembly
56.2.4. Installation
56.3. Two Stage Full Freelift Mast Staging Cylinder Repair
56.3.1. Removal
56.3.2. Disassembly
56.3.3. Assembly
56.3.4. Installation
57. Lift Cylinder, Three Stage Mast
57.1. Repair
57.1.1. Removal
57.1.2. Disassembly
57.1.3. Assembly
57.1.4. Installation
58. Reach Cylinder, WRX30
58.1. Removal
58.2. Disassembly
58.3. Inspection
58.4. Assembly
58.5. Installation
59. Tilt Cylinder
59.1. Removal
59.2. Disassembly
59.3. Inspection
59.4. Assembly
59.5. Installation
59.6. Removal
59.7. Disassembly
59.8. Inspection
59.9. Assembly
59.10. Installation
60. Mast, Two Stage
60.1. Shimming Carriage with Mast on Truck.
60.2. Repair
60.2.1. Removal
60.2.2. Disassembly
60.2.3. Assembly
60.2.4. Installation
60.3. Lift Chain
60.3.1. Lift Chain Adjustment
60.3.2. Lift Chain Maintenance
60.3.3. Lift Chain Inspection
60.3.4. Lift Chain Replacement
61. Mast, Three Stage
61.1. Shimming Carriage with Mast on Truck.
61.2. Repair
61.2.1. Removal
61.2.2. Disassembly
61.2.3. Assembly
61.2.4. Installation
61.3. Lift Chain
62. Sideshifter, Serial numbers 25268000 – 28077001
62.1. Mounting Instructions
62.1.1. Installation
62.2. Operation
62.3. Maintenance
62.3.1. Lower Slides
62.3.2. Upper Slides
62.3.3. Cylinder
63. Sideshifter, Serial number 28077002 – UP
63.1. Mounting Instructions
63.1.1. Installation
63.2. Operation
63.3. Maintenance
63.3.1. Carriage Removal
63.3.2. Upper Pad Replacement
63.3.3. Lower Pad Replacement
63.3.4. Cylinder
63.4. Troubleshooting
63.4.1. No Sideshifting
63.4.2. Very Slow Sideshifting
63.4.3. Irregular Sideshifting
64. Single Reach, WRX30
64.1. Maintenance
64.1.1. Inspection
64.1.2. Adjustment
64.2. Repair
64.2.1. Disassembly
64.2.2. Assembly
64.3. Carriage Bumpers
64.3.1. Reach Adjustment
64.4. Fork Carriage Pivot Pins
64.5. Carriage Roller Bearings
64.5.1. Removal
64.5.2. Installation
64.6. Removal
64.7. Inspection
64.8. Installation
65. Load Backrest
65.1. Removal
65.2. Installation
66. Handset Operation
66.1. Operating Modes
66.2. Revert to Previous Settings
66.3. Handset Self Test

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