BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000

BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 2

BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 3

BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 4

BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 5

bt cmx60 cmx80 electric center riding pallet truck service manual 302825 000 2

bt cmx60 cmx80 electric center riding pallet truck service manual 302825 000 3

BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000

$30.00

Type Of Manual: Service Manual
Manual ID: 302825-000
: Service Manual PDF
Number of Pages: 268
Size: 3.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- CMX60, CMX80 Electric Center Riding Pallet Truck

1. Front Cover
2. BT Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
5. Introduction, Service Manual
6. Contents, Section M
6.1. Machine Information
7. General Product Information
7.1. Presentation of the Rider Trucks CMX60 and CMX80.
7.1.1. Intended Application of the Trucks
7.1.2. Forbidden Application of the Trucks
7.1.3. Truck Data
7.1.4. CMX Dimensions
7.1.5. Data Plate
8. Inch (SAE) and Metric Fasteners
8.1. Introduction
9. Technical Service Data
10. Ordering Spare Parts
11. Contents, Section P
11.1. Planned Maintenance
12. Introduction, Maintenance
12.1. Safe Jacking Procedure
13. Service Schedule
13.1. Planned Maintenance Schedule
13.1.1. Services to be Performed Daily
13.1.1.1. Battery Discharge Indicator with slow down
13.1.1.2. Hydraulic System
13.1.1.3. Frame/Sheet Metal
13.1.1.4. Wheels/Tires
13.1.1.5. Functions/Operations
13.1.2. Services to be Performed Monthly
13.1.2.1. Inspection
13.1.2.2. Transmission
13.1.2.3. Brakes
13.1.2.4. Battery
13.1.2.5. Electrical Connections
13.1.2.6. Contactor Tips (NOT Sealed)
13.1.2.7. Motor Brushes
13.1.2.8. Drive Motor
13.1.2.9. Hydraulic Reservoir
13.1.2.10. Frame Lube (Lubrication Chart on page57)
13.1.2.11. Pivot Points
13.1.3. Services to be Performed Annually
13.1.3.1. Inspection
13.1.3.2. Transmission
13.1.3.3. Battery
13.1.3.4. Hydraulic System
13.1.3.5. Brakes
14. Lubrication Chart
15. Oil and Grease Specifications
15.1. Approved Oils and Grease
16. Contents, Section S
16.1. Service Instructions
17. Chassis
17.1. General Information
17.1.1. Removal
18. Lift Frame
18.1. Pull rod
18.1.1. Removal
18.1.2. Inspection
18.1.3. Installation
19. Drive Motor Mounting Points
19.1. Drive Motor Brush
19.1.1. Removal and Installation
19.1.2. Remove
19.1.3. Installation
20. Drive Motor
20.1. General Information
21. Drive Motor Service
21.1. Motor Repair
21.1.1. Disassembly
21.1.2. Drive End Head
21.1.3. Commutator End Head
21.1.4. Bearings
21.1.5. Brush and Commutator
21.1.6. Armature
21.1.7. Frame and Field Assembly
21.1.7.1. Testing
21.1.7.2. Frame and Field Service Notes
21.1.8. Assembly
21.1.8.1. Field Coil Installation
21.1.8.2. Bearing Installation
21.1.8.3. After Assembly
22. Transmission
22.1. System Description
23. Transmission Axle Seal
23.1. General Information
23.1.1. Removal
23.1.2. Installation
24. Transmission Disassembly / Assembly
24.1. Disassembly
25. Parking Brake System
25.1. Brake Theory of Operation
26. Drive Wheel
26.1. Removal
26.2. Installation
27. Load Wheels
28. Support / Swivel Wheel
28.1. Stabilizing Caster
28.1.1. Removal
28.1.2. Inspection
28.1.3. Installation
28.1.4. Maintenance
29. Stabilizing Caster
29.1. Stabilizing Caster
29.1.1. Disassembly
29.1.2. Inspection
29.1.3. Assembly
30. Steering Control Arm
30.1. Control Handle Stem
30.1.1. Removal
