BT FRE270 Repair Manual 7520329-040 - Image 2

BT FRE270 Repair Manual 7520329-040 - Image 3

BT FRE270 Repair Manual 7520329-040 - Image 4

BT FRE270 Repair Manual 7520329-040 - Image 5

BT FRE270 Repair Manual 7520329-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 7520329-040
: Service Manual PDF
Number of Pages: 336
Size: 17.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- FRE270

1. Table of contents
2. General introduction
2.1. Presentation of the truck
2.2. Intended application of the truck
2.3. Prohibited use of the truck
2.4. Truck data
2.5. Warning symbols
2.6. Pictograms
3. General safety precautions
3.1. Work safety
3.2. Electrical systems
3.3. Safe lifting
4. Chassis C0000
4.1. Inspection covers C0340
4.1.1. Hood
4.1.2. Battery cover
4.2. Battery compartment C0390
4.2.1. Battery locking mechanism
4.3. Operators seat C0620
4.3.1. Adjustment
4.3.2. Seat switch S89
4.4. Operating panel
4.5. Driver controls (mechanical) C0640
4.5.1. Preconditions
4.5.2. Brake pedal
4.5.3. Accelerator
4.6. Brake system 3100
4.6.1. General
4.6.2. Drive motor brake (travel brake)
4.6.3. Multiple disc brake, support arm (travel brake)
4.6.4. Disc brake on the drive motor (parking brake)
4.7. Overhead guard/roof C0810
4.7.1. Overhead guard
4.8. Finger guards C0820
4.9. Signs, warnings, labels C0850
4.9.1. Warning and information plates
4.10. Truck Dimensions
4.11. Main components
5. Motors C1700
5.1. Pump motor C1710
5.1.1. Description
5.2. Steering motor C1730
5.2.1. Description
5.3. Fan motors C1740
5.3.1. Description
5.4. Drive motor C1760
5.4.1. Description
6. Drive unit/gear
6.1. General
6.2. Components/data for the drive unit/gear
6.2.1. Component location
6.2.2. Technical data
6.2.3. Gear – Exploded view
7. Brake system/Wheels C3000
7.1. Support arm brake C3180
7.1.1. Overview
7.1.2. Support arm brake replacement
7.1.3. Check of brake units air gap
7.1.4. Check of discs thickness
7.1.5. Assembling the brake unit
7.1.6. Adjusting the air gap
7.2. Parking brake C3370
7.2.1. Overview
7.2.2. Checking the parking brakes brake force
7.2.3. Checking the parking brakes air gap
7.2.4. Replacing the brake unit
7.2.5. Disassembly and check for wear
7.2.6. Emergency release of the parking brake
7.3. Drive wheel C3530
7.3.1. General
7.3.2. Removing the drive wheel
7.3.3. Fastening the drive wheel
7.4. Support arm wheel (3550)
7.4.1. Removing the support arm wheel from the truck
7.4.2. Replacing the left/right and bogie carriage wheel fork bearing
7.5. Wheel bolt C3530
7.5.1. Replacing wheel bolts
8. Steering system
8.1. General
8.2. Steering function
8.3. Effect of speed
8.4. Replacing the steering generator
8.4.1. Removal
8.4.2. Installing
9. Electrical system
9.1. General
9.1.1. Electric panel
9.1.2. Wiring diagram
9.1.3. Control panel 1
9.1.4. Control panel 2
9.1.5. Floor controls 3
9.1.6. Operators seat
9.1.7. Motor compartment – drive motor side
9.1.8. Motor compartment – pump motor side
9.1.9. Support arm
9.1.10. Hydraulics
9.1.11. Mast and cab roof
9.2. General description
9.3. Functional description
9.4. Input/output signals
9.4.1. Digital input signals
9.4.2. Analogue inputs
9.4.3. Digital output signals
9.4.4. Analogue signals
9.4.5. Communication
9.4.6. Other signals
9.4.7. Key in position 0
9.4.8. Key in position I
9.4.9. Travel direction selector
9.4.10. Driving
9.4.11. Steering
9.4.12. Steering wheel indicator
9.4.13. Braking
9.4.14. Fork lifting
9.4.15. Maximum height
9.4.16. Fork lowering
9.4.17. Reach carriage in/out
9.4.18. Fork tilt up/down
9.4.19. Fork spread/sideshift
9.4.20. Support arm wheel changeover
9.4.21. Height indicator
9.4.22. Height preselector
9.4.23. Weight calculation
9.4.24. Operator identification
9.5. Frequency converter
9.5.1. General description
9.6. Cable connections and pole bolts
9.6.1. ACT/ACH transistor regulators
9.6.2. Replacing the frequency converter
9.6.3. Programming
9.7. Adjusting the lowering speed
9.8. Show
9.9. Programming
9.9.1. Clock
9.9.2. Operator parameters (1-5)
9.10. Caution codes
9.10.1. Caution codes without registration
9.10.2. Warning codes with logging
9.11. Error codes
9.11.1. Error type
9.11.2. Safety logics
9.11.3. Error codes with logging
9.12. Operating Time
9.12.1. Installing a new card in the truck
