BT FRE270 Repair Manual 7520329-040
BT FRE270 Repair Manual 7520329-040 - Image 2
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BT FRE270 Repair Manual 7520329-040 - Image 5

BT FRE270 Repair Manual 7520329-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 7520329-040
  • : Service Manual PDF
  • Number of Pages: 336
  • Size: 17.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • FRE270
  • 1. Table of contents
  • 2. General introduction
  • 2.1. Presentation of the truck
  • 2.2. Intended application of the truck
  • 2.3. Prohibited use of the truck
  • 2.4. Truck data
  • 2.5. Warning symbols
  • 2.6. Pictograms
  • 3. General safety precautions
  • 3.1. Work safety
  • 3.2. Electrical systems
  • 3.3. Safe lifting
  • 4. Chassis C0000
  • 4.1. Inspection covers C0340
  • 4.1.1. Hood
  • 4.1.2. Battery cover
  • 4.2. Battery compartment C0390
  • 4.2.1. Battery locking mechanism
  • 4.3. Operators seat C0620
  • 4.3.1. Adjustment
  • 4.3.2. Seat switch S89
  • 4.4. Operating panel
  • 4.5. Driver controls (mechanical) C0640
  • 4.5.1. Preconditions
  • 4.5.2. Brake pedal
  • 4.5.3. Accelerator
  • 4.6. Brake system 3100
  • 4.6.1. General
  • 4.6.2. Drive motor brake (travel brake)
  • 4.6.3. Multiple disc brake, support arm (travel brake)
  • 4.6.4. Disc brake on the drive motor (parking brake)
  • 4.7. Overhead guard/roof C0810
  • 4.7.1. Overhead guard
  • 4.8. Finger guards C0820
  • 4.9. Signs, warnings, labels C0850
  • 4.9.1. Warning and information plates
  • 4.10. Truck Dimensions
  • 4.11. Main components
  • 5. Motors C1700
  • 5.1. Pump motor C1710
  • 5.1.1. Description
  • 5.2. Steering motor C1730
  • 5.2.1. Description
  • 5.3. Fan motors C1740
  • 5.3.1. Description
  • 5.4. Drive motor C1760
  • 5.4.1. Description
  • 6. Drive unit/gear
  • 6.1. General
  • 6.2. Components/data for the drive unit/gear
  • 6.2.1. Component location
  • 6.2.2. Technical data
  • 6.2.3. Gear – Exploded view
  • 7. Brake system/Wheels C3000
  • 7.1. Support arm brake C3180
  • 7.1.1. Overview
  • 7.1.2. Support arm brake replacement
  • 7.1.3. Check of brake units air gap
  • 7.1.4. Check of discs thickness
  • 7.1.5. Assembling the brake unit
  • 7.1.6. Adjusting the air gap
  • 7.2. Parking brake C3370
  • 7.2.1. Overview
  • 7.2.2. Checking the parking brakes brake force
  • 7.2.3. Checking the parking brakes air gap
  • 7.2.4. Replacing the brake unit
  • 7.2.5. Disassembly and check for wear
  • 7.2.6. Emergency release of the parking brake
  • 7.3. Drive wheel C3530
  • 7.3.1. General
  • 7.3.2. Removing the drive wheel
  • 7.3.3. Fastening the drive wheel
  • 7.4. Support arm wheel (3550)
  • 7.4.1. Removing the support arm wheel from the truck
  • 7.4.2. Replacing the left/right and bogie carriage wheel fork bearing
  • 7.5. Wheel bolt C3530
  • 7.5.1. Replacing wheel bolts
  • 8. Steering system
  • 8.1. General
  • 8.2. Steering function
  • 8.3. Effect of speed
  • 8.4. Replacing the steering generator
  • 8.4.1. Removal
  • 8.4.2. Installing
  • 9. Electrical system
  • 9.1. General
  • 9.1.1. Electric panel
  • 9.1.2. Wiring diagram
  • 9.1.3. Control panel 1
  • 9.1.4. Control panel 2
  • 9.1.5. Floor controls 3
  • 9.1.6. Operators seat
