BT LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250 Service Manual 173906-040

BT LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250 Service Manual 173906-040 - Image 2

BT LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250 Service Manual 173906-040 - Image 3

BT LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250 Service Manual 173906-040 - Image 4

BT LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250 Service Manual 173906-040 - Image 5

bt lsr 1200 lsv 1600 lsv 1250 lst 1350 lsf 1250 service manual 173906 040 2

bt lsr 1200 lsv 1600 lsv 1250 lst 1350 lsf 1250 service manual 173906 040 3

BT LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250 Service Manual 173906-040

$30.00

Type Of Manual: Service Manual
Manual ID: 173906-040
: Service Manual PDF
Number of Pages: 250
Size: 12.9MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- LSR 1200, LSV 1600, LSV 1250, LST 1350, LSF 1250

1. Return To HomePage
2. Master Service Manual Product family PS
3. Contents Master Service Manual (MSM)
3.1. Valid from serial number
3.1.1. Serial No
3.2. Document list
3.2.1. Section
3.2.2. Document
4. Introduction to BTs Service Manual
5. Contents, M
5.1. Truck information
6. Operators manual
6.1. Valid from serial number
6.2. Serial No
6.3. General
6.3.1. Issued operators manuals
7. Technical data
7.1. Valid from serial number
7.1.1. Serial number
7.2. LSV 1600
7.3. LSV 1250
7.4. LST 1350
7.5. LSF 1250
7.5.1. Drive motor
7.5.2. Transmission/drive gear
7.5.3. Hydraulic system
7.5.4. Batteries
7.5.5. Driving speeds
7.5.6. Lifting/lowering times
7.5.7. Power consumption
8. Ordering Spare Parts
9. Quality Parts
9.1. Valid from serial number
9.2. Serial No
9.3. Issued Quality Parts
9.3.1. Serial No
9.3.2. Order number
10. Recommended Spare Parts (RSP)
10.1. Valid from serial number
10.2. Serial No
10.3. Issued RSP
10.3.1. Serial No
11. Contents, P
11.1. Preventive Maintenance
12. Introduction, maintenance
12.1. Safety regulations with maintenance work
12.1.1. WARNING
12.1.2. WARNING
12.1.3. WARNING
12.1.4. CAUTION
12.2. Cleaning and washing
12.2.1. External cleaning
12.2.2. Cleaning the motor compartment
12.2.3. Electrical components
12.3. Safe lifting
12.3.1. WARNING
13. Preventive maintenance
13.1. Valid from serial number
13.1.1. Serial No
13.2. Maintenance schedule
13.2.1. Pos. no.
13.2.2. Work to carry out
13.3. Lubrication chart
13.3.1. Service point
13.3.2. Interval/Running hours
13.3.3. Lubricant
14. Oil and grease specification
14.1. Valid from serial number
14.1.1. Serial No
14.2. Approved oils and grease
14.2.1. Lubticant
14.2.2. Specification
14.2.3. Application area
15. Contents, S
15.1. Service instructions
16. Support arms, stabilizators
16.1. Valid from serial number
16.2. Welding of support arms on LST1000/1350
16.3. Adjustment of rated lift capacity
17. Electric pump motor
17.1. Valid from serial number
17.1.1. Serial number
17.2. General
17.2.1. Mechanical construction
17.2.2. Special tools
17.3. Removal/Refitting
17.3.1. Removing the motor from the truck
17.3.2. Refitting
17.4. Service/Repairs
17.4.1. Cleaning
17.4.2. Dismantling
17.4.3. Re-assembling
17.4.4. Armature bearings
17.4.5. Carbon brushes and brush holder
17.4.6. Commutator
17.5. Storage/Transport
17.5.1. Storage
17.5.2. Component
18. Electric drive motor
18.1. Valid from serial number
18.1.1. Serial number
18.2. General
18.2.1. Mechanical contruction
18.2.2. Special tools
18.3. Removal/Refitting
18.3.1. Removing the motor from the truck
18.3.2. Reassembly
18.4. Service/Repairs
18.4.1. Cleaning
18.4.2. Removal of motor
18.4.3. Refitting of motor
18.4.4. Armature bearings
18.4.5. Carbon brushes and brush holder
18.4.6. Commutator
18.5. Storage/Transport
18.5.1. Storage
18.5.2. Grease specification
18.5.3. Component
19. Mechanical drive gear unit
19.1. Valid from serial number
19.1.1. Serial No
19.2. General technical description
19.2.1. Technical data
19.2.2. Gear components
19.2.3. Special tools
19.3. Removing the gear from the truck
19.4. Change of seal on the drive shaft
19.5. Reconditioning of the gear
