BT CTX 1300SEi, CTX 1300SEi SF Service Manual 150103-040

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BT CTX 1300SEi, CTX 1300SEi SF Service Manual 150103-040

$30.00

Type Of Manual: Service Manual
Manual ID: 150103-040
: Service Manual PDF
Number of Pages: 300
Size: 7.8MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- CTX 1300SEi, CTX 1300SEi SF

1. Return to Home Page
2. Master Service Manual Product family CT
2.1. BT CTX 1300SEi BT CTX 1300SEi-SF
3. Contents Master Service Manual (MSM)
3.1. Valid from serial number
3.1.1. Serial No
3.2. Document list
3.2.1. Section
3.2.2. Document
4. Introduction to BTs Service Manual
5. Contents, M
5.1. Truck information
6. Operators manual
6.1. Valid from serial number
6.2. Serial No
6.3. General
6.3.1. Issued operators manuals
7. General product information
7.1. Valid from serial number
7.1.1. Serial No
7.2. Presentation of the truck
7.2.1. Intended application of the truck
7.2.2. Forbidden application of the truck
7.3. Truck data
7.3.1. Model designation
7.3.2. CTX 1300SEi (Fork skew)
7.3.3. CTX H (Fork skew)
7.3.4. Model designation
7.3.5. CTX 1300 SEi SF (tele fork)
7.3.6. CTX H SF (tele fork)
7.4. Truck dimensions
7.4.1. Dimensions CTX 1300SEi
7.4.2. Dimensions CTX 1300SEi SF
7.4.3. CTX H SF
7.5. Identification plate
7.6. Main components
7.6.1. Identification plate With model designation, serial number, year of manufacture, weight witho…
7.6.2. Mast
7.6.3. Emergency switch off
7.6.4. Emergency lowering valve Valve for emergency lowering under the guard.
7.6.5. Load carrier
7.6.6. Initial lift mast
7.6.7. Identification plate With model designation, serial number, year of manufacture, weight witho…
7.6.8. Mast
7.6.9. Emergency switch off
7.6.10. Emergency lowering valve Valve for emergency lowering under the guard.
7.6.11. Load carrier
7.6.12. Initial lift mast
7.7. Warning and information plates and symbols
7.7.1. Attachment point for spring-loaded hooks
7.7.2. Passengers prohibited
7.7.3. Identification plate
7.7.4. Joystick functions right
7.7.5. Joystick functions left
7.7.6. Do not walk under an elevated load
7.7.7. Emergency lower
7.7.8. Hydraulic oil filling
7.7.9. Risk of crushing
7.7.10. Lifting points
7.7.11. Attachment point for spring-loaded hooks
7.7.12. Passengers prohibited
7.7.13. Identification plate
7.7.14. Joystick functions right
7.7.15. Joystick functions left
7.7.16. Do not walk under an elevated load
7.7.17. Emergency lower
7.7.18. Hydraulic oil filling
7.7.19. Risk of crushing
7.7.20. Lifting points
8. Technical data
8.1. Valid from serial number
8.2. Serial No.
8.3. CTX 1300SEi
8.4. CTX 1300SEi-SF
8.4.1. Drive motor
8.4.2. Transmission/gear
8.4.3. Drive wheel
8.4.4. Support arm wheels
8.4.5. Hydraulic system, drive unit
8.4.6. Hydraulic system, fork unit
8.4.7. Batteries
8.4.8. All models
8.4.9. Travel speeds
8.4.10. Lifting/lowering speeds
8.4.11. Other speeds (unit speeds)
8.4.12. Power consumption
9. Ordering Spare Parts
10. Quality Parts
10.1. Valid from serial number
10.2. Serial No
10.3. Issued Quality Parts
10.3.1. Serial No
10.3.2. Order number
11. Recommended Spare Parts (RSP)
11.1. Valid from serial number
11.2. Serial No
11.3. Issued RSP
11.3.1. Serial No
12. Contents, P
12.1. Preventive Maintenance
13. Introduction, maintenance
13.1. Safety regulations with maintenance work
13.1.1. WARNING
13.1.2. WARNING
13.1.3. WARNING
13.1.4. CAUTION
13.2. Cleaning and washing
13.2.1. External cleaning
13.2.2. Cleaning the motor compartment
13.2.3. Electrical components
13.3. Safe lifting
13.3.1. WARNING
14. Preventive Maintenance
14.1. Valid from serial number
14.2. Serial No.
14.3. Maintenance Chart
14.3.1. Work to carry out
15. Preventive Maintenance
15.1. Valid from serial number
15.2. Serial No
15.3. Maintenance Chart
15.3.1. Work to carry out
16. Oil and Grease Specification
16.1. Valid from serial number
16.2. Serial No.
16.3. Lubricant
16.4. Specification
17. Contents, S
17.1. Service instructions
18. Chassis
