BT IXION S 16D Service Manual 202181-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 202181-040
  • : Service Manual PDF
  • Number of Pages: 98
  • Size: 6.9MB
  • Format: PDF

Product details

  • Model List:

    • IXION S 16D
  • 1. Return To HomePage
  • 2. Contents
  • 2.1. Technical data 7
  • 2.2. Introduction Maintenance 11
  • 2.3. Preventive maintenance 15
  • 2.4. Oil and grease specification 21
  • 2.5. Tools 23
  • 2.6. Electric drive motor 27
  • 2.7. Drive unit/gear 33
  • 2.8. Electro magnetic brake 39
  • 2.9. Steering 43
  • 2.10. Electrical systems 49
  • 2.11. Hydraulic system 79
  • 2.12. Battery charger (Inbuilt) 81
  • 2.13. Control/computer equipment 85
  • 3. Technical data
  • 4. Introduction Maintenance
  • 4.1. Safety regulations with maintenance work
  • 4.1.1. WARNING
  • 4.1.2. WARNING
  • 4.1.3. WARNING
  • 4.1.4. CAUTION
  • 4.2. Cleaning and washing
  • 4.2.1. External cleaning
  • 4.2.2. Cleaning the motor compartment
  • 4.2.3. Electrical components
  • 4.3. Safe lifting
  • 4.3.1. WARNING
  • 5. Preventive maintenance
  • 5.1. Maintenance schedule
  • 5.1.1. Pos. No.
  • 5.1.2. Work to carry out
  • 5.2. Lubrication schedule
  • 5.2.1. Service point
  • 5.2.2. Interval/Running hours
  • 5.2.3. Lubricant
  • 6. Oil and grease specification
  • 6.1. Lubticant
  • 6.2. Specification
  • 6.3. Application area
  • 6.4. Super Seal connectors
  • 6.4.1. Application
  • 6.4.2. AMP connectors
  • 6.4.2.1. Application
  • 6.4.3. Other tools
  • 6.4.3.1. Application
  • 7. Electric drive motor
  • 7.1. Component parts
  • 7.1.1. Description
  • 7.1.2. Dismantling of motor from truck
  • 7.1.3. Assembling
  • 7.2. Service/Repairs
  • 7.2.1. Dismantling of motor
  • 7.2.2. Assembling of motor
  • 7.2.3. Cleaning
  • 7.3. Technical data
  • 7.3.1. Type of machine
  • 7.3.2. S12F, S16D
  • 8. Drive unit/gear
  • 8.1. Component parts
  • 8.1.1. Description
  • 8.1.2. Technical data
  • 8.1.2.1. Type of truck
  • 8.1.2.2. S12F, S16D
  • 8.2. Leakage from top cover
  • 8.3. Changing of the drive shafts sealing ring
  • 8.3.1. Dismantling
  • 8.3.2. Assembling
  • 9. Electro magnetic brake
  • 9.1. Main components of the brake
  • 9.2. Maintenance
  • 9.2.1. Basic Adjustment of gap
  • 9.2.2. Exchange of brake disc
  • 10. Steering
  • 10.1. Component parts, tiller arm
  • 10.1.1. Description
  • 10.2. Adjustments
  • 10.2.1. Adjusting of brake microswitch
  • 10.3. Tiller arm handle
  • 10.3.1. Description
  • 10.3.2. Dismantling/Assembling
  • 10.3.2.1. Changing of signal button/switch (9, 10)
  • 10.3.2.2. Changing of lift/lowering button (13)
  • 10.3.2.3. Changing of pushbutton (16)
  • 11. Electrical systems
  • 11.1. Component identification
  • 11.2. List of symbols and electrical wiring diagram
  • 11.2.1. Description
  • 11.2.2. Function
  • 11.2.3. Electrical diagram 1(5)
  • 11.2.4. Electrical diagram 2(5)
  • 11.2.5. Electrical diagram 3(5)
  • 11.2.6. Electrical diagram 4(5)
  • 11.2.7. Electrical diagram 5(5)
  • 11.3. Functional description
  • 11.3.1. Starting the truck
  • 11.3.2. Driving
  • 11.3.3. Neutral speed reduction
  • 11.3.4. Picture 3
  • 11.3.5. Neutral speed reduction on slopes
  • 11.3.6. Braking
  • 11.3.7. Lifting the forks
  • 11.3.8. Lifting the support arms
  • 11.3.9. Lowering the forks
  • 11.3.10. Lowering the support arms
