BT CTX 1300SEi, CTX 1300SEi SF Service Manual 150103-040
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BT CTX 1300SEi, CTX 1300SEi SF Service Manual 150103-040 - Image 5

BT CTX 1300SEi, CTX 1300SEi SF Service Manual 150103-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 150103-040
  • : Service Manual PDF
  • Number of Pages: 300
  • Size: 7.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CTX 1300SEi, CTX 1300SEi SF
  • 1. Return to Home Page
  • 2. Master Service Manual Product family CT
  • 2.1. BT CTX 1300SEi BT CTX 1300SEi-SF
  • 3. Contents Master Service Manual (MSM)
  • 3.1. Valid from serial number
  • 3.1.1. Serial No
  • 3.2. Document list
  • 3.2.1. Section
  • 3.2.2. Document
  • 4. Introduction to BTs Service Manual
  • 5. Contents, M
  • 5.1. Truck information
  • 6. Operators manual
  • 6.1. Valid from serial number
  • 6.2. Serial No
  • 6.3. General
  • 6.3.1. Issued operators manuals
  • 7. General product information
  • 7.1. Valid from serial number
  • 7.1.1. Serial No
  • 7.2. Presentation of the truck
  • 7.2.1. Intended application of the truck
  • 7.2.2. Forbidden application of the truck
  • 7.3. Truck data
  • 7.3.1. Model designation
  • 7.3.2. CTX 1300SEi (Fork skew)
  • 7.3.3. CTX H (Fork skew)
  • 7.3.4. Model designation
  • 7.3.5. CTX 1300 SEi SF (tele fork)
  • 7.3.6. CTX H SF (tele fork)
  • 7.4. Truck dimensions
  • 7.4.1. Dimensions CTX 1300SEi
  • 7.4.2. Dimensions CTX 1300SEi SF
  • 7.4.3. CTX H SF
  • 7.5. Identification plate
  • 7.6. Main components
  • 7.6.1. Identification plate With model designation, serial number, year of manufacture, weight witho…
  • 7.6.2. Mast
  • 7.6.3. Emergency switch off
  • 7.6.4. Emergency lowering valve Valve for emergency lowering under the guard.
  • 7.6.5. Load carrier
  • 7.6.6. Initial lift mast
  • 7.6.7. Identification plate With model designation, serial number, year of manufacture, weight witho…
  • 7.6.8. Mast
  • 7.6.9. Emergency switch off
  • 7.6.10. Emergency lowering valve Valve for emergency lowering under the guard.
  • 7.6.11. Load carrier
  • 7.6.12. Initial lift mast
  • 7.7. Warning and information plates and symbols
  • 7.7.1. Attachment point for spring-loaded hooks
  • 7.7.2. Passengers prohibited
  • 7.7.3. Identification plate
  • 7.7.4. Joystick functions right
  • 7.7.5. Joystick functions left
  • 7.7.6. Do not walk under an elevated load
  • 7.7.7. Emergency lower
  • 7.7.8. Hydraulic oil filling
  • 7.7.9. Risk of crushing
  • 7.7.10. Lifting points
  • 7.7.11. Attachment point for spring-loaded hooks
  • 7.7.12. Passengers prohibited
  • 7.7.13. Identification plate
  • 7.7.14. Joystick functions right
  • 7.7.15. Joystick functions left
  • 7.7.16. Do not walk under an elevated load
  • 7.7.17. Emergency lower
  • 7.7.18. Hydraulic oil filling
  • 7.7.19. Risk of crushing
  • 7.7.20. Lifting points
  • 8. Technical data
  • 8.1. Valid from serial number
  • 8.2. Serial No.