18.1. Valid from serial number
18.2. Serial No.
18.3. General
18.3.1. Lifting using lifting hooks or wires
18.3.2. Lifting using a forklift
18.4. BT CTX with dismantled mast
18.4.1. General
18.4.2. Mounting the mast on the chassis
19. Drive unit/gear
19.1. Valid from serial number
19.2. Serial Nr
19.3. General
19.4. Gear components/data
19.4.1. Component identification
19.4.2. Technical gear data
19.4.3. Dismantled gear
19.5. Dismantling/fitting
19.5.1. Dismantling of drive unit from truck
19.5.2. Fitting the drive unit in truck
19.5.3. Dismantling the drive motor and the gear
19.5.4. Fitting the drive motor and the gear
19.6. Oil level check/replacing
19.6.1. Check/filling of oil
19.6.2. Oil replacement
19.7. Repairs
19.7.1. Exchange of drive shaft sealing ring
19.7.2. Leakage from the top cover
19.7.3. Leakage from the lower cover
19.7.4. Replacing the wheel bolt
20. Drive unit/gear
20.1. Valid from serial number
20.2. Serial No.
20.3. General
20.4. Components/data of the drive unit and gear
20.4.1. Component identification
20.4.2. Technical data
20.4.3. Dismantled gear
20.5. Replacing the drive motor/drive gear
20.5.1. Dismantling of drive unit from truck
20.5.2. Fitting the drive unit in truck
20.5.3. Dismantling the drive motor and the gear
20.5.4. Fitting the drive motor and the gear
20.6. Oil level check/replacement
20.6.1. Checking/filling of oil
20.6.2. Oil replacement
20.7. Repairs
20.7.1. Replacing the drive shaft sealing ring
20.7.2. Leakage from the top cover
20.7.3. Leakage from the lower cover
20.7.4. Replacing the wheel bolt
21. Magnetic brake
21.1. Valid from serial number
21.2. Serial No.
21.3. General
21.3.1. Function
21.4. Maintenance
21.4.1. Adjustment
21.4.2. Replacing the brake disc
22. Wire guidance
22.1. Valid from serial number
22.2. Serial No.
22.3. General
22.4. Generator
22.4.1. Technical data
22.5. Antennas
22.5.1. Antenna cable
22.6. Wire guidance logic card
22.6.1. Components
22.6.2. Connectors
22.6.3. Display
22.7. Miscellaneous
22.8. Description of function
22.8.1. Forward travel
22.8.2. Reverse travel
22.8.3. Control signals
22.9. Adjustments
22.9.1. Truck computer A2
22.9.2. Wire guidance logic card A3
22.10. Installing a new wire guidance logic card
22.10.1. Truck model
22.10.2. ID number
22.10.3. Truck model
22.10.4. ID number
22.11. Troubleshooting
22.11.1. Control signals
22.12. Electrical System
22.12.1. Valid from serial number
22.12.2. Serial No.
22.12.3. General
23. Electric panel on chassis
24. Electrical panel, operators cabin
25. General description of the electrical system
25.1. Drive motor circuit (sheet 1)
25.2. Pump, cabin lift, battery indicator/hour counter (sheet 2)
25.3. Inputs to logic card A2 (sheet 3)
25.4. Inputs to logic card A2 (sheet 4)
25.5. Inputs to logic card A2 (sheet 5)
25.6. Outputs from logic card A2 (sheet 6)
25.7. Outputs from logic card A2 (sheet 7)
25.8. Outputs from logic card A2 (sheet 8)
25.9. Horn, lighting, and fork pump motor (sheet 9)
25.10. Inputs to the logic card A4 (sheet 10)
25.11. Outputs from the logic card A4 (sheet 10)
25.12. Inputs to the logic card A4 (sheet 11)
25.13. Outputs from the logic card A4 (sheet 11)
25.14. Outputs from the logic card A4 (sheet 12)
25.15. Wire guidance (sheet 13)
25.16. List of symbols and circuit diagrams
26. Symbol list
26.1. Description
27. Electrical diagrams T code 161
28. Electrical diagrams T code 311
29. Component list
29.1. Description
29.2. Designation – Function
29.3. Description of function
30. Start
31. Presence control
31.1. Open cabin gates
31.2. Closed cabin gates
32. Dead mans handle
33. Forward/Reverse travel
34. Emergency drive position
35. Travel speed
35.1. Out of aisle
35.2. In narrow aisles, rail steering
35.3. In narrow aisles, wire guidance
36. Braking
37. End-of-aisle brake
38. Steering
39. Lifting the cabin
40. Lowering the cabin
41. Slack chain guard
42. Turret head fork unit
42.1. Traversing
42.2. Rotation
42.3. Lifting/lowering the forks
42.4. Extra function