  • 9.1.7. Motor compartment – drive motor side
  • 9.1.8. Motor compartment – pump motor side
  • 9.1.9. Support arm
  • 9.1.10. Hydraulics
  • 9.1.11. Mast and cab roof
  • 9.2. General description
  • 9.3. Functional description
  • 9.4. Input/output signals
  • 9.4.1. Digital input signals
  • 9.4.2. Analogue inputs
  • 9.4.3. Digital output signals
  • 9.4.4. Analogue signals
  • 9.4.5. Communication
  • 9.4.6. Other signals
  • 9.4.7. Key in position 0
  • 9.4.8. Key in position I
  • 9.4.9. Travel direction selector
  • 9.4.10. Driving
  • 9.4.11. Steering
  • 9.4.12. Steering wheel indicator
  • 9.4.13. Braking
  • 9.4.14. Fork lifting
  • 9.4.15. Maximum height
  • 9.4.16. Fork lowering
  • 9.4.17. Reach carriage in/out
  • 9.4.18. Fork tilt up/down
  • 9.4.19. Fork spread/sideshift
  • 9.4.20. Support arm wheel changeover
  • 9.4.21. Height indicator
  • 9.4.22. Height preselector
  • 9.4.23. Weight calculation
  • 9.4.24. Operator identification
  • 9.5. Frequency converter
  • 9.5.1. General description
  • 9.6. Cable connections and pole bolts
  • 9.6.1. ACT/ACH transistor regulators
  • 9.6.2. Replacing the frequency converter
  • 9.6.3. Programming
  • 9.7. Adjusting the lowering speed
  • 9.8. Show
  • 9.9. Programming
  • 9.9.1. Clock
  • 9.9.2. Operator parameters (1-5)
  • 9.10. Caution codes
  • 9.10.1. Caution codes without registration
  • 9.10.2. Warning codes with logging
  • 9.11. Error codes
  • 9.11.1. Error type
  • 9.11.2. Safety logics
  • 9.11.3. Error codes with logging
  • 9.12. Operating Time
  • 9.12.1. Installing a new card in the truck
  • 10. Hydraulics
  • 10.1. General
  • 10.2. List of symbols
  • 10.3. Component placement 1 (2)
  • 10.4. Component placement 2 (2)
  • 10.5. Adjusting fork lowering
  • 10.6. Adjusting the maximum lifting capacity
  • 10.7. Changing the oil pump
  • 11. Main lift chain system
  • 11.1. Chain inspection
  • 11.2. Cleaning
  • 11.3. Lubrication
  • 12. Option/Extra equipment C9000
  • 12.1. Working light
  • 12.2. Warning flashers
  • 12.3. Height indication
  • 12.3.1. Function
  • 12.3.2. Display
  • 12.4. Height pre-selection
  • 12.4.1. Function
  • 12.4.2. Display
  • 12.4.3. Description of the display symbols
  • 12.4.4. Installing range of lift preselection
  • 12.5. Programming
  • 12.5.1. Programming a level
  • 12.5.2. Collect level
  • 12.5.3. Leave level
  • 12.5.4. Deleting programmed levels
  • 12.6. Automatic operation
  • 12.6.1. Collect load
  • 12.7. Depositing a load
  • 12.8. Check
  • 12.9. Parameters
  • 12.9.1. Parameter 1
  • 12.9.2. Parameter 2
  • 12.9.3. Parameter 3
  • 12.9.4. Parameter 4
  • 12.9.5. Parameter 5
  • 12.9.6. Parameter 7
  • 12.9.7. Parameter 8
  • 12.9.8. Parameter 9
  • 12.10. Parameter settings
  • 12.11. Error codes
  • 13. Parameters
  • 13.1. Setting parameters
  • 13.1.1. Parameter 1
  • 13.1.2. Parameter 2
  • 13.1.3. Parameter 3
  • 13.1.4. Parameter 4
  • 13.1.5. Parameter 5
  • 13.1.6. Parameter 10
  • 13.1.7. Parameter 11
  • 13.1.8. Parameter 12
  • 13.1.9. Parameters 13 and 14
  • 13.1.10. Parameters 15 and 16
  • 13.1.11. Parameters 17 and 18
  • 13.1.12. Parameter 19
  • 13.1.13. Parameter 20
  • 13.1.14. Parameter 21
  • 13.1.15. Parameter 22
