BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000
BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 2
BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 3
BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 4
BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 5

BT CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 304959-000
  • : Service Manual PDF
  • Number of Pages: 476
  • Size: 15.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CSX10, CSX20, CSX30, CSX40, WSX22, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck
  • 1. Front Cover
  • 2. Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 4.2. General Safety
  • 5. Battery Safety
  • 6. Static Safety
  • 7. Welding Safety
  • 8. Introduction, Service Manual
  • 9. Contents, Section M
  • 9.1. Machine Information
  • 10. General Product Information
  • 10.1. Presentation of Walkie Trucks.
  • 10.1.1. Truck Side Views
  • 10.1.2. Intended Truck Application
  • 10.1.3. Prohibited Truck Application
  • 10.1.4. Truck Data
  • 10.1.5. CSX10 Dimensions
  • 10.1.6. CSX20 Dimensions
  • 10.1.7. CSX30 Dimensions
  • 10.1.8. CSX40 Dimensions
  • 10.1.9. WSX22 Dimensions
  • 10.1.10. WSX30 Dimensions
  • 10.1.11. WSX40 Dimensions
  • 10.1.12. WRX30 Dimensions
  • 10.1.13. Data Plate
  • 10.2. Main Components
  • 11. Inch (SAE) and Metric Fasteners
  • 11.1. Introduction
  • 11.2. Nomenclature, Threads
  • 11.3. Strength Identification
  • 11.4. Conversion of Metric and English Units
  • 12. Technical Service Data
  • 13. Ordering Spare Parts
  • 14. Contents, Section P
  • 14.1. Planned Maintenance
  • 15. Introduction, Maintenance
  • 15.1. Jacking Truck Off The Floor
  • 15.1.1. Elevate Rear of Truck
  • 15.1.2. Elevate Either Side of Truck
  • 15.2. Lubricants
  • 15.2.1. Standard
  • 15.2.2. Corrosion
  • 15.2.3. Cold Storage
  • 16. Service Schedule
  • 16.1. Planned Maintenance Schedule
  • 16.2. Planned Maintenance Procedures
  • 16.2.1. Services Performed Daily or Every 8 Operating Hours
  • 16.2.2. Services Performed Monthly or Every 120 Operating Hours.
  • 16.2.3. Services Performed Every 480 or 960 Operating Hours
  • 16.2.4. Services Performed Annually or Every 1400 Operating Hours
  • 17. Lubrication Chart
  • 18. Oil and Grease Specifications
  • 18.1. Approved Oils and Grease
  • 18.2. CSX Grease Mast Adjustment Points Location
  • 18.3. WSX Grease Mast Adjustment Points Location
  • 18.4. WRX Grease Mast Adjustment Points Location
  • 19. Contents, Section S
  • 19.1. Service Instructions
  • 20. Frame/Chassis
  • 20.1. General
  • 20.2. Main Components
  • 21. Inspection Covers
  • 22. Battery Roller (Optional)
  • 22.1. Battery Cover, Optional (WSX22 EE Trucks Only)
  • 22.1.1. Inspection
  • 22.1.2. Removal
  • 22.1.3. Installation
  • 22.2. Battery Rollers
  • 22.2.1. Inspection
  • 22.2.2. Replacement
  • 23. Driver Controls, One Spool
  • 23.1. Removal
  • 23.2. Installation
  • 24. Driver Controls, Two Spool
  • 24.1. Removal