10. Hydraulics
10.1. General
10.2. List of symbols
10.3. Component placement 1 (2)
10.4. Component placement 2 (2)
10.5. Adjusting fork lowering
10.6. Adjusting the maximum lifting capacity
10.7. Changing the oil pump
11. Main lift chain system
11.1. Chain inspection
11.2. Cleaning
11.3. Lubrication
12. Option/Extra equipment C9000
12.1. Working light
12.2. Warning flashers
12.3. Height indication
12.3.1. Function
12.3.2. Display
12.4. Height pre-selection
12.4.1. Function
12.4.2. Display
12.4.3. Description of the display symbols
12.4.4. Installing range of lift preselection
12.5. Programming
12.5.1. Programming a level
12.5.2. Collect level
12.5.3. Leave level
12.5.4. Deleting programmed levels
12.6. Automatic operation
12.6.1. Collect load
12.7. Depositing a load
12.8. Check
12.9. Parameters
12.9.1. Parameter 1
12.9.2. Parameter 2
12.9.3. Parameter 3
12.9.4. Parameter 4
12.9.5. Parameter 5
12.9.6. Parameter 7
12.9.7. Parameter 8
12.9.8. Parameter 9
12.10. Parameter settings
12.11. Error codes
13. Parameters
13.1. Setting parameters
13.1.1. Parameter 1
13.1.2. Parameter 2
13.1.3. Parameter 3
13.1.4. Parameter 4
13.1.5. Parameter 5
13.1.6. Parameter 10
13.1.7. Parameter 11
13.1.8. Parameter 12
13.1.9. Parameters 13 and 14
13.1.10. Parameters 15 and 16
13.1.11. Parameters 17 and 18
13.1.12. Parameter 19
13.1.13. Parameter 20
13.1.14. Parameter 21
13.1.15. Parameter 22
13.1.16. Parameter 23
13.1.17. Parameter 24
13.1.18. Parameter 25
13.1.19. Parameter 26
13.1.20. Parameter 27
13.1.21. Parameter 28
13.1.22. Parameter 29
13.1.23. Parameter 30
13.1.24. Parameter 31
13.1.25. Parameter 37
13.1.26. Parameter 38
13.1.27. Parameter 39
13.1.28. Parameters 40 to 42
13.1.29. Other parameters
14. Maintenance
14.1. Introduction, maintenance
14.2. Safety precautions for maintenance work
14.3. Cleaning and washing
14.3.1. Cleaning the exterior
14.3.2. Cleaning the motor compartment
14.3.3. Electrical components
14.4. Safe lifting
14.5. Checks for cracks
14.5.1. Visual inspection
14.5.2. Crack detection
14.6. Periodic maintenance
14.6.1. Maintenance schedule
15. Motors, C1700
15.1. Pump motor, C1710
15.1.1. Overview
15.1.2. Removing the pump motor
15.1.3. Installing the pump motor
15.1.4. Replacing the temperature sensor
15.1.5. Replacing the motor speed sensor
15.1.6. Cleaning
15.1.7. Replacing bearings
15.2. Steering servo motor C1730
15.2.1. Overview
15.3. Replacing the steering motor
15.3.1. Removal
15.3.2. Installation
15.4. Removing and installing the carbon brushes
15.5. Fan motors C1740
15.5.1. Overview
15.5.2. Replacing the frequency converter fan
15.5.3. Replacing the motor compartment fan
15.6. Drive motor, C1760
15.6.1. Overview
15.6.2. Removing the drive motor
15.6.3. Fastening the drive motor
15.6.4. Replacing the temperature sensor
15.6.5. Replacing the motor speed sensor
15.6.6. Disassembling
15.6.7. Cleaning
15.6.8. Replacing bearings
15.6.9. Assembly
16. Drive gear C2000
16.1. Replacing the drive gear
16.1.1. Removing the drive motor
16.1.2. Replacing the gear wheel
16.1.3. Removing the drive gear
16.1.4. Replacing the steering bearing
16.1.5. Installing the drive gear
16.1.6. Fastening the drive motor
16.2. Oil check/replacement
16.2.1. Checking/refilling the oil
16.2.2. Changing the oil
16.3. Repairs
16.3.1. Replacing the drive shaft sealing ring
16.3.2. Sealing the upper cover
16.3.3. Sealing the lower cover
17. Instructions for disposal
17.1. General
17.2. Marking of plastics
17.2.1. General marking of products and packaging material
17.2.2. Marking according to the manufacturers standards
17.3. Pressure vessels
17.3.1. Gas dampers
17.4. Sorting categories
18. Wiring diagram
18.1. Components
18.2. Symbol list
18.3. Wiring diagram
19. Hydraulics schematics
19.1. Components
19.2. Hydraulics schematics
19.2.1. Diagram
19.2.2. Valve layout
19.2.3. Valve layout
20. Tools
20.1. Super Seal contact
20.2. AMP micro timer
20.3. AMP contacts
20.4. MQS contacts
20.5. CPC contacts
20.6. Miscellaneous tools
21. Service data and grease specifications
21.1. General tightening torques
21.1.1. Galvanised, non-oiled screws
21.1.2. Untreated oiled bolts
21.2. Oil and grease specification
22. Technical data

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