20. Electromagnetic parking brake
20.1. Gäller maskinnummer
20.1.1. Serial No
20.2. General
20.3. Function
20.3.1. Releasing the brake
20.3.2. Braking
20.4. Maintenance
20.4.1. Adjustment of gap
20.4.2. Exchange of brake disc/magnetic coil
20.4.3. Check/adjustment of the braking force
21. Electric parking brake, magnetic brake
21.1. Valid from serial number
21.1.1. Serial no
21.2. General
21.3. Function
21.3.1. Releasing the brake
21.3.2. Braking
21.4. Maintenance
21.4.1. Adjustment of gap
21.4.2. Exchange of brake disc/magnetic coil
21.4.3. Check/adjustment of the braking force
22. Tiller arm with servo
22.1. Valid from serial number
22.2. Machine no.
22.3. General
22.4. Electrical diagram
22.5. Adjustment
23. Electrical system
23.1. Valid from serial number
23.1.1. Serial No
23.2. Electrical panel, components
23.3. List of symbols and electrical diagrams
23.3.1. List of symbols
23.3.2. Electrical diagram 1(5)
23.3.3. Electrical diagram 2(5)
23.3.4. Electrical diagram 3(5)
23.3.5. Electrical diagram 4(5)
23.3.6. Electrical diagram 5(5)
23.4. Description of function
23.4.1. General
23.4.2. Adjustable settings
23.4.3. Description
23.4.4. Ignition lock S17 in the ON position
23.4.5. The tiller arm in drive position, S10
23.4.6. Driving, fork direction
23.4.7. Driving, steer wheel direction
23.4.8. Reversing/motor brake, fork direction to steer wheel direction
23.4.9. Reversing/motor brake, steer wheel direction to fork direction
23.4.10. Safety reverse function
23.4.11. Hydraulic functions lifting, protruding and tilting
23.4.12. Horn
24. Electrical system
24.1. Valid from serial number
24.1.1. Serial No
24.2. Electrical panel, components
24.3. List of symbols and electrical diagrams
24.3.1. List of symbols
24.3.2. Electrical diagram 1(3)
24.3.3. Electrical diagram 2(3)
24.3.4. Electrical diagram 3(3)
24.4. Description of function
24.4.1. General
24.4.2. Adjustable settings
24.4.3. Description
24.4.4. Ignition lock S17 in the ON position
24.4.5. The tiller arm in drive position, S10
24.4.6. Driving, fork direction
24.4.7. Driving, steer wheel direction
24.4.8. Load dependent current limit
24.4.9. Reversing/motor brake, fork direction to steer wheel direction
24.4.10. Reversing/motor brake, steer wheel direction to fork direction
24.4.11. Safety reverse function
24.4.12. Lifting the support arms
24.4.13. Lowering the support arms
24.4.14. Lifting the forks
24.4.15. Horn
24.4.16. Platform switch function (option)
25. Electrical system
25.1. Valid from serial number
25.1.1. Serial number
25.2. Electrical panel, components
25.3. List of symbols and electrical diagrams
25.3.1. List of symbols
25.3.2. Electrical diagram 1(4)
25.3.3. Electrical diagram 2(4)
25.3.4. Electrical diagram 3(4)
25.3.5. Electrical diagram 4(4)
25.4. Operating description
25.4.1. General
25.4.2. Adjustable settings
25.4.3. Description
25.4.4. Ignition switch S17 in the ON position
25.4.5. Tiller arm in driving position, S10
25.4.6. Driving, direction of the forks
25.4.7. Driving, direction of the steer wheel
25.4.8. Load dependent current limit
25.4.9. Reversing/motor brake, direction of forks to direction of steer wheel
25.4.10. Reversing/motor brake, direction of steer wheel to direction of forks
25.4.11. Safety reversing
25.4.12. Lifting the support arms
25.4.13. Lowering the support arms
25.4.14. Lifting the forks
25.4.15. Horn
25.4.16. Switch operation for the platform and gates
25.4.17. Limited lifting and driving
26. Electrical system
26.1. Valid from serial number
26.1.1. Serial number
26.2. Electrical panel, components
26.3. List of symbols and electrical diagrams
26.3.1. List of symbols
26.3.2. Electrical diagram 1(5)
26.3.3. Electrical diagram 2(5)
26.3.4. Electrical diagram 3(5)
26.3.5. Electrical diagram 4(5)
26.3.6. Electrical diagram 5(5)
26.4. Functional description
26.4.1. General
26.4.2. Description
26.4.3. Ignition key switch S17 in ON position
26.4.4. Tiller arm in drive position, S10
26.4.5. Driving in direction of forks
26.4.6. Driving in steer wheel direction
26.4.7. Load dependent current limits
26.4.8. Reversing/motor brakes, fork direction to steer wheel direction