  • 8.3. CTX 1300SEi
  • 8.4. CTX 1300SEi-SF
  • 8.4.1. Drive motor
  • 8.4.2. Transmission/gear
  • 8.4.3. Drive wheel
  • 8.4.4. Support arm wheels
  • 8.4.5. Hydraulic system, drive unit
  • 8.4.6. Hydraulic system, fork unit
  • 8.4.7. Batteries
  • 8.4.8. All models
  • 8.4.9. Travel speeds
  • 8.4.10. Lifting/lowering speeds
  • 8.4.11. Other speeds (unit speeds)
  • 8.4.12. Power consumption
  • 9. Ordering Spare Parts
  • 10. Quality Parts
  • 10.1. Valid from serial number
  • 10.2. Serial No
  • 10.3. Issued Quality Parts
  • 10.3.1. Serial No
  • 10.3.2. Order number
  • 11. Recommended Spare Parts (RSP)
  • 11.1. Valid from serial number
  • 11.2. Serial No
  • 11.3. Issued RSP
  • 11.3.1. Serial No
  • 12. Contents, P
  • 12.1. Preventive Maintenance
  • 13. Introduction, maintenance
  • 13.1. Safety regulations with maintenance work
  • 13.1.1. WARNING
  • 13.1.2. WARNING
  • 13.1.3. WARNING
  • 13.1.4. CAUTION
  • 13.2. Cleaning and washing
  • 13.2.1. External cleaning
  • 13.2.2. Cleaning the motor compartment
  • 13.2.3. Electrical components
  • 13.3. Safe lifting
  • 13.3.1. WARNING
  • 14. Preventive Maintenance
  • 14.1. Valid from serial number
  • 14.2. Serial No.
  • 14.3. Maintenance Chart
  • 14.3.1. Work to carry out
  • 15. Preventive Maintenance
  • 15.1. Valid from serial number
  • 15.2. Serial No
  • 15.3. Maintenance Chart
  • 15.3.1. Work to carry out
  • 16. Oil and Grease Specification
  • 16.1. Valid from serial number
  • 16.2. Serial No.
  • 16.3. Lubricant
  • 16.4. Specification
  • 17. Contents, S
  • 17.1. Service instructions
  • 18. Chassis
  • 18.1. Valid from serial number
  • 18.2. Serial No.
  • 18.3. General
  • 18.3.1. Lifting using lifting hooks or wires
  • 18.3.2. Lifting using a forklift
  • 18.4. BT CTX with dismantled mast
  • 18.4.1. General
  • 18.4.2. Mounting the mast on the chassis
  • 19. Drive unit/gear
  • 19.1. Valid from serial number
  • 19.2. Serial Nr
  • 19.3. General
  • 19.4. Gear components/data
  • 19.4.1. Component identification
  • 19.4.2. Technical gear data
  • 19.4.3. Dismantled gear
  • 19.5. Dismantling/fitting
  • 19.5.1. Dismantling of drive unit from truck
  • 19.5.2. Fitting the drive unit in truck
  • 19.5.3. Dismantling the drive motor and the gear
  • 19.5.4. Fitting the drive motor and the gear
  • 19.6. Oil level check/replacing
  • 19.6.1. Check/filling of oil
  • 19.6.2. Oil replacement
  • 19.7. Repairs
  • 19.7.1. Exchange of drive shaft sealing ring
  • 19.7.2. Leakage from the top cover
  • 19.7.3. Leakage from the lower cover
  • 19.7.4. Replacing the wheel bolt
  • 20. Drive unit/gear
  • 20.1. Valid from serial number
  • 20.2. Serial No.
  • 20.3. General
  • 20.4. Components/data of the drive unit and gear
  • 20.4.1. Component identification
  • 20.4.2. Technical data
  • 20.4.3. Dismantled gear
  • 20.5. Replacing the drive motor/drive gear
  • 20.5.1. Dismantling of drive unit from truck
  • 20.5.2. Fitting the drive unit in truck
  • 20.5.3. Dismantling the drive motor and the gear
  • 20.5.4. Fitting the drive motor and the gear
  • 20.6. Oil level check/replacement
  • 20.6.1. Checking/filling of oil
  • 20.6.2. Oil replacement
  • 20.7. Repairs
  • 20.7.1. Replacing the drive shaft sealing ring
  • 20.7.2. Leakage from the top cover
  • 20.7.3. Leakage from the lower cover
  • 20.7.4. Replacing the wheel bolt
  • 21. Magnetic brake
  • 21.1. Valid from serial number
  • 21.2. Serial No.
  • 21.3. General
  • 21.3.1. Function
  • 21.4. Maintenance
  • 21.4.1. Adjustment
  • 21.4.2. Replacing the brake disc
  • 22. Wire guidance
  • 22.1. Valid from serial number
  • 22.2. Serial No.
