BT LRE200 Service Manual 243960-040 - Image 2

BT LRE200 Service Manual 243960-040 - Image 3

BT LRE200 Service Manual 243960-040 - Image 4

BT LRE200 Service Manual 243960-040 - Image 5

BT LRE200 Service Manual 243960-040

$30.00

Type Of Manual: Service Manual
Manual ID: 243960-040
: Service Manual PDF
Number of Pages: 112
Size: 5.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- LRE200

1. Table of contents
2. General truck information
2.1. Technical data
2.2. General tightening torques
2.2.1. Galvanised, non-oiled bolts
2.2.2. Untreated, oiled bolts
3. Maintenance
3.1. General
3.2. Safety regulations for maintenance work
3.3. Cleaning and washing
3.3.1. Cleaning the exterior
3.3.2. Cleaning the motor compartment
3.3.3. Electrical components
3.4. Safe lifting
3.5. Maintenance Schedule
3.6. Lubrication chart
3.7. Oil and grease specification
4. Tools
4.1. Super Seal connector
4.2. AMP connectors
4.3. AMP microtimer
4.4. Other tools
5. Drive transmission – 2550
5.1. General
5.2. Technical data
5.3. Transmission components
5.4. Dismantled transmission
5.5. Removal/refitting
5.5.1. Dismantling the drive assembly from the truck
5.5.2. Refitting the drive assembly in the truck
5.6. Oil check and oil change
5.6.1. Checking and refilling the oil
5.6.2. Changing the Oil
5.7. Replacing the drive shaft gasket
5.7.1. Removal
5.7.2. Assembly
5.8. Leakage from the upper cover
5.9. Leakage from the lower cover
5.10. Replacing wheel bolts
6. Brake – 3100
6.1. General
6.2. Brake hydraulic diagram
6.3. Main brake cylinder
6.4. Removal
6.5. Replacement of piston rod seal and spring in main brake cylinder
6.6. Assembly
6.7. Bleeding the brake system
6.8. Drum brake
6.9. Removal
6.10. Assembly
6.11. Bleeding the brake system
7. Drive wheel – 3530
7.1. General
7.2. Dismantling the drive wheel
7.3. Assembling the drive wheel
8. Castor wheel – 3540
8.1. General
8.2. Castor wheel main components
8.3. Replacing castor wheels
8.3.1. Removing the castor wheel assembly
8.3.2. Fitting the castor wheel assembly
8.4. Replacing wheels
8.4.1. Removal
8.4.2. Assembly
8.5. Replacing wheel bearings
9. Electric Wheel Steering – 4300
9.1. General
9.2. Regulator A3
9.2.1. Short connections
9.2.1.1. Connection K1
9.2.1.2. Connection K2
9.2.2. LED indications and diagnostics
9.2.3. Adjusting the dip switches
9.2.3.1. Current limiting
9.2.3.2. IR compensation
9.2.3.3. Sensitivity
9.3. Adjusting the steering chain
9.4. Removing/fitting the steering motor
9.4.1. Removal
9.4.2. Assembly
9.5. Replacing the steering generator
9.5.1. Removal
9.5.2. Assembly
10. Electrical system – 5000
10.1. Symbols
10.2. Components
10.3. Wiring diagram
10.4. Functional description
10.4.1. Key in Position 0
10.4.2. Starting
10.4.3. Parking brake
10.4.4. Driving forwards/reverse
10.4.5. Running Speed
10.4.6. Steering
10.4.7. Fork lift
10.4.8. Fork lowering
10.4.9. Battery monitor/hour meter
10.5. Battery monitor/hour meter
10.5.1. Voltage
10.5.1.1. Connector rated voltage and rated current
10.5.1.2. Memory retention
10.5.2. Battery monitor
10.5.3. Adjusting the discharge
10.5.4. Resetting
10.5.5. Ignition key
10.5.6. Hour meter
10.6. Troubleshooting, battery monitor
10.6.1. No resetting of instruments
10.6.2. Always reset after power failure
10.6.3. No discharge – the instruments reading does not drop
10.6.4. No breaking to the lift
10.6.5. No lift
10.6.6. Premature breaking of the lift
10.6.7. LEDs do not light
10.7. Troubleshooting, hour meter
10.7.1. No display
10.7.2. Hour glass not flashing
10.7.3. Hour glass flashing continuously
10.8. Transistor regulator PUB24350 CD1
10.8.1. Motor circuits
10.8.2. Control circuits
10.8.3. Technical data
10.8.4. LED indicators
10.8.5. Maintenance
10.8.6. Safety
10.8.7. Cleaning
10.8.8. Testing the transistor units safety circuit
10.8.8.1. Test method
10.9. Time relay
10.9.1. Wiring diagram and list of symbols
10.9.2. Functional description
10.9.3. Basic settings
10.10. Electronic card
11. Hydraulic System – 6000
11.1. General
11.2. Hydraulics diagram
11.2.1. List of symbols
11.3. Main components

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