BT IXION S 16D Service Manual 202181-040

BT IXION S 16D Service Manual 202181-040 - Image 2

BT IXION S 16D Service Manual 202181-040 - Image 3

BT IXION S 16D Service Manual 202181-040 - Image 4

BT IXION S 16D Service Manual 202181-040 - Image 5

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BT IXION S 16D Service Manual 202181-040

$30.00

Type Of Manual: Service Manual
Manual ID: 202181-040
: Service Manual PDF
Number of Pages: 98
Size: 6.9MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- IXION S 16D

1. Return To HomePage
2. Contents
2.1. Technical data 7
2.2. Introduction Maintenance 11
2.3. Preventive maintenance 15
2.4. Oil and grease specification 21
2.5. Tools 23
2.6. Electric drive motor 27
2.7. Drive unit/gear 33
2.8. Electro magnetic brake 39
2.9. Steering 43
2.10. Electrical systems 49
2.11. Hydraulic system 79
2.12. Battery charger (Inbuilt) 81
2.13. Control/computer equipment 85
3. Technical data
4. Introduction Maintenance
4.1. Safety regulations with maintenance work
4.1.1. WARNING
4.1.2. WARNING
4.1.3. WARNING
4.1.4. CAUTION
4.2. Cleaning and washing
4.2.1. External cleaning
4.2.2. Cleaning the motor compartment
4.2.3. Electrical components
4.3. Safe lifting
4.3.1. WARNING
5. Preventive maintenance
5.1. Maintenance schedule
5.1.1. Pos. No.
5.1.2. Work to carry out
5.2. Lubrication schedule
5.2.1. Service point
5.2.2. Interval/Running hours
5.2.3. Lubricant
6. Oil and grease specification
6.1. Lubticant
6.2. Specification
6.3. Application area
6.4. Super Seal connectors
6.4.1. Application
6.4.2. AMP connectors
6.4.2.1. Application
6.4.3. Other tools
6.4.3.1. Application
7. Electric drive motor
7.1. Component parts
7.1.1. Description
7.1.2. Dismantling of motor from truck
7.1.3. Assembling
7.2. Service/Repairs
7.2.1. Dismantling of motor
7.2.2. Assembling of motor
7.2.3. Cleaning
7.3. Technical data
7.3.1. Type of machine
7.3.2. S12F, S16D
8. Drive unit/gear
8.1. Component parts
8.1.1. Description
8.1.2. Technical data
8.1.2.1. Type of truck
8.1.2.2. S12F, S16D
8.2. Leakage from top cover
8.3. Changing of the drive shafts sealing ring
8.3.1. Dismantling
8.3.2. Assembling
9. Electro magnetic brake
9.1. Main components of the brake
9.2. Maintenance
9.2.1. Basic Adjustment of gap
9.2.2. Exchange of brake disc
10. Steering
10.1. Component parts, tiller arm
10.1.1. Description
10.2. Adjustments
10.2.1. Adjusting of brake microswitch
10.3. Tiller arm handle
10.3.1. Description
10.3.2. Dismantling/Assembling
10.3.2.1. Changing of signal button/switch (9, 10)
10.3.2.2. Changing of lift/lowering button (13)
10.3.2.3. Changing of pushbutton (16)
11. Electrical systems
11.1. Component identification
11.2. List of symbols and electrical wiring diagram
11.2.1. Description
11.2.2. Function
11.2.3. Electrical diagram 1(5)
11.2.4. Electrical diagram 2(5)
11.2.5. Electrical diagram 3(5)
11.2.6. Electrical diagram 4(5)
11.2.7. Electrical diagram 5(5)
11.3. Functional description
11.3.1. Starting the truck
11.3.2. Driving
11.3.3. Neutral speed reduction
11.3.4. Picture 3