  • 13.1.16. Parameter 23
  • 13.1.17. Parameter 24
  • 13.1.18. Parameter 25
  • 13.1.19. Parameter 26
  • 13.1.20. Parameter 27
  • 13.1.21. Parameter 28
  • 13.1.22. Parameter 29
  • 13.1.23. Parameter 30
  • 13.1.24. Parameter 31
  • 13.1.25. Parameter 37
  • 13.1.26. Parameter 38
  • 13.1.27. Parameter 39
  • 13.1.28. Parameters 40 to 42
  • 13.1.29. Other parameters
  • 14. Maintenance
  • 14.1. Introduction, maintenance
  • 14.2. Safety precautions for maintenance work
  • 14.3. Cleaning and washing
  • 14.3.1. Cleaning the exterior
  • 14.3.2. Cleaning the motor compartment
  • 14.3.3. Electrical components
  • 14.4. Safe lifting
  • 14.5. Checks for cracks
  • 14.5.1. Visual inspection
  • 14.5.2. Crack detection
  • 14.6. Periodic maintenance
  • 14.6.1. Maintenance schedule
  • 15. Motors, C1700
  • 15.1. Pump motor, C1710
  • 15.1.1. Overview
  • 15.1.2. Removing the pump motor
  • 15.1.3. Installing the pump motor
  • 15.1.4. Replacing the temperature sensor
  • 15.1.5. Replacing the motor speed sensor
  • 15.1.6. Cleaning
  • 15.1.7. Replacing bearings
  • 15.2. Steering servo motor C1730
  • 15.2.1. Overview
  • 15.3. Replacing the steering motor
  • 15.3.1. Removal
  • 15.3.2. Installation
  • 15.4. Removing and installing the carbon brushes
  • 15.5. Fan motors C1740
  • 15.5.1. Overview
  • 15.5.2. Replacing the frequency converter fan
  • 15.5.3. Replacing the motor compartment fan
  • 15.6. Drive motor, C1760
  • 15.6.1. Overview
  • 15.6.2. Removing the drive motor
  • 15.6.3. Fastening the drive motor
  • 15.6.4. Replacing the temperature sensor
  • 15.6.5. Replacing the motor speed sensor
  • 15.6.6. Disassembling
  • 15.6.7. Cleaning
  • 15.6.8. Replacing bearings
  • 15.6.9. Assembly
  • 16. Drive gear C2000
  • 16.1. Replacing the drive gear
  • 16.1.1. Removing the drive motor
  • 16.1.2. Replacing the gear wheel
  • 16.1.3. Removing the drive gear
  • 16.1.4. Replacing the steering bearing
  • 16.1.5. Installing the drive gear
  • 16.1.6. Fastening the drive motor
  • 16.2. Oil check/replacement
  • 16.2.1. Checking/refilling the oil
  • 16.2.2. Changing the oil
  • 16.3. Repairs
  • 16.3.1. Replacing the drive shaft sealing ring
  • 16.3.2. Sealing the upper cover
  • 16.3.3. Sealing the lower cover
  • 17. Instructions for disposal
  • 17.1. General
  • 17.2. Marking of plastics
  • 17.2.1. General marking of products and packaging material
  • 17.2.2. Marking according to the manufacturers standards
  • 17.3. Pressure vessels
  • 17.3.1. Gas dampers
  • 17.4. Sorting categories
  • 18. Wiring diagram
  • 18.1. Components
  • 18.2. Symbol list
  • 18.3. Wiring diagram
  • 19. Hydraulics schematics
  • 19.1. Components
  • 19.2. Hydraulics schematics
  • 19.2.1. Diagram
  • 19.2.2. Valve layout
  • 19.2.3. Valve layout
  • 20. Tools
  • 20.1. Super Seal contact
  • 20.2. AMP micro timer
  • 20.3. AMP contacts
  • 20.4. MQS contacts
  • 20.5. CPC contacts
  • 20.6. Miscellaneous tools
  • 21. Service data and grease specifications
  • 21.1. General tightening torques
  • 21.1.1. Galvanised, non-oiled screws
  • 21.1.2. Untreated oiled bolts
  • 21.2. Oil and grease specification
  • 22. Technical data
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