30.1.2. Installation
30.1.3. Removal
30.1.4. Disassembly
30.1.5. Assembly
30.1.6. Installation
31. Steering Handle Head
31.1. Control Handle Head
31.1.1. Removal
31.1.2. Installation
32. Amp Contactor
32.1. Maintenance
32.1.1. Removal/Replacement of Contact Tips
33. EE Contactor
33.1. Maintenance
33.1.1. Removal/Replacement of Contact Tips
34. Battery Controller / Hourmeter / Lift Interrupt
34.1. General Information
34.1.1. Voltage
34.1.1.1. The Contact Voltage and Current Ratings for Switching Resistive Loads.
34.1.1.2. Memory Retention
34.1.2. General Information
34.1.2.1. Discharge Adjustment
34.1.3. Reset
34.1.4. Key Switch
34.1.5. Hourmeter
34.1.6. Battery Discharge Indicator (BDI)
34.1.6.1. No Reset
34.1.6.2. Reset After Break in Power
34.1.6.3. No Discharge, Gauge Does Not Run Down
34.1.6.4. No Lockout
34.1.6.5. No Lift
34.1.6.6. Early Lockout
34.1.6.7. LEDs Do Not Light
34.1.7. Hourmeter
34.1.7.1. No Display
34.1.7.2. Hourmeter Glass Icon Does Not Flash
34.1.7.3. Hourmeter Glass Icon Always Flashes
35. Battery Discharge Indicator / Hourmeter
35.1. General Information
35.1.1. Voltage
35.1.2. General Information
35.1.3. Key Switch
35.1.4. Hourmeter
35.1.5. Battery Discharge Indicator (BDI)
35.1.5.1. No Reset
35.1.5.2. Reset After Break in Power
35.1.5.3. No Discharge, Gauge Does Not Run Down
35.1.5.4. LEDs Do Not Light
35.1.6. Hourmeter
35.1.6.1. No Display
35.1.6.2. Hourmeter Glass Icon Does Not Flash
35.1.6.3. Hourmeter Glass Icon Always Flashes
36. Volt 400 Amp Electrical System
36.1. Electrical Panel Components
36.1.1. Circuit Diagram 1(5)
36.1.2. Circuit Diagram 2(5)
36.1.3. Circuit Diagram 3(5)
36.1.4. Circuit Diagram 4(5)
36.1.5. Circuit Diagram 5(5)
36.1.6. General Information
36.1.7. References Information
36.1.8. Key Switch S17 in the ON Position
36.1.9. Brake released, S10 Brake Switch Closed
36.1.10. Driving, Fork Direction
36.1.11. Driving, Steer Wheel Direction
36.1.12. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
36.1.13. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
36.1.14. Lifting the Forks
36.1.15. Lowering the Forks
36.1.16. Horn
36.1.17. Prime-Trak operator off of the truck
36.1.18. Prime-Trak operator on the truck
36.1.19. Lift Interrupt
37. Volt, 400 Amp Transistor Controller
37.1. Maintenance
37.1.1. Safety
37.1.2. Cleaning
37.1.3. Diagnostics and Troubleshooting
37.1.3.1. Handset Diagnostics
37.1.3.2. Troubleshooting
37.1.4. Control Features
37.1.5. Programmer Diagnostics
37.1.6. Troubleshooting Chart
37.1.7. Technical Specification
37.1.8. Troubleshooting Chart Using the Handset
38. Volt, 400 Amp Transistor Controller Troubleshooting
38.1. Troubleshooting Chart Index
39. Handset Operation
39.1. Operating Modes
40. Pump Motor
40.1. Component Repair
40.1.1. Motor Disassembly
40.1.2. Drive End Head
40.1.3. Commutator End Head
40.1.4. Bearings
40.1.5. Brush and Commutator
40.1.6. Armature
40.1.7. Frame and Field Assembly
40.1.7.1. Testing
40.1.7.2. Frame and Field Service Notes
40.1.8. Assembly
40.1.8.1. Field Coil Installation
40.1.8.2. Bearing Installation
40.1.8.3. After Assembly
41. Hydraulic System
41.1. Hydraulic Schematic
41.1.1. Lift
41.1.2. Lower
41.1.3. Relief Pressure
42. Prime-Trak Hydraulic System
42.1. Prime-Trak Hydraulic Schematic
43. Lift Pump Assembly
43.1. Removal
43.1.1. Relief valve
43.1.2. Solenoid Operated Valve
44. Prime-Trak Hydraulic Pump
44.1. Removal
45. Lift Cylinder
45.1. Removal
46. Prime-Trak Cylinders
46.1. Removal
47. Back Cover

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