  • 22.3. General
  • 22.4. Generator
  • 22.4.1. Technical data
  • 22.5. Antennas
  • 22.5.1. Antenna cable
  • 22.6. Wire guidance logic card
  • 22.6.1. Components
  • 22.6.2. Connectors
  • 22.6.3. Display
  • 22.7. Miscellaneous
  • 22.8. Description of function
  • 22.8.1. Forward travel
  • 22.8.2. Reverse travel
  • 22.8.3. Control signals
  • 22.9. Adjustments
  • 22.9.1. Truck computer A2
  • 22.9.2. Wire guidance logic card A3
  • 22.10. Installing a new wire guidance logic card
  • 22.10.1. Truck model
  • 22.10.2. ID number
  • 22.10.3. Truck model
  • 22.10.4. ID number
  • 22.11. Troubleshooting
  • 22.11.1. Control signals
  • 22.12. Electrical System
  • 22.12.1. Valid from serial number
  • 22.12.2. Serial No.
  • 22.12.3. General
  • 23. Electric panel on chassis
  • 24. Electrical panel, operators cabin
  • 25. General description of the electrical system
  • 25.1. Drive motor circuit (sheet 1)
  • 25.2. Pump, cabin lift, battery indicator/hour counter (sheet 2)
  • 25.3. Inputs to logic card A2 (sheet 3)
  • 25.4. Inputs to logic card A2 (sheet 4)
  • 25.5. Inputs to logic card A2 (sheet 5)
  • 25.6. Outputs from logic card A2 (sheet 6)
  • 25.7. Outputs from logic card A2 (sheet 7)
  • 25.8. Outputs from logic card A2 (sheet 8)
  • 25.9. Horn, lighting, and fork pump motor (sheet 9)
  • 25.10. Inputs to the logic card A4 (sheet 10)
  • 25.11. Outputs from the logic card A4 (sheet 10)
  • 25.12. Inputs to the logic card A4 (sheet 11)
  • 25.13. Outputs from the logic card A4 (sheet 11)
  • 25.14. Outputs from the logic card A4 (sheet 12)
  • 25.15. Wire guidance (sheet 13)
  • 25.16. List of symbols and circuit diagrams
  • 26. Symbol list
  • 26.1. Description
  • 27. Electrical diagrams T code 161
  • 28. Electrical diagrams T code 311
  • 29. Component list
  • 29.1. Description
  • 29.2. Designation – Function
  • 29.3. Description of function
  • 30. Start
  • 31. Presence control
  • 31.1. Open cabin gates
  • 31.2. Closed cabin gates
  • 32. Dead mans handle
  • 33. Forward/Reverse travel
  • 34. Emergency drive position
  • 35. Travel speed
  • 35.1. Out of aisle
  • 35.2. In narrow aisles, rail steering
  • 35.3. In narrow aisles, wire guidance
  • 36. Braking
  • 37. End-of-aisle brake
  • 38. Steering
  • 39. Lifting the cabin
  • 40. Lowering the cabin
  • 41. Slack chain guard
  • 42. Turret head fork unit
  • 42.1. Traversing
  • 42.2. Rotation
  • 42.3. Lifting/lowering the forks
  • 42.4. Extra function
  • 42.5. Miscellaneous
  • 43. Shuttle Fork Unit
  • 43.1. Right dead mans handle not engaged.
  • 43.2. Joystick not centered.
  • 43.3. Right dead mans handle engaged.
  • 43.4. Forks moving left or right.
  • 43.5. Forks moving up or down.
  • 43.6. Computer error at start-up.
  • 43.7. Safety relay malfunction.
  • 43.8. Short-circuit on one of the outputs.
  • 43.9. Side-shift
  • 43.10. Lifting/lowering the forks
  • 43.11. Miscellaneous
  • 44. Miscellaneous
  • 44.1. Adjustments
  • 45. Speed sensors (S55, S56)
  • 46. Traversing sensors (S57, S58)
  • 47. Height sensor (S90-S92, S104-S106)
  • 48. Display
  • 48.1. Valid from serial number
  • 48.2. Serial No.
  • 48.3. Display indications and pushbuttons
  • 48.3.1. Indication Truck OK The green LED comes on when the truck is ready for use.
  • 48.3.2. Indication Straight articulated centre The green LED comes on when the truck is perfectly s…
  • 48.3.3. Indication Truck in aisle The green LED comes on when the truck is in a narrow aisle.
