BT FRT 2000SE, FR 2.0, FR 2.0 N, FR 2.7 Service Manual 186849-040

BT FRT 2000SE, FR 2.0, FR 2.0 N, FR 2.7 Service Manual 186849-040 - Image 2

BT FRT 2000SE, FR 2.0, FR 2.0 N, FR 2.7 Service Manual 186849-040 - Image 3

BT FRT 2000SE, FR 2.0, FR 2.0 N, FR 2.7 Service Manual 186849-040 - Image 4

BT FRT 2000SE, FR 2.0, FR 2.0 N, FR 2.7 Service Manual 186849-040 - Image 5

bt frt 2000se fr 20 fr 20 n fr 27 service manual 186849 040 2

bt frt 2000se fr 20 fr 20 n fr 27 service manual 186849 040 3

BT FRT 2000SE, FR 2.0, FR 2.0 N, FR 2.7 Service Manual 186849-040

$30.00

Type Of Manual: Service Manual
Manual ID: 186849-040
: Service Manual PDF
Number of Pages: 342
Size: 12.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- BT FRT 2000SE, BT FR 2.0, BT FR 2.0 N, BT FR 2.7

1. Master Service Manual (MSM) Product family FT
2. Contents Master Service Manual (MSM)
2.1. Valid from serial number
2.1.1. Serial No
2.2. Document list
2.2.1. Section
2.2.2. Document
3. Introduction to BTs Service Manual
4. Contents, M
4.1. Truck information
5. Operators manual
5.1. Valid from serial number
5.2. Serial No
5.3. General
5.3.1. Issued operators manuals
5.4. Year of introduction
5.4.1. Truck type
5.4.2. Machine number
5.4.3. Serial number
5.4.4. Year of introduction
6. General product information
6.1. Valid from serial number
6.1.1. Serial no
6.2. Presentation of the truck
6.2.1. Intended application of the truck
6.2.2. Forbidden application of the truck
6.3. Truck data
6.3.1. Model designation
6.3.2. FR 2.7 a/b
6.4. Truck dimensions
6.4.1. Dimensions (mm)
6.4.2. FR 2.7 a
6.4.3. FR 2.7 b
6.5. Identification plate
6.6. Capacity plate
6.7. Modification plate
6.8. Identification plate, mast
6.9. Main components
6.9.1. Hydraulic valves The valves are located to provide easy access.
6.10. Warning and information plates and symbols
6.10.1. Hydraulic control Lift/lower, in-out, tilt, grab, fork spreading and rotation of support arm wheel
7. Technical data
7.1. Valid from serial number
7.1.1. Drive motor
7.1.2. Transmission/drive gear
7.1.3. Hydraulic system
7.1.4. Hydraulic pressure
7.1.5. Steering motor
7.1.6. Batteries
7.1.7. Driving speed
7.1.8. Lifting/lowering speed
7.1.9. Power consumption, Driving
7.1.10. Power consumption, Free lift
7.1.11. Power consumption, Main lift
8. Ordering Spare Parts
9. Quality Parts
9.1. Valid from serial number
9.2. Serial No
9.3. Issued Quality Parts
9.3.1. Serial No
9.3.2. Order number
10. Contents, P
10.1. Preventive Maintenance
11. Introduction, Maintenance
11.1. Safety regulations with maintenance work
11.1.1. WARNING
11.1.2. WARNING
11.1.3. WARNING
11.1.4. CAUTION
11.2. Cleaning and washing
11.2.1. External cleaning
11.2.2. Cleaning the motor compartment
11.2.3. Electrical components
11.3. Safe lifting
11.3.1. WARNING
12. Preventive Maintenance
12.1. Valid from serial number
12.1.1. Serial no
12.2. Maintenance schedule
12.2.1. Pos. no.
12.2.2. Work to carry out
13. Oil and grease specification
13.1. Valid from serial number
13.1.1. Serial no
13.2. Lubricant
13.3. Specification
13.4. Application area
13.5. > – 15C
13.6. < – 15C
13.7. Super Seal connector
13.7.1. AMP connector
13.7.2. AMP microtimer
13.7.3. Diverse tools
14. Contents, S
14.1. Service instructions
15. Electric pump motor
15.1. Valid from serial number
15.1.1. Serial number
15.2. General
15.3. Dismantling the pump motor
15.4. Dismantling and assembling the pump motor
15.4.1. Dismantling
15.4.2. Assembling
15.5. Bearing replacement
15.5.1. Dismantling
15.5.2. Assembling
15.6. Installation instructions for external temperature sensor
16. Electric Steering Motor
16.1. Valid from serial number
16.2. Serial number
16.3. General
16.4. Replacing the Steering Motor
16.4.1. Dismantling
16.4.2. Assembling
16.5. Removing and Replacing the Carbon Brushes
17. Electric drive motor
17.1. Valid from serial number
17.1.1. Serial no
17.2. General
17.3. Dismantling the drive motor
17.4. Dismantling and assembling the drive motor
17.4.1. Dismantling the drive motor