42.5. Miscellaneous
43. Shuttle Fork Unit
43.1. Right dead mans handle not engaged.
43.2. Joystick not centered.
43.3. Right dead mans handle engaged.
43.4. Forks moving left or right.
43.5. Forks moving up or down.
43.6. Computer error at start-up.
43.7. Safety relay malfunction.
43.8. Short-circuit on one of the outputs.
43.9. Side-shift
43.10. Lifting/lowering the forks
43.11. Miscellaneous
44. Miscellaneous
44.1. Adjustments
45. Speed sensors (S55, S56)
46. Traversing sensors (S57, S58)
47. Height sensor (S90-S92, S104-S106)
48. Display
48.1. Valid from serial number
48.2. Serial No.
48.3. Display indications and pushbuttons
48.3.1. Indication Truck OK The green LED comes on when the truck is ready for use.
48.3.2. Indication Straight articulated centre The green LED comes on when the truck is perfectly s…
48.3.3. Indication Truck in aisle The green LED comes on when the truck is in a narrow aisle.
48.3.4. Indication Wire guidance The yellow LED blinks when the truck is searching for the wire and…
48.3.5. Indication Forks not in home position The red LED lights when the forks are not in the hom…
48.3.6. Indication Open gate The red LED lights when the gate has not been closed and the right joy…
48.3.7. Indication Slack chain The red LED lights when there is slack in one of the cabin lifting c…
48.3.8. Indication Battery status The red LED lights when there is no more than 20 left of the bat…
48.3.9. Enter button Pushbutton used to store parameters.
48.3.10. /- button Pushbutton used to change parameter values.
48.3.11. Up/Down button Pushbutton used to select parameters.
48.4. Display menus
48.4.1. Normal position
48.4.2. Emergency drive position
48.4.3. Programming position
49. Transistor regulator
49.1. Valid from serial number
49.2. Serial No.
49.3. Transistor regulator
49.3.1. Motor Connections
49.3.2. Control voltage contact
49.4. Technical data
49.5. LED indications
49.5.1. LED No.
49.5.2. Indicates
49.5.3. Diagnosis
49.6. Maintenance
49.6.1. Safety
49.6.2. Cleaning
49.7. Safety inspection
49.7.1. Check transistor regulator safety circuit
50. Electronic card A2
50.1. Valid from serial number
50.2. Serial No.
50.3. General
50.4. A2 connection terminals and voltages
50.4.1. X91
50.4.2. X92
50.4.3. X93
50.4.4. X94
50.4.5. X95
50.4.6. X96
50.4.7. X97
50.4.8. X98
50.4.9. X99
50.5. A2 board adjustments
50.5.1. Adjustment of steering centre position
50.5.2. Adjustment of cabin lift (offset)
50.5.3. Adjustment of cabin lowering (offset)
50.6. Error codes
50.6.1. Error types
50.6.2. Error codes
50.6.3. Installing a new board in the truck
50.6.4. Programming parameters
51. Electronic card
51.1. Valid from serial number
51.2. Serial No.
51.3. General
51.4. Connection terminals and voltages on A4
51.4.1. A4100
51.4.2. A4200
51.4.3. A4300
51.4.4. A4400
51.4.5. A4500
51.5. A4 board adjustments, T code 161
51.5.1. Adjustment of turret movement (end position)
51.5.2. Adjustment of traversing movement (offset)
51.5.3. Adjustment of shuttle movement (offset)
51.5.4. Adjustment of traversing travel
51.6. Troubleshooting
51.6.1. OK LED
51.7. A4 board adjustments, T code 311
51.7.1. Adjustment of traversing movement (offset)
51.7.2. Adjustment of traversing travel
51.8. Troubleshooting
51.8.1. OK LED
52. Hydraulic system
52.1. Valid from serial number
52.2. Serial No.
52.3. Main lift/steering
52.3.1. General
52.3.2. Cabin Lift right joystick upwards
52.3.3. Lowering the cabin – right joystick pressed down
52.4. Steering
52.4.1. Articulated centre cylinders
52.4.2. Installing the articulated centre cylinders
52.4.3. Hydraulic chart, chassis
52.4.4. Symbol list, chassis
52.4.5. Decreasing the accumulator pressure
52.5. Initial lift, turret fork unit
52.5.1. General
52.5.2. Fork rotation
52.5.3. Traversing movement
52.5.4. Lifting/lowering the forks
52.5.5. Hydraulic chart, initial lift
52.5.6. Symbol list, initial lift
53. Hydraulic system
53.1. Valid from serial number

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