26.4.9. Reversing/motor brakes, steer wheel direction to fork direction
26.4.10. Safety reversing
26.4.11. Support arm lifting
26.4.12. Support arm lower
26.4.13. Fork lift
26.4.14. Horn
26.4.15. Breaker function for platform and gates
26.4.16. Lifting and driving limits
27. Voltage/battery indicator/control
27.1. Valid from serial number
27.1.1. Serial No
27.2. General
27.3. Electrical
27.3.1. Voltage
27.4. Battery controller
27.4.1. General
27.4.2. Reset
27.4.3. Keyswitch
27.4.4. Hourmeter
27.5. Trouble shooting
27.5.1. Battery Discharge Indicator
27.5.2. Hour meter
28. Transistor panel
28.1. Valid from serial number
28.1.1. Serial No
28.2. Transistor panel
28.3. Motor circuit
28.3.1. Terminal
28.3.2. Connecting
28.4. Control circuit
28.4.1. Connecting
28.5. Technical specification
28.5.1. Parameter
28.5.2. STD setting
28.5.3. Description
28.6. Adjustment panel
28.6.1. Adjustable potentiometers
28.6.2. Connection of handheld terminal
28.6.3. Status LED
28.7. Maintenance
28.7.1. Safety
28.7.2. Cleaning
28.7.3. Diagnostics and troubleshooting
29. Transistor panel
29.1. Valid from serial number
29.2. General
29.3. Connections
29.3.1. Connection pin
29.3.2. Connection
29.4. Control circuit
29.4.1. Pin No.
29.4.2. Connection
29.5. Technical specification
29.5.1. Parameter (Programmers display)
29.5.2. Ran- ge
29.5.3. Std value
29.5.4. Description
29.6. Adjustment panel
29.6.1. Adjustable potentiometers
29.6.2. Connection for the hand terminal
29.6.3. Status LEDs
29.7. Maintenance
29.7.1. Safety
29.7.2. Cleaning
29.8. Diagnostics and troubleshooting
29.8.1. LED code
29.8.2. Programmers LCD-display
29.8.3. Explanation
29.8.4. Probable cause
29.9. Curtis 1307 hand terminal
29.9.1. Function
29.10. Using the hand terminal
29.10.1. Checking and adjusting parameters
29.10.2. Using TEST mode
29.10.3. Using DIAGNOSTICS mode
30. Transistor panel
30.1. Valid from serial number
30.1.1. Serial number
30.2. General
30.2.1. Characteristics and functions
30.3. Connections
30.3.1. Connection pin
30.3.2. Connection
30.3.3. Connection to the control circuits
30.4. Technical specification
30.4.1. Description
30.5. Parameters
30.5.1. Parameter (1307-display)
30.5.2. Std. value
30.5.3. Description
30.5.4. Mode 1 and 2
30.6. Diagnostics and trouble shooting
30.6.1. Trouble shooting
30.6.2. Error codes
30.6.3. Testing circuits for error detection
30.7. Maintenance
30.7.1. WARNING
30.7.2. Safety
30.7.3. Cleaning
30.8. Curtis 1307 hand terminal
30.8.1. Connection to Curtis 1207
30.8.2. Connection to Curtis 1207A
30.8.3. Function
30.9. Using the hand terminal
30.9.1. Using the PROGRAM mode, checking and adjusting parameters
30.9.2. Using SPECIAL PROGRAM mode
30.9.3. Using TEST mode
30.9.4. Using DIAGNOSTICS mode
30.9.5. Using SPECIAL DIAGNOSTICS mode
31. Electronic card
31.1. Valid from serial number
31.1.1. Serial number
31.2. General
31.3. Connections and adjustments
31.3.1. Position
31.3.2. Connections/adjustments
31.4. Connections for inputs and outputs
31.4.1. Pin No.
31.4.2. LED No.
31.4.3. LSV, LST, LSF Signal name
31.4.4. LSR Signal name
31.4.5. Function
32. Electronic card
32.1. Valid from serial number
32.2. General
32.2.1. Connections and adjustments
32.2.2. Connections for inputs and outputs
33. Electronic card
33.1. Valid from serial number
33.1.1. Serial number
33.2. General
33.2.1. Components
33.2.2. Connectors and adjustments
33.2.3. Connections for inputs/outputs
33.2.4. Adjustment of max. speed
33.3. Cleaning/maintenance
33.4. Changing the card
34. Hydraulic/pneumatic system
34.1. Valid from serial number
34.1.1. Serial number
34.2. General
34.3. Hydraulic diagram
34.4. List of symbols
34.4.1. Description
34.4.2. Function
34.5. Functional description
34.5.1. Lifting the forks
34.5.2. Lowering the forks
34.5.3. Switch, S59
34.6. Adjustments
34.6.1. Adjustment procedure
35. Main valve unit lift/reach/tilt
35.1. Valid from serial number
35.1.1. Serial No
35.2. General description
35.2.1. Solenoid
35.2.2. Function
35.2.3. Location
36. Main lift chain system

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