BT LT 2200 Service Manual

$30.00

Type Of Manual: Service Manual
: Service Manual PDF
Number of Pages: 188
Size: 11.4MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- LT 2200

1. Return To HomePage
2. Introduction to BTs Service Manual
3. Contents Master Service Manual (MSM)
3.1. Valid from serial number
3.2. Serial No
3.3. Document list
3.3.1. Section
3.3.2. Document
4. Contents, M
4.1. Truck information
5. Operators manual
5.1. Valid from serial number
5.2. Serial No
5.3. General
5.3.1. Issued operators manuals
6. General product information
6.1. Valid from serial number
6.1.1. Serial No
6.2. Presentation of the truck
6.2.1. CAUTION
6.2.2. Intended application of the truck
6.2.3. Forbidden application of the truck
6.3. Truck data
6.3.1. Truck type
6.3.2. LT 2200
6.3.3. LT 2200-8
6.4. Truck dimensions
6.4.1. LT 2200-8
6.4.2. LT 2200
6.4.3. Measurement in mm
6.4.4. Measurement in mm
6.5. Identification plate CE
6.6. Identification plate CE ASME
6.7. Identification plate ASME
6.8. Modification plate
6.9. Main components
6.9.1. Tiller arm The truck can be controlled by the operator standing on the rideon platform or wa…
6.9.2. Identification plate With model designation, serial number, year of manufacture, weight witho…
6.9.3. Protective gates A higher speed of 9,5 km/h is possible with the gates folded out, while the …
6.9.4. Covers Easily opened and removable which allows good access when servicing.
6.9.5. Drive unit with brake Suspended drive unit with two stage electromagnetic brake, drive motor,…
6.9.6. Hydraulic unit Pump motor, pump, valves and oil tank integrated in a compact unit.
6.9.7. Platform Folding rideon platform which automatically folds up when not loaded.
6.9.8. Platform switch Switch for control of the speed range and brake function.
6.9.9. Support castor wheels Two support castor wheels to ensure stability. Fitted with rubber guard…
6.9.10. Electric panel Can be swung, which provides good access when servicing. 24 volt electrical s…
6.9.11. Lift cylinders Located along the sides of the truck.
6.9.12. Fork carriage The forks are held horizontal by a link system. The fork carriage requires no …
6.9.13. Serial number Serial number plate fitted to the chassis. Partly hidden by the emergency disc…
6.9.14. Emergency disconnector and battery connector The battery is charged via the permanently fitt…
6.9.15. Battery 24 V with different Ah values. Stands on rollers to facilitate replacement.
6.10. Warning and information plates and symbols
6.10.1. Signal/Horn
6.10.2. Hydraulic control Lower
6.10.3. Hydraulic control Lift
6.10.4. Travel direction
6.10.5. Hydraulic oil filling
6.10.6. Lifting points
6.10.7. Serial number
6.10.8. Identification plate
6.10.9. Modification plate
7. Technical data
7.1. Valid from serial number
7.1.1. Serial No
7.2. LT 2200
7.2.1. Drive motor
7.2.2. Transmission/drive gear
7.2.3. Hydraulic system
7.2.4. Batteries
7.2.5. Driving speed
7.2.6. Lifting-/lowering speed
7.2.7. Power consumption
8. Ordering Spare Parts
9. Quality Parts
9.1. Valid from serial number
9.2. Serial No
9.3. Issued Quality Parts
9.3.1. Serial No
9.3.2. Order number
10. Recommended Spare Parts (RSP)
10.1. Valid from serial number
10.2. Serial No
10.3. Issued RSP
10.3.1. Version
10.3.2. Serial No
11. Contents, P
11.1. Preventive Maintenance
12. Introduction, maintenance
12.1. Safety regulations with maintenance work
12.1.1. WARNING
12.1.2. WARNING
12.1.3. WARNING
12.1.4. CAUTION
12.2. Cleaning and washing
12.2.1. External cleaning
12.2.2. Cleaning the motor compartment