  • 24.2. Installation
  • 24.3. Decal with Protective Sheet
  • 24.4. Decal without Protective Sheet
  • 25. Motor Maintenance Schedule/Troubleshooting
  • 25.1. General Information
  • 25.2. Operating Conditions
  • 25.3. Troubleshooting
  • 26. Motor Repair
  • 26.1. Pump Motor
  • 26.1.1. Pump Motor Removal
  • 26.1.2. Pump Motor Installation
  • 26.2. Drive Motor
  • 26.2.1. Brush Replacement
  • 26.2.2. Drive Motor Removal
  • 26.2.3. Drive Motor Installation
  • 26.3. Component Repair
  • 26.3.1. Disassembly
  • 26.4. Inspection
  • 26.4.1. Drive End head
  • 26.4.2. Commutator End Head
  • 26.4.3. Bearings
  • 26.4.4. Brush and Commutator
  • 26.4.5. Armature
  • 26.4.6. Frame and Field Assembly
  • 26.4.7. Assembly/Testing
  • 27. Transmission
  • 27.1. System Description
  • 27.2. Troubleshooting
  • 27.2.1. Kick Panel
  • 27.3. Transmission Repair
  • 27.3.1. Removal
  • 27.3.2. Installation
  • 27.4. Transmission Assembly
  • 27.4.1. Disassembly
  • 27.4.2. Assembly
  • 27.5. Axle Seal
  • 27.5.1. Removal
  • 27.5.2. Installation
  • 28. Parking Brake System
  • 28.1. Brake Theory of Operation
  • 28.2. Brake Adjustment
  • 28.3. Brake Shoe Removal / Installation
  • 29. Drive Wheel
  • 29.1. Removal
  • 29.2. Installation
  • 29.3. Tire Pressing Procedure
  • 30. Support/Swivel Wheel
  • 30.1. Maintenance and Adjustments
  • 30.1.1. Caster Adjustment
  • 30.2. Troubleshooting
  • 30.2.1. Stabilizing Caster
  • 31. Load Wheels
  • 31.1. Removal and Installation
  • 32. Caster Assembly
  • 32.1. Disassembly
  • 32.2. Inspection
  • 32.3. Assembly
  • 33. Steering Arm/Wheel, Tiler Arm (Serial 25268000 – 27323000)
  • 33.1. Removal
  • 33.2. Inspection
  • 33.3. Installation
  • 34. Steering Arm/Wheel, Tiler Arm (Serial 27323001 – UP)
  • 34.1. Removal
  • 34.2. Inspection
  • 34.3. Installation
  • 35. Steering Arm/Wheel, Head
  • 35.1. Control Handle Head
  • 35.1.1. Removal
  • 35.1.2. Installation
  • 35.2. Direction Control Switches
  • 35.3. Raise, Lower, and Horn Switches
  • 35.4. Potentiometer
  • 35.4.1. Removal
  • 35.4.2. Installation
  • 35.5. Reverser Assembly Replacement
  • 36. Electrical Functions
  • 36.1. General
  • 36.1.1. Adjustable Settings
  • 36.1.2. References
  • 36.1.3. Key Switch S17 in ON Position
  • 36.1.4. Operating Arm in Drive Position, S10, Brake Switch Closed
  • 36.1.5. Travel Request, Forks First
  • 36.1.6. Travel Request, Forks Trailing
  • 36.1.7. Reversing/Motor Brake Forks First to Forks Trailing Direction
  • 36.1.8. Reversing/Motor Brake Forks Trailing to Forks First Direction
  • 36.1.9. Reverser switch
  • 36.1.10. Lifting Forks
  • 36.1.11. Lowering Forks
  • 36.1.12. Horn
  • 36.2. Options
  • 36.2.1. Lifting Forks (Manual Valve)
  • 36.2.2. Tilting Forks
  • 36.2.3. Side Shifting Forks
  • 36.2.4. Extend/Retract Forks
  • 37. Electrical Symbols
  • 38. Electrical Schematics
  • 39. Battery
  • 39.1. Removal
  • 39.2. Installation
  • 39.3. Battery Maintenance