17.4.2. Assembling the drive motor
17.5. Bearing replacement
17.5.1. Dismantling
17.5.2. Assembling
17.6. Installation instructions for external temperature sensor
18. Mechanical drive gear unit
18.1. Valid from serial number
18.1.1. Serial no
18.2. General
18.3. Components/data for the drive assembly/transmission
18.3.1. Component placement
18.3.2. Technical data
18.3.3. Dismantling the transmission
18.4. Replacing the drive motor/drive transmission
18.4.1. Dismantling the drive motor
18.4.2. Dismantling the drive transmission
18.4.3. Assembling the transmission
18.4.4. Installing the drive motor
18.5. Checking/replacing the oil
18.5.1. Checking/refilling the oil
18.5.2. Changing the Oil
18.6. Repairs
18.6.1. Replacing the drive shaft sealing ring
18.6.2. Leakage from the upper cover
18.6.3. Leakage from the lower cover
18.6.4. Replacing wheel bolts
19. Travel brake system
19.1. Valid from serial number
19.1.1. Serial number
19.2. General
19.2.1. An analogue electromagnetic multiple-disc brake mounted in the castor wheel.
19.3. Operating description
19.3.1. Releasing the accelerator
19.3.2. Travel direction selector
19.3.3. Pressing down the brake pedal
19.3.4. Parking brake
19.3.5. Emergency braking
19.4. Electromechanical disc brake, drive motor
19.4.1. Assembling
19.4.2. Dismantling
19.4.3. Inspection
19.4.4. Assembling
19.5. Maintenance
19.5.1. Adjusting the play
19.5.2. Wear
19.5.3. Check the braking force
19.6. Multiple disc brake, support arm
19.6.1. Assembling
19.6.2. Dismantling
19.6.3. Inspection
19.6.4. Assembling
19.7. Maintenance
19.7.1. Adjusting the play
20. Drive wheel
20.1. Valid from serial number
20.1.1. Serial n
20.2. General
20.3. Dismantling the drive wheel
20.4. Assembling the drive wheel
21. Fork/support arm wheel
21.1. Valid from serial number
21.2. Serial number
21.3. General
21.3.1. Type of truck
21.3.2. Wheel diameter, mm
21.4. Dismantling the wheel
21.5. Assembling the wheel
21.6. Dismantling/assembling the wheel bearings
21.6.1. Dismantling the bearing
21.6.2. Assembling the bearing
21.7. Dismantling/assembly of the right/ left and bogie carriages wheel fork bearings
22. Mechanical steering system
22.1. Valid from serial number
22.2. Serial number
22.3. General
22.4. Replacing the steering generator
22.4.1. Dismantling
22.4.2. Assembling
23. Electrical system
23.1. Valid from serial number
23.1.1. Serial No
23.2. General
23.2.1. Electrical panel
23.3. Symbols and electrical diagrams
23.3.1. List of symbols
23.3.2. Electrical diagram 1/11
23.3.3. Electrical diagram 2/11
23.3.4. Electrical diagram 3/11
23.3.5. Electrical diagram 4/11
23.3.6. Electrical diagram 5/11
23.3.7. Electrical diagram 6/11
23.3.8. Electrical diagram 7/11
23.3.9. Electrical diagram 8/11
23.3.10. Electrical diagram 9/11
23.3.11. Electrical diagram 10/11
23.3.12. Electrical diagram 11/11
23.3.13. List of components
23.3.14. Diagram 1
23.3.15. Diagram 2
23.3.16. Diagram 3
23.3.17. Diagram 4
23.3.18. Diagram 5
23.3.19. Diagram 6
23.3.20. Diagram 7
23.3.21. Diagram 8
23.3.22. Diagram 9
23.4. Description of function
23.4.1. Signal name
23.4.2. Diode number
23.4.3. Ignition key in the 0 position
23.4.4. Ignition key in 1 position
23.4.5. Selection of travel direction
23.4.6. Driving
23.4.7. Steering
23.4.8. Steering wheel indicator
23.4.9. Braking
23.4.10. Fork lift
23.4.11. Maximum height
23.4.12. Maximum height
23.4.13. Fork lowering
23.4.14. Mast out/in
23.4.15. Fork tilt up/down
23.4.16. Hydraulic function 4
23.4.17. Support arm wheel, adjustment
23.4.18. Height indication
23.4.19. Height selection
23.4.20. Weight measurement
23.4.21. Operator – ID
24. Transistor panel
24.1. Valid from serial number
24.1.1. Serial number
24.2. Frequency converter
24.2.1. General description
24.2.2. Terminal connections and pole bolts
24.2.3. Technical Data
24.2.4. Installation of New Frequency Converter on Truck
24.2.5. Programming
25. Electronic card
25.1. Valid from serial number
25.1.1. Serial number
25.2. General description
25.3. Terminal connections and voltages on A5.