12.2.3. Electrical components
12.3. Safe lifting
12.3.1. WARNING
13. Preventive maintenance
13.1. Valid from serial number
13.1.1. Serial No
13.2. Service schedule
13.2.1. Pos. nr.
13.2.2. Work to carry out
13.3. Lubrication chart
13.3.1. Service point
13.3.2. Interval/Running hours
13.3.3. Lubricant
14. Oil and grease specification
14.1. Valid from serial number
14.1.1. Serial No
14.2. Lubricant
14.3. Specification
14.4. Application area
14.4.1. > – 15C
14.4.2. < – 15C
15. Contents, S
15.1. Service instructions
16. Electric drive motor
16.1. Valid from serial number
16.2. Serial number
16.3. General
16.3.1. Mechanical construction
16.3.2. Special tools
16.4. Removal/Refitting
16.4.1. Removing the motor from the truck
16.4.2. Re-assembly
16.5. Service/Repairs
16.5.1. Cleaning
16.5.2. Removal of motor
16.5.3. Refitting of motor
16.5.4. Armature bearings
16.5.5. Carbon brushes and brush holder
16.5.6. Commutator
16.6. Storage/Transport
16.6.1. Storage
16.6.2. Grease specification
16.6.3. Component
17. Mechanical drive gear unit
17.1. Valid from serial number
17.1.1. Serial No
17.2. General technical description
17.2.1. Technical data
17.2.2. Gear components
17.2.3. Special tools
17.3. Removing the gear from the truck
17.4. Change of seal on the drive shaft
17.5. Reconditioning of the gear
18. Electromagnetic parkingbrake
18.1. Valid from serial number
18.1.1. Serial No
18.2. General
18.3. Function
18.3.1. Releasing the brake
18.3.2. Braking
18.4. Maintenance
18.4.1. Adjustment of gap
18.4.2. Exchange of brake disc/magnetic coil
18.4.3. Check/adjustment of the braking force
19. Electrical system
19.1. Valid from serial numbers
19.2. Serial number
19.3. Electrical panel
19.4. List of symbols
19.4.1. Description
19.4.2. Function
19.4.3. List of symbols for logic card
19.5. Electrical diagram
19.5.1. Electrical diagram, standard 1/3
19.5.2. Electrical diagram, EU gates 2/3
19.5.3. Electrical diagram, safety gates 3/3
19.6. Operating description
19.6.1. General
19.6.2. Description
20. Electrical system
20.1. Valid from serial number
20.2. Serial number
20.3. Electrical panel
20.4. List of symbols
20.4.1. Description
20.4.2. Function
20.4.3. Electrical diagram 1/5
20.4.4. Electrical diagram 2/5
20.4.5. Electrical diagram 3/5
20.4.6. Electrical diagram 4/5
20.4.7. Electrical diagram 5/5
20.5. Description of function
20.5.1. General
20.6. Description
20.6.1. Ignition switch S17 in the ON position
20.6.2. Tiller arm in driving position, S10 in the On position
20.6.3. Driving in the fork direction
20.6.4. Driving in the steer wheel direction
20.6.5. Load dependent current limit
20.6.6. S59 Activation range
20.6.7. Reverse/motor brake, fork direction to steer wheel direction
20.6.8. Reverse/motor brake, steer wheel direction to fork direction
20.6.9. Safety reversing function
20.6.10. Lifting the forks
20.6.11. Lowering the forks
20.6.12. Horn
20.6.13. Switch operation for the platform and gates
21. Electrical system
21.1. Valid from serial number
21.2. Serial number
21.3. Electrical panel
21.4. List of symbols
21.4.1. Description
21.4.2. Function
21.4.3. List of symbols for the logic card A1
21.5. Electrical diagrams
21.5.1. Electrical diagram, standard
21.5.2. Electrical diagram, EEC-gates
21.5.3. Electrical diagram, safety gates
21.6. Description of function
21.6.1. General
21.6.2. Ignition switch, S17 ON
21.6.3. Driving
21.6.4. Driving forwards, direction of the forks, first speed stage
21.6.5. Reversing, direction of the drive wheel, first speed stage
21.6.6. Driving forwards or reversing, second speed stage