  • 39.3.1. Battery Inspection and Care
  • 39.3.2. Battery Exterior Cleaning
  • 39.3.3. Charging
  • 39.4. Storage
  • 39.5. Battery History Record
  • 40. Battery Connector
  • 40.1. Location
  • 40.2. Inspection
  • 40.3. Installation
  • 41. Amp System Line Contactor
  • 41.1. Replacement
  • 41.1.1. Removal
  • 41.1.2. Installation
  • 42. Amp System Line Contactor (CSX30/40 only)
  • 42.1. Maintenance
  • 42.1.1. Removal/Replacement of Contact Tips
  • 43. Amp System EE Line Contactor
  • 43.1. Maintenance
  • 43.1.1. Removal/Replacement of Contact Tips
  • 44. Battery Controller/Hourmeter/Lift Interrupt
  • 44.1. General Information
  • 44.2. Electrical
  • 44.2.1. Voltage
  • 44.3. Battery Controller (BC)
  • 44.3.1. General Information
  • 44.3.2. Reset
  • 44.3.3. Key Switch
  • 44.3.4. Hourmeter
  • 44.4. Troubleshooting
  • 44.4.1. Battery Discharge Indicator (BDI)
  • 44.4.2. Hourmeter
  • 45. Start/Stop Switches
  • 45.1. General
  • 45.1.1. Test/Inspection
  • 45.2. Master Control On/Off Switch (S21)
  • 45.2.1. Inspection
  • 45.2.2. Removal
  • 45.2.3. Installation
  • 46. Light Assemblies
  • 46.1. Warning Lights (Option)
  • 46.1.1. Removal
  • 46.1.2. Installation
  • 46.2. Travel/Back-up Alarm (Option)
  • 46.2.1. Removal
  • 46.2.2. Installation
  • 47. Transistor Controller
  • 47.1. Basics Of Circuit Operation
  • 47.1.1. Control Features
  • 47.2. Maintenance
  • 47.2.1. Safety
  • 47.2.2. Cleaning
  • 47.3. Motor Circuit
  • 47.4. Control Circuit
  • 47.5. Troubleshooting Guidelines
  • 47.5.1. General
  • 47.6. Shorts to Frame Test
  • 47.7. Definitions
  • 47.8. Diagnostics and Troubleshooting
  • 47.8.1. Handset Diagnostics
  • 47.8.2. Troubleshooting
  • 47.8.3. Troubleshooting Chart
  • 47.8.4. Technical Specification
  • 47.8.5. Troubleshooting Chart Using Handset
  • 48. Transistor Controller Troubleshooting
  • 48.1. Troubleshooting Chart Index
  • 48.2. Troubleshooting Charts
  • 49. Hydraulic System
  • 49.1. General
  • 49.2. Description of Function
  • 49.3. Main Components
  • 49.3.1. Lift (Solenoid valve)
  • 49.3.2. Lift (Mechanical Valve)
  • 49.3.3. Lower (Solenoid Valve)
  • 49.3.4. Lower (Mechanical Valve)
  • 49.3.5. Relief Pressure
  • 49.3.6. Compensating Cylinder
  • 49.3.7. Reach (Solenoid valve)
  • 49.3.8. Tilt (Solenoid valve)
  • 49.3.9. Sideshift (Solenoid valve)
  • 49.4. Maintenance
  • 49.5. Adjustments
  • 49.6. Troubleshooting
  • 49.6.1. Primary Malfunctions
  • 49.7. Definitions
  • 49.8. Removal
  • 49.9. Installation
  • 50. Hydraulic Schematics
  • 51. Hydraulic Fluid
  • 51.1. Hydraulic Fluid Selection
  • 51.2. Changing Hydraulic System Fluid
  • 51.3. System Draining
  • 51.4. Refilling System
  • 51.5. Bleeding Hydraulic System
  • 52. Hydraulic Tank
  • 52.1. Removal
  • 52.2. Installation
  • 53. Hydraulic Pump Assembly
  • 53.1. Disassembly
  • 53.2. Inspection
  • 53.3. Assembly
  • 54. One Spool Control Valve
  • 54.1. Operators Controls Removal