25.3.1.
25.3.2.
25.3.3.
25.3.4.
25.3.5.
25.3.6.
25.3.7.
25.3.8.
25.3.9.
25.4. Adjusting the lowering speed
25.5. Programming
25.5.1. Clock
25.5.2. Driver parameters (1-7)
25.6. Warning Codes
25.6.1. Character
25.6.2. Warning Codes without registration
25.6.3. Warning codes with registration
25.7. Error codes
25.7.1. Character
25.7.2. Error mode
25.7.3. Safety measures
25.7.4. Error codes with registration
25.8. Operating Time
25.8.1. Character
25.9. Parameter Settings
25.9.1. Parameter type
25.9.2. Min./ max.
25.9.3. Std. value
25.9.4. Comments
25.9.5. Parameter 1
25.9.6. Parameter 2
25.9.7. Parameter 3
25.9.8. Parameter 4
25.9.9. Parameter 5
25.9.10. Parameter 10
25.9.11. Parameter 11
25.9.12. Parameter 12
25.9.13. Parameters 13 and 14
25.9.14. Parameters 15 and 16
25.9.15. Parameters 17 and 18
25.9.16. Parameter 19
25.9.17. Parameter 20
25.9.18. Parameter 21
25.9.19. Parameter 22
25.9.20. Parameter 23
25.9.21. Parameter 24
25.9.22. Parameter 25
25.9.23. Parameter 26
25.9.24. Parameter 27
25.9.25. Parameter 28
25.9.26. Parameter 29
25.9.27. Parameter 37
25.9.28. Parameter 38
25.9.29. Parameter 39
25.9.30. Parameters 40 to 42
25.9.31. Other parameters
25.9.32. Installing a new card in the truck.
26. Hydraulic system
26.1. Valid from serial number
26.1.1. Serial No
26.2. General
26.3. Symbols
26.3.1. Description
26.3.2. Description
26.3.3. Hydraulic diagram FR 2.7 1 (2)
26.3.4. Hydraulic diagram FR 2.7 2 (2)
26.4. List of symbols
26.4.1. Description
26.4.2. Function
26.4.3. Comments
26.4.4. Component placement 1 (2)
26.4.5. Component placement 2 (2)
26.5. Adjusting fork lowering
26.6. Setting the maximum lifting capacity
26.6.1. Min. (kg)
26.6.2. Max. (kg)
27. Main lift chain system
27.1. Valid from serial number
27.2. T- code
27.3. Machine no.
27.4. Remarks
27.5. General
27.6. Checking the chain setting
27.7. Chain inspection
27.7.1. Noise
27.7.2. Surface rust
27.7.3. Rusty links
27.7.4. Stiff links
27.7.5. Bolt rotation
27.7.6. Loose bolts
27.7.7. Outline wear
27.7.8. Stretching
27.7.9. Damage
27.7.10. Damaged discs
27.7.11. Damaged bolts
27.7.12. Dirty chain
27.8. Cleaning
27.9. Lubrication
27.9.1. Ambient temperature
27.9.2. Viscosity class
27.9.3. Recommended Products
28. Battery charger
28.1. Valid from serial number
28.2. Serial number
28.3. General
28.4. Installation
28.5. Functional description
28.5.1. Display functions
28.5.2. Charging process
28.5.3. Shutdown conditions
28.5.4. Delayed power on and charging
28.5.5. Extra charging
28.5.6. Equalised charging
28.5.7. Current and voltage characteristics
28.5.8. Safety shutdowns
28.5.9. Display and keyboard
28.5.10. Acid circulation
28.6. Service and maintenance
28.6.1. Basic programming, code 30
28.6.2. Resetting the statistics, code 31
28.6.3. Calibrating the measurement value
28.6.4. Calibrating and programming API
28.6.5. Adjusting the charging characteristics
28.6.6. Trouble shooting
28.6.7. Trouble shooting acid circulation
28.6.8. Service measures
28.6.9. Preventive maintenance
29. Control/computer equipment
29.1. General
29.2. Connection
29.3. Layout
29.3.1. Main window
29.3.2. Nodes
29.3.3. Icons
29.3.4. Tool buttons and menu list
29.3.5. Information window
29.3.6. Status row
29.4. Function for connection
29.5. Function for disconnecting
29.6. Function for program downloading
29.6.1. Normal loading
29.6.2. Loading in old versions of the electronic card
29.6.3. Emergency loading
29.7. Function for truck report
29.8. Function for parameters
29.9. Function for diagnostics
29.9.1. Signal colours
29.9.2. Tab for Analogue
29.9.3. Tab for Temperature
29.9.4. Tab for Digital
29.10. Other menu functions
29.10.1. Save to file
29.10.2. Loading from a file
29.10.3. Resetting the CAN adapter
29.10.4. Deleting the fault code log
29.10.5. Resetting the hour meter
29.10.6. Reading the fault code log
29.10.7. Adjusting the date/time
29.10.8. Adjusting the hour meter on older cards
29.10.9. Help
29.10.10. Conclude

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