  • 11.3.11. Horn
  • 11.4. Hour meter
  • 11.5. Fault codes
  • 11.5.1. Driver parameters
  • 11.5.1.1. Parameter
  • 11.5.2. Service parameters
  • 11.5.2.1. Parameter
  • 11.5.3. Parameter description
  • 11.5.3.1. Parameter 1
  • 11.5.3.2. Parameter 2
  • 11.5.3.3. Parameter 3
  • 11.5.3.4. Parameter 4
  • 11.5.3.5. Parameter 5
  • 11.5.3.6. Parameter 10
  • 11.5.3.7. Parameter 14
  • 11.5.3.8. Parameter 20
  • 11.5.3.9. Parameter 21
  • 11.5.3.9.1. Function
  • 11.5.3.9.2. Battery (Ah)
  • 11.5.3.9.3. WARNING
  • 11.5.3.10. Parameter 25
  • 11.5.3.11. Parameter 28
  • 11.5.3.12. Parameter 39
  • 11.5.3.13. Service display
  • 11.5.3.13.1. Flashing symbol
  • 11.5.3.13.2. Displayed data
  • 11.5.3.13.3. Segment
  • 11.5.3.13.4. Function
  • 11.5.3.13.5. Segment
  • 11.5.3.13.6. Function
  • 11.5.3.13.7. Segment
  • 11.5.3.13.8. Function
  • 11.5.3.13.9. Segment
  • 11.5.3.13.10. Function
  • 11.6. Part numbers
  • 11.7. Transistor panel
  • 11.7.1. General
  • 11.8. Diagnostic and troubleshooting
  • 11.8.1. Error codes and troubleshooting
  • 11.8.1.1. STATUS LED
  • 11.8.1.2. Handheld terminal display
  • 11.8.1.3. Explanation
  • 11.8.1.4. Possible cause
  • 11.8.2. Resetting errors
  • 11.8.2.1. Reset when
  • 11.8.3. Safety
  • 11.8.3.1. WARNING
  • 11.9. Technical specifications Curtis 1243
  • 11.9.1. Explanation
  • 12. Hydraulic system
  • 12.1. Hydraulic diagram and components
  • 12.1.1. Main components
  • 12.1.1.1. Description
  • 12.1.2. Description
  • 12.1.2.1. Lift
  • 12.1.2.2. Lowering
  • 12.1.2.3. Operating pressure
  • 12.1.2.4. Relief valve
  • 12.1.2.5. Pressure switch
  • 13. Battery charger (Inbuilt)
  • 13.1. General
  • 13.2. Charging
  • 13.3. Troubleshooting and service
  • 13.4. Technical data
  • 13.5. Charging settings
  • 13.5.1. Freely ventilated batteries
  • 13.5.1.1. Batterysize
  • 13.5.1.2. Output current
  • 13.5.1.3. I2 current
  • 13.5.1.4. Max current maintenance
  • 13.5.2. Valve regulated batteries
  • 13.5.2.1. Batterysize
  • 13.5.2.2. Output current
  • 13.5.2.3. I2 current
  • 13.5.2.4. Max current maintenance
  • 14. Control/computer equipment
  • 14.1. General
  • 14.1.1. Production mode
  • 14.2. Connection
  • 14.3. Layout
  • 14.3.1. Main window
  • 14.3.2. Nodes
  • 14.3.2.1. Icons
  • 14.3.2.1.1. Description
  • 14.3.3. Tool buttons
  • 14.3.4. Information window
  • 14.3.5. Status bar
  • 14.4. Function
  • 14.4.1. Connection
  • 14.4.2. Disconnection
  • 14.4.3. Downloading program
  • 14.4.3.1. Normal downloading
  • 14.4.3.2. Downloading in old versions of logic card
  • 14.4.3.3. Emergency downloading
  • 14.4.4. Truck report
  • 14.4.5. Parameters
  • 14.4.6. Diagnostics
  • 14.4.6.1. Analogue
  • 14.4.6.2. Temperature
  • 14.4.6.3. Digital
  • 14.4.7. User settings
  • 14.4.8. Other functions
  • 14.4.8.1. Save to file
  • 14.4.8.2. Download from file
  • 14.4.8.3. Reset CAN adapter
  • 14.4.8.4. Delete error code log
  • 14.4.8.5. Reset hour meter
  • 14.4.8.6. Read error code log
  • 14.4.8.7. Adjust date and time
  • 14.4.8.8. Adjusting the hour meter on older cards
  • 14.4.9. Help
  • 14.4.9.1. About TruckCom
  • 14.4.9.2. Link
  • 14.4.10. Exit
  • 14.5. Specifications
  • 14.5.1. CAN interface
  • 14.5.1.1. Description
  • 14.5.2. Installation
  • 14.5.3. To uninstall
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