BT ERGOMOVER Service Manual 180731-040 - Image 2

BT ERGOMOVER Service Manual 180731-040 - Image 3

BT ERGOMOVER Service Manual 180731-040 - Image 4

BT ERGOMOVER Service Manual 180731-040 - Image 5

bt ergomover service manual 180731 040 2

bt ergomover service manual 180731 040 3

BT ERGOMOVER Service Manual 180731-040

$30.00

Type Of Manual: Service Manual
Manual ID: 180731-040
: Service Manual PDF
Number of Pages: 50
Size: 3.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- ERGOMOVER

1. Contents
1.1. Battery compartment parts 5
1.1.1. Battery cassette for quick battery changes 5
1.2. Seat, cushions 7
1.2.1. Replacing the gas spring 7
1.2.2. Replacing the seat 9
1.3. Electric drive motor 11
1.3.1. Service work on motor periodic inspection 11
1.3.2. Replacing motor cables 12
1.3.3. Replacing drive belts 12
1.3.4. Dismantling the toothed belt pulley 13
1.3.5. Fitting the intermediate shaft with double belt pulley 13
1.3.6. Replacing the complete wheel and tyre 13
1.3.7. Dismantling the rubber tyre 14
1.4. Mechanical drive gear unit 15
1.4.1. Description 15
1.4.2. Drive wheel 17
1.4.3. Guide bearing for drive wheel description, dismantling and greasing 19
1.4.4. Taper roller bearing 19
1.4.5. Dismantling the drive wheel 20
1.4.6. Troubleshooting 21
1.5. Parking brake parts 23
1.5.1. Description parking brake 23
1.5.2. Assembly 24
1.5.3. Adjusting facilities 24
1.6. Steering arm/wheel/lever 25
1.6.1. Dismantling the steering wheel 26
1.6.2. Dismantling the steering gear belt 26
1.6.3. Dismantling the steering wheel shaft 27
1.6.4. Dismantling the drive wheel 27
1.7. Electrical system 29
1.7.1. Circuit diagram for the ERGOMOVER 600 series 29
1.7.2. Battery voltage troubleshooting 33
1.8. General electrical components 35
1.8.1. ZAPI SEM zero motor control system 35
1.8.2. Setting and adjustment 35
1.8.3. General 35
1.8.4. Programming of motor control system 36
1.8.5. Basic setting before delivery 36
1.8.6. Programming 36
1.8.7. To change the settings 37
1.8.8. Pre-setting of different speedspermitted loads 41
1.8.9. Symbols and Error codes 44
1.9. Travel direction switch (separate) 47
1.9.1. Description 47
1.9.2. Joystick faulty 48
1.9.3. Replacing the return spring 48
1.10. Information 49
1.10.1. In the event of breakdown 49
1.10.2. Moving a truck that has broken down 49
1.10.3. After tracing and repairing the fault 49
1.10.4. Possible defects if the truck has broken down and cannot be moved 50
2. Battery compartment parts
2.1. Battery cassette for quick battery changes
2.1.1. General
2.1.2. Operation
2.1.2.1. Changing a battery
2.1.2.1.1. WARNING
3. Seat, cushions
3.1. Replacing the gas spring
3.1.1. Description
3.2. Replacing the seat
3.2.1. Description
4. Electric drive motor
4.1. Service work on motor periodic inspection
4.1.1. Description
4.2. Replacing motor cables
4.3. Replacing drive belts
4.4. Dismantling the toothed belt pulley
4.5. Fitting the intermediate shaft with double belt pulley
4.6. Replacing the complete wheel and tyre
4.7. Dismantling the rubber tyre
5. Mechanical drive gear unit
5.1. Description
5.1.1. Description
5.2. Drive wheel
5.3. Guide bearing for drive wheel description, dismantling and greasing
5.4. Taper roller bearing
5.4.1. Fitting
5.4.2. Type of grease
5.4.3. Inspection and lubrication
5.5. Dismantling the drive wheel
5.6. Troubleshooting
5.6.1. General
5.6.2. Symptoms and action
5.6.3. Drive belts
5.6.4. Noise in the transmission/drive wheel
5.6.5. Faulty motor
5.6.6. Parking brake
5.6.7. Motor controller
6. Parking brake parts
6.1. Description parking brake
6.1.1. Description
6.2. Assembly
6.3. Adjusting facilities
7. Steering arm/wheel/lever
7.1. Description
7.2. Dismantling the steering wheel
7.3. Dismantling the steering gear belt
7.3.1. Description
7.4. Dismantling the steering wheel shaft
7.5. Dismantling the drive wheel
8. Electrical system
8.1. Circuit diagram for the ERGOMOVER 600 series
8.1.1. Main circuit diagram for the standard drive assembly
8.1.2. Additional circuit diagram for forklift function
8.2. Battery voltage troubleshooting
8.2.1. The battery indicator lights up when the truck is running, even though the batteries have bee…
8.2.1.1. Possible reasons
8.2.1.2. Useful life and maintenance of the batteries
9. General electrical components
9.1. ZAPI SEM zero motor control system
9.1.1. Connection
9.2. Setting and adjustment
9.2.1. Warning
9.3. General
9.4. Programming of motor control system
9.5. Basic setting before delivery
9.6. Programming
9.7. To change the settings
9.7.1. Parameters
9.7.1.1. Mode type of operation
9.7.1.2. Important parameters
9.7.1.3. Warning
9.7.2. Table of adjustable parameters
9.7.2.1. Parameters
9.7.2.2. Default
9.8. Pre-setting of different speeds permitted loads
9.8.1. Maximum speed
9.8.2. Reducing the speed to between 4 and 9 km/h
9.8.3. Pre-setting different speeds guideline values
9.8.3.1. Max Speed Forw.
9.8.3.2. Cutback Speed 1
9.8.4. Increasing the speed to between 10 and 14 km/h
9.8.5. Setting different speeds guideline values
9.8.5.1. Max Speed Forw.
9.8.5.2. Cutback Speed 1
9.9. Symbols and Error codes
9.9.1. Combined instrument on the control panel
9.9.1.1. Symbols
9.9.1.2. Error codes
9.9.2. Battery indicator on the control panel
9.9.3. Manual programming unit
9.9.3.1. To connect the programming unit
9.9.3.2. To disconnect the programming unit
9.9.3.3. List of error codes
9.9.4. SEM-ZERO Diagnostics
9.9.4.1. N Flashes
9.9.4.2. Message
10. Travel direction switch (separate)
10.1. Description
10.2. Description
10.3. Joystick faulty
10.4. Replacing the return spring
11. Information
11.1. In the event of breakdown
11.2. Moving a truck that has broken down
11.3. After tracing and repairing the fault
11.4. Possible defects if the truck has broken down and cannot be moved

Rate this product