BT ERGOMOVER Service Manual 180731-040
BT ERGOMOVER Service Manual 180731-040 - Image 2
BT ERGOMOVER Service Manual 180731-040 - Image 3
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BT ERGOMOVER Service Manual 180731-040 - Image 5

BT ERGOMOVER Service Manual 180731-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 180731-040
  • : Service Manual PDF
  • Number of Pages: 50
  • Size: 3.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • ERGOMOVER
  • 1. Contents
  • 1.1. Battery compartment parts 5
  • 1.1.1. Battery cassette for quick battery changes 5
  • 1.2. Seat, cushions 7
  • 1.2.1. Replacing the gas spring 7
  • 1.2.2. Replacing the seat 9
  • 1.3. Electric drive motor 11
  • 1.3.1. Service work on motor periodic inspection 11
  • 1.3.2. Replacing motor cables 12
  • 1.3.3. Replacing drive belts 12
  • 1.3.4. Dismantling the toothed belt pulley 13
  • 1.3.5. Fitting the intermediate shaft with double belt pulley 13
  • 1.3.6. Replacing the complete wheel and tyre 13
  • 1.3.7. Dismantling the rubber tyre 14
  • 1.4. Mechanical drive gear unit 15
  • 1.4.1. Description 15
  • 1.4.2. Drive wheel 17
  • 1.4.3. Guide bearing for drive wheel description, dismantling and greasing 19
  • 1.4.4. Taper roller bearing 19
  • 1.4.5. Dismantling the drive wheel 20
  • 1.4.6. Troubleshooting 21
  • 1.5. Parking brake parts 23
  • 1.5.1. Description parking brake 23
  • 1.5.2. Assembly 24
  • 1.5.3. Adjusting facilities 24
  • 1.6. Steering arm/wheel/lever 25
  • 1.6.1. Dismantling the steering wheel 26
  • 1.6.2. Dismantling the steering gear belt 26
  • 1.6.3. Dismantling the steering wheel shaft 27
  • 1.6.4. Dismantling the drive wheel 27
  • 1.7. Electrical system 29
  • 1.7.1. Circuit diagram for the ERGOMOVER 600 series 29
  • 1.7.2. Battery voltage troubleshooting 33
  • 1.8. General electrical components 35
  • 1.8.1. ZAPI SEM zero motor control system 35
  • 1.8.2. Setting and adjustment 35
  • 1.8.3. General 35
  • 1.8.4. Programming of motor control system 36
  • 1.8.5. Basic setting before delivery 36
  • 1.8.6. Programming 36
  • 1.8.7. To change the settings 37
  • 1.8.8. Pre-setting of different speedspermitted loads 41
  • 1.8.9. Symbols and Error codes 44
  • 1.9. Travel direction switch (separate) 47
  • 1.9.1. Description 47
  • 1.9.2. Joystick faulty 48
  • 1.9.3. Replacing the return spring 48
  • 1.10. Information 49
  • 1.10.1. In the event of breakdown 49
  • 1.10.2. Moving a truck that has broken down 49
  • 1.10.3. After tracing and repairing the fault 49
  • 1.10.4. Possible defects if the truck has broken down and cannot be moved 50
  • 2. Battery compartment parts
  • 2.1. Battery cassette for quick battery changes
  • 2.1.1. General
  • 2.1.2. Operation
  • 2.1.2.1. Changing a battery
  • 2.1.2.1.1. WARNING
  • 3. Seat, cushions
  • 3.1. Replacing the gas spring
  • 3.1.1. Description
  • 3.2. Replacing the seat
  • 3.2.1. Description
  • 4. Electric drive motor
  • 4.1. Service work on motor periodic inspection
  • 4.1.1. Description
  • 4.2. Replacing motor cables
  • 4.3. Replacing drive belts
  • 4.4. Dismantling the toothed belt pulley
  • 4.5. Fitting the intermediate shaft with double belt pulley