  • 48.3.4. Indication Wire guidance The yellow LED blinks when the truck is searching for the wire and…
  • 48.3.5. Indication Forks not in home position The red LED lights when the forks are not in the hom…
  • 48.3.6. Indication Open gate The red LED lights when the gate has not been closed and the right joy…
  • 48.3.7. Indication Slack chain The red LED lights when there is slack in one of the cabin lifting c…
  • 48.3.8. Indication Battery status The red LED lights when there is no more than 20 left of the bat…
  • 48.3.9. Enter button Pushbutton used to store parameters.
  • 48.3.10. /- button Pushbutton used to change parameter values.
  • 48.3.11. Up/Down button Pushbutton used to select parameters.
  • 48.4. Display menus
  • 48.4.1. Normal position
  • 48.4.2. Emergency drive position
  • 48.4.3. Programming position
  • 49. Transistor regulator
  • 49.1. Valid from serial number
  • 49.2. Serial No.
  • 49.3. Transistor regulator
  • 49.3.1. Motor Connections
  • 49.3.2. Control voltage contact
  • 49.4. Technical data
  • 49.5. LED indications
  • 49.5.1. LED No.
  • 49.5.2. Indicates
  • 49.5.3. Diagnosis
  • 49.6. Maintenance
  • 49.6.1. Safety
  • 49.6.2. Cleaning
  • 49.7. Safety inspection
  • 49.7.1. Check transistor regulator safety circuit
  • 50. Electronic card A2
  • 50.1. Valid from serial number
  • 50.2. Serial No.
  • 50.3. General
  • 50.4. A2 connection terminals and voltages
  • 50.4.1. X91
  • 50.4.2. X92
  • 50.4.3. X93
  • 50.4.4. X94
  • 50.4.5. X95
  • 50.4.6. X96
  • 50.4.7. X97
  • 50.4.8. X98
  • 50.4.9. X99
  • 50.5. A2 board adjustments
  • 50.5.1. Adjustment of steering centre position
  • 50.5.2. Adjustment of cabin lift (offset)
  • 50.5.3. Adjustment of cabin lowering (offset)
  • 50.6. Error codes
  • 50.6.1. Error types
  • 50.6.2. Error codes
  • 50.6.3. Installing a new board in the truck
  • 50.6.4. Programming parameters
  • 51. Electronic card
  • 51.1. Valid from serial number
  • 51.2. Serial No.
  • 51.3. General
  • 51.4. Connection terminals and voltages on A4
  • 51.4.1. A4100
  • 51.4.2. A4200
  • 51.4.3. A4300
  • 51.4.4. A4400
  • 51.4.5. A4500
  • 51.5. A4 board adjustments, T code 161
  • 51.5.1. Adjustment of turret movement (end position)
  • 51.5.2. Adjustment of traversing movement (offset)
  • 51.5.3. Adjustment of shuttle movement (offset)
  • 51.5.4. Adjustment of traversing travel
  • 51.6. Troubleshooting
  • 51.6.1. OK LED
  • 51.7. A4 board adjustments, T code 311
  • 51.7.1. Adjustment of traversing movement (offset)
  • 51.7.2. Adjustment of traversing travel
  • 51.8. Troubleshooting
  • 51.8.1. OK LED
  • 52. Hydraulic system
  • 52.1. Valid from serial number
  • 52.2. Serial No.
  • 52.3. Main lift/steering
  • 52.3.1. General
  • 52.3.2. Cabin Lift right joystick upwards
  • 52.3.3. Lowering the cabin – right joystick pressed down
  • 52.4. Steering
  • 52.4.1. Articulated centre cylinders
  • 52.4.2. Installing the articulated centre cylinders
  • 52.4.3. Hydraulic chart, chassis
  • 52.4.4. Symbol list, chassis
  • 52.4.5. Decreasing the accumulator pressure
  • 52.5. Initial lift, turret fork unit
  • 52.5.1. General
  • 52.5.2. Fork rotation
  • 52.5.3. Traversing movement
  • 52.5.4. Lifting/lowering the forks
  • 52.5.5. Hydraulic chart, initial lift
  • 52.5.6. Symbol list, initial lift
  • 53. Hydraulic system
  • 53.1. Valid from serial number
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