  • 54.2. Control Valve Disassembly and Inspection
  • 54.3. Operators Controls Installation
  • 55. Two Spool Control Valve
  • 55.1. Operators Controls Removal
  • 55.2. Control Valve Disassembly and Inspection
  • 55.3. Operators Controls Installation
  • 56. Lift Cylinder, Two Stage Mast
  • 56.1. Lift Cylinder, Two Stage Mast
  • 56.1.1. Removal
  • 56.1.2. Disassembly
  • 56.1.3. Assembly
  • 56.1.4. Installation
  • 56.2. Two Stage Full Freelift Mast Cylinder Repair
  • 56.2.1. Removal
  • 56.2.2. Disassembly
  • 56.2.3. Assembly
  • 56.2.4. Installation
  • 56.3. Two Stage Full Freelift Mast Staging Cylinder Repair
  • 56.3.1. Removal
  • 56.3.2. Disassembly
  • 56.3.3. Assembly
  • 56.3.4. Installation
  • 57. Lift Cylinder, Three Stage Mast
  • 57.1. Repair
  • 57.1.1. Removal
  • 57.1.2. Disassembly
  • 57.1.3. Assembly
  • 57.1.4. Installation
  • 58. Reach Cylinder, WRX30
  • 58.1. Removal
  • 58.2. Disassembly
  • 58.3. Inspection
  • 58.4. Assembly
  • 58.5. Installation
  • 59. Tilt Cylinder
  • 59.1. Removal
  • 59.2. Disassembly
  • 59.3. Inspection
  • 59.4. Assembly
  • 59.5. Installation
  • 59.6. Removal
  • 59.7. Disassembly
  • 59.8. Inspection
  • 59.9. Assembly
  • 59.10. Installation
  • 60. Mast, Two Stage
  • 60.1. Shimming Carriage with Mast on Truck.
  • 60.2. Repair
  • 60.2.1. Removal
  • 60.2.2. Disassembly
  • 60.2.3. Assembly
  • 60.2.4. Installation
  • 60.3. Lift Chain
  • 60.3.1. Lift Chain Adjustment
  • 60.3.2. Lift Chain Maintenance
  • 60.3.3. Lift Chain Inspection
  • 60.3.4. Lift Chain Replacement
  • 61. Mast, Three Stage
  • 61.1. Shimming Carriage with Mast on Truck.
  • 61.2. Repair
  • 61.2.1. Removal
  • 61.2.2. Disassembly
  • 61.2.3. Assembly
  • 61.2.4. Installation
  • 61.3. Lift Chain
  • 62. Sideshifter, Serial numbers 25268000 – 28077001
  • 62.1. Mounting Instructions
  • 62.1.1. Installation
  • 62.2. Operation
  • 62.3. Maintenance
  • 62.3.1. Lower Slides
  • 62.3.2. Upper Slides
  • 62.3.3. Cylinder
  • 63. Sideshifter, Serial number 28077002 – UP
  • 63.1. Mounting Instructions
  • 63.1.1. Installation
  • 63.2. Operation
  • 63.3. Maintenance
  • 63.3.1. Carriage Removal
  • 63.3.2. Upper Pad Replacement
  • 63.3.3. Lower Pad Replacement
  • 63.3.4. Cylinder
  • 63.4. Troubleshooting
  • 63.4.1. No Sideshifting
  • 63.4.2. Very Slow Sideshifting
  • 63.4.3. Irregular Sideshifting
  • 64. Single Reach, WRX30
  • 64.1. Maintenance
  • 64.1.1. Inspection
  • 64.1.2. Adjustment
  • 64.2. Repair
  • 64.2.1. Disassembly
  • 64.2.2. Assembly
  • 64.3. Carriage Bumpers
  • 64.3.1. Reach Adjustment
  • 64.4. Fork Carriage Pivot Pins
  • 64.5. Carriage Roller Bearings
  • 64.5.1. Removal
  • 64.5.2. Installation
  • 64.6. Removal
  • 64.7. Inspection
  • 64.8. Installation
  • 65. Load Backrest
  • 65.1. Removal
  • 65.2. Installation
  • 66. Handset Operation
  • 66.1. Operating Modes
  • 66.2. Revert to Previous Settings
  • 66.3. Handset Self Test
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