  • 4.6. Replacing the complete wheel and tyre
  • 4.7. Dismantling the rubber tyre
  • 5. Mechanical drive gear unit
  • 5.1. Description
  • 5.1.1. Description
  • 5.2. Drive wheel
  • 5.3. Guide bearing for drive wheel description, dismantling and greasing
  • 5.4. Taper roller bearing
  • 5.4.1. Fitting
  • 5.4.2. Type of grease
  • 5.4.3. Inspection and lubrication
  • 5.5. Dismantling the drive wheel
  • 5.6. Troubleshooting
  • 5.6.1. General
  • 5.6.2. Symptoms and action
  • 5.6.3. Drive belts
  • 5.6.4. Noise in the transmission/drive wheel
  • 5.6.5. Faulty motor
  • 5.6.6. Parking brake
  • 5.6.7. Motor controller
  • 6. Parking brake parts
  • 6.1. Description parking brake
  • 6.1.1. Description
  • 6.2. Assembly
  • 6.3. Adjusting facilities
  • 7. Steering arm/wheel/lever
  • 7.1. Description
  • 7.2. Dismantling the steering wheel
  • 7.3. Dismantling the steering gear belt
  • 7.3.1. Description
  • 7.4. Dismantling the steering wheel shaft
  • 7.5. Dismantling the drive wheel
  • 8. Electrical system
  • 8.1. Circuit diagram for the ERGOMOVER 600 series
  • 8.1.1. Main circuit diagram for the standard drive assembly
  • 8.1.2. Additional circuit diagram for forklift function
  • 8.2. Battery voltage troubleshooting
  • 8.2.1. The battery indicator lights up when the truck is running, even though the batteries have bee…
  • 8.2.1.1. Possible reasons
  • 8.2.1.2. Useful life and maintenance of the batteries
  • 9. General electrical components
  • 9.1. ZAPI SEM zero motor control system
  • 9.1.1. Connection
  • 9.2. Setting and adjustment
  • 9.2.1. Warning
  • 9.3. General
  • 9.4. Programming of motor control system
  • 9.5. Basic setting before delivery
  • 9.6. Programming
  • 9.7. To change the settings
  • 9.7.1. Parameters
  • 9.7.1.1. Mode type of operation
  • 9.7.1.2. Important parameters
  • 9.7.1.3. Warning
  • 9.7.2. Table of adjustable parameters
  • 9.7.2.1. Parameters
  • 9.7.2.2. Default
  • 9.8. Pre-setting of different speeds permitted loads
  • 9.8.1. Maximum speed
  • 9.8.2. Reducing the speed to between 4 and 9 km/h
  • 9.8.3. Pre-setting different speeds guideline values
  • 9.8.3.1. Max Speed Forw.
  • 9.8.3.2. Cutback Speed 1
  • 9.8.4. Increasing the speed to between 10 and 14 km/h
  • 9.8.5. Setting different speeds guideline values
  • 9.8.5.1. Max Speed Forw.
  • 9.8.5.2. Cutback Speed 1
  • 9.9. Symbols and Error codes
  • 9.9.1. Combined instrument on the control panel
  • 9.9.1.1. Symbols
  • 9.9.1.2. Error codes
  • 9.9.2. Battery indicator on the control panel
  • 9.9.3. Manual programming unit
  • 9.9.3.1. To connect the programming unit
  • 9.9.3.2. To disconnect the programming unit
  • 9.9.3.3. List of error codes
  • 9.9.4. SEM-ZERO Diagnostics
  • 9.9.4.1. N Flashes
  • 9.9.4.2. Message
  • 10. Travel direction switch (separate)
  • 10.1. Description
  • 10.2. Description
  • 10.3. Joystick faulty
  • 10.4. Replacing the return spring
  • 11. Information
  • 11.1. In the event of breakdown
  • 11.2. Moving a truck that has broken down
  • 11.3. After tracing and repairing the fault
  • 11.4. Possible defects if the truck has broken down and cannot be moved
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