11.3.5. Neutral speed reduction on slopes
11.3.6. Braking
11.3.7. Lifting the forks
11.3.8. Lifting the support arms
11.3.9. Lowering the forks
11.3.10. Lowering the support arms
11.3.11. Horn
11.4. Hour meter
11.5. Fault codes
11.5.1. Driver parameters
11.5.1.1. Parameter
11.5.2. Service parameters
11.5.2.1. Parameter
11.5.3. Parameter description
11.5.3.1. Parameter 1
11.5.3.2. Parameter 2
11.5.3.3. Parameter 3
11.5.3.4. Parameter 4
11.5.3.5. Parameter 5
11.5.3.6. Parameter 10
11.5.3.7. Parameter 14
11.5.3.8. Parameter 20
11.5.3.9. Parameter 21
11.5.3.9.1. Function
11.5.3.9.2. Battery (Ah)
11.5.3.9.3. WARNING
11.5.3.10. Parameter 25
11.5.3.11. Parameter 28
11.5.3.12. Parameter 39
11.5.3.13. Service display
11.5.3.13.1. Flashing symbol
11.5.3.13.2. Displayed data
11.5.3.13.3. Segment
11.5.3.13.4. Function
11.5.3.13.5. Segment
11.5.3.13.6. Function
11.5.3.13.7. Segment
11.5.3.13.8. Function
11.5.3.13.9. Segment
11.5.3.13.10. Function
11.6. Part numbers
11.7. Transistor panel
11.7.1. General
11.8. Diagnostic and troubleshooting
11.8.1. Error codes and troubleshooting
11.8.1.1. STATUS LED
11.8.1.2. Handheld terminal display
11.8.1.3. Explanation
11.8.1.4. Possible cause
11.8.2. Resetting errors
11.8.2.1. Reset when
11.8.3. Safety
11.8.3.1. WARNING
11.9. Technical specifications Curtis 1243
11.9.1. Explanation
12. Hydraulic system
12.1. Hydraulic diagram and components
12.1.1. Main components
12.1.1.1. Description
12.1.2. Description
12.1.2.1. Lift
12.1.2.2. Lowering
12.1.2.3. Operating pressure
12.1.2.4. Relief valve
12.1.2.5. Pressure switch
13. Battery charger (Inbuilt)
13.1. General
13.2. Charging
13.3. Troubleshooting and service
13.4. Technical data
13.5. Charging settings
13.5.1. Freely ventilated batteries
13.5.1.1. Batterysize
13.5.1.2. Output current
13.5.1.3. I2 current
13.5.1.4. Max current maintenance
13.5.2. Valve regulated batteries
13.5.2.1. Batterysize
13.5.2.2. Output current
13.5.2.3. I2 current
13.5.2.4. Max current maintenance
14. Control/computer equipment
14.1. General
14.1.1. Production mode
14.2. Connection
14.3. Layout
14.3.1. Main window
14.3.2. Nodes
14.3.2.1. Icons
14.3.2.1.1. Description
14.3.3. Tool buttons
14.3.4. Information window
14.3.5. Status bar
14.4. Function
14.4.1. Connection
14.4.2. Disconnection
14.4.3. Downloading program
14.4.3.1. Normal downloading
14.4.3.2. Downloading in old versions of logic card
14.4.3.3. Emergency downloading
14.4.4. Truck report
14.4.5. Parameters
14.4.6. Diagnostics
14.4.6.1. Analogue
14.4.6.2. Temperature
14.4.6.3. Digital
14.4.7. User settings
14.4.8. Other functions
14.4.8.1. Save to file
14.4.8.2. Download from file
14.4.8.3. Reset CAN adapter
14.4.8.4. Delete error code log
14.4.8.5. Reset hour meter
14.4.8.6. Read error code log
14.4.8.7. Adjust date and time
14.4.8.8. Adjusting the hour meter on older cards
14.4.9. Help
14.4.9.1. About TruckCom
14.4.9.2. Link
14.4.10. Exit
14.5. Specifications
14.5.1. CAN interface
14.5.1.1. Description
14.5.2. Installation
14.5.3. To uninstall

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