21.6.7. Driving forwards or reversing, third speed range
21.6.8. Reversing/ motor brake
21.6.9. Safety reversing
21.6.10. Lifting the forks
21.6.11. Lowering the forks
22. Electrical system
22.1. Valid from serial number
22.2. Serial number
22.3. Electrical panel
22.4. List of symbols
22.4.1. Description
22.4.2. Function
22.4.3. Electrical diagram 1/5
22.4.4. Electrical diagram 2/5
22.4.5. Electrical diagram 3/5
22.4.6. Electrical diagram 4/5
22.4.7. Electrical diagram 5/5
22.5. Description of function
22.5.1. General
22.5.2. Description
22.5.3. Ignition switch S17 in ON position
22.5.4. Tiller arm in driving position, S10
22.5.5. Driving, direction of the forks
22.5.6. Driving, steer wheel direction
22.5.7. Switch function for platform (option)
22.5.8. Load dependent current limit
22.5.9. S59 Activation range
22.5.10. Reversing/motor brake, fork direction to steer wheel direction
22.5.11. Reversing/motor brake, steer wheel direction to fork direction
22.5.12. Safety reversing function
22.5.13. Lifting the forks
22.5.14. Lowering the forks
22.5.15. Horn
23. Volt-/battery indicator
23.1. Valid from serial number
23.1.1. Serial No
23.2. General
23.3. Electrical
23.3.1. Voltage
23.4. Battery Controller
23.4.1. General
23.4.2. Reset
23.4.3. Keyswitch
23.4.4. Hourmeter
23.5. Trouble shooting
23.5.1. Battery Discharge Indicator
23.5.2. Hour meter
24. Transistor panel
24.1. Valid from serial number
24.2. Serial number
24.3. General
24.3.1. Construction
24.3.2. Operation
24.4. Technical specification
24.4.1. Characteristics
24.5. Settings and indications
24.5.1. Connection pin 23
24.5.2. Rotor current
24.5.3. Shunt field current
24.5.4. S2s position
24.5.5. Ramp time
24.5.6. LED No.
24.5.7. Normal status
24.5.8. Explanation
24.6. Maintenance
24.6.1. Watchdog
24.6.2. Adjusting the current limit
24.6.3. Trouble shooting
24.6.4. Main transistor check
24.6.5. Check the transistor regulators safety circuit
25. Transistor panel
25.1. Valid from serial number
25.2. Serial number
25.3. General
25.3.1. Characteristics and functions
25.4. Connections
25.4.1. Connection pin
25.4.2. Connection
25.4.3. Connection to the control circuits
25.5. Technical specification
25.5.1. Description
25.6. Parameters
25.6.1. Parameter (1307-display)
25.6.2. Std. value
25.6.3. Description
25.6.4. Mode 1 and 2
25.7. Diagnostics and trouble shooting
25.7.1. Trouble shooting
25.7.2. Error codes
25.7.3. Testing circuits for error detection
25.8. Maintenance
25.8.1. Safety
25.8.2. Cleaning
25.9. Curtis 1307 hand terminal
25.9.1. Function
25.10. Using the hand terminal
25.10.1. Using the PROGRAM mode, checking and adjusting parameters
25.10.2. Using SPECIAL PROGRAM mode
25.10.3. Using TEST mode
25.10.4. Using DIAGNOSTICS mode
25.10.5. Using SPECIAL DIAGNOSTICS mode
26. Electronic card, drive/multi function
26.1. Valid from serial number
26.2. Serial number
26.3. General
26.4. Components
26.4.1. Connection/adjustments
26.4.2. Connections for inputs and outputs
27. Electronic card drive/multi function
27.1. Valid from serial number
27.2. Serial number
27.3. General
27.4. Components
27.4.1. Connections/adjustments
27.4.2. Connections for inputs/outputs
28. Hydraulic/pneumatic system
28.1. Valid from serial number
28.2. Serial number
28.3. General
28.4. Hydraulic chart and list of symbols
28.4.1. List of Symbols
28.5. Operating description
28.5.1. Lifting the forks
28.5.2. Lowering the forks
28.5.3. Switch, S59
28.6. Adjustments
28.6.1. Adjusting the pressure limit valve

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