BT OM, OMW, OMC, OMCW Service Manual 153875-040

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BT OM, OMW, OMC, OMCW Service Manual 153875-040 - Image 5

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BT OM, OMW, OMC, OMCW Service Manual 153875-040

$30.00

Type Of Manual: Service Manual
Manual ID: 153875-040
: Service Manual PDF
Number of Pages: 233
Size: 5.6MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OM, OMW, OMC, OMCW

1. Master Service Manual Product family OM
1.1. BT OM BT OMW BT OMC BT OMCW
2. Introduction to BTs Service Manual
3. Contents Master Service Manual
3.1. Valid from serial number
3.2. Serial No
3.3. Document list
3.3.1. Section
3.3.2. Document
4. Contents, M
4.1. Machine information
5. Operators manual
5.1. Valid from serial number
5.2. Serial No
5.3. General
5.3.1. Issued operators manuals
5.4. Year of introduction
5.4.1. Truck type
5.4.2. Machine number
5.4.3. Serial number
5.4.4. Year of introduction
6. Technical service data
6.1. Valid from serial number
6.1.1. Serial No
6.1.2. Transmission/gear
6.1.3. Drive wheel
6.1.4. Support arm wheels
6.1.5. Hydraulic unit
6.1.6. Batteries
6.1.7. All models
6.1.8. Driving speeds
6.1.9. Lifting/lowering speeds
6.1.10. Current consumption
7. Ordering Spare Parts
8. Quality Parts
8.1. Valid from serial number
8.1.1. Serial No
8.2. Issued Quality Parts
8.2.1. Order number
9. Recommended Spare Parts (RSP)
9.1. Valid from serial number
9.1.1. Serial No
9.2. Issued RSP
9.2.1. Serial No
10. Contents, P
10.1. Preventive Maintenance
11. Introduction, maintenance
11.1. Safety regulations with maintenance work.
11.1.1. WARNING
11.1.2. WARNING
11.1.3. WARNING
11.1.4. CAUTION
11.2. Cleaning and washing
11.2.1. External cleaning
11.2.2. Cleaning the motor compartment
11.2.3. Electrical components
11.3. Safe lifting of the truck
11.3.1. WARNING
12. Service schedule
12.1. Valid from serial number
12.1.1. Serial No
12.2. Maintenance chart
12.2.1. Work to carry out
12.3. Lubrication chart
12.3.1. Service point
12.3.2. Intervall/Running hours
12.3.3. Lubricant
13. Oil and grease specification
13.1. Valid from serial number
13.1.1. Serial No
13.2. Lubricant
13.3. Type of lubricant
13.4. Specification
13.5. To be used for
13.6. > – 15C
13.7. < – 15C
14. Oil and grease specification
14.1. Valid from serial number
14.1.1. Serial No
14.2. Lubricant
14.3. Type of lubricant
14.4. Specification
14.5. To be used for
14.6. > – 15C
14.7. < – 15C
15. Contents, S
15.1. Service instructions
16. Transmission, Gear
16.1. Valid from machine number 287595AA-
16.2. General
16.3. Gear components/data
16.3.1. Component identification
16.3.2. Technical gear data
16.4. Dismantling/fitting of gear from/in truck
16.4.1. Dismantling
16.4.2. Fitting
16.5. Oil level check/exchange
16.5.1. Check/filling of oil
16.5.2. Exchange of oil
16.6. Exchange of drive shaft seal ring
16.6.1. Dismantling
16.6.2. Assembly
16.7. Leakage from the top cover
16.7.1. Dismantle the gear and radial steering ball bearing from the truck as described in section 3.1.
16.7.2. After removing the radial bearing loosen all eleven bolts holding the top cover to the gear ho…
16.7.3. Remove the cover from the gear and clean the surface of the cover and housing carefully.
16.7.4. Apply liquid sealant type Loc-Tite 574 to the surfaces. Follow the instructions given on the c…
16.7.5. Fit the cover bolts and tighten with a torqe of 25 Nm.The bolts shall be lubricated prior to a…
16.7.6. Fill up oil in accordance with filling instructions, section 4.2.
16.7.7. Fit the gear and radial bearing to the truck as described in section 3.2.
17. Electromagnetic brake
17.1. Valid from machine number 287595AA-
17.2. General
17.3. Function
17.3.1. Releasing the brake
17.3.2. Braking
17.4. Maintenance
17.4.1. Adjustment of gap
17.4.2. Exchange of brake disc/magnetic coil
17.4.3. Check/adjustment of the braking force
18. Wire guidance
18.1. Valid from serial number
18.2. Serial No
18.3. General
18.4. Generator
18.4.1. Technical data
18.5. Antennae
18.5.1. Antenna wire
18.6. Wire guidance card
18.6.1. Components
18.6.2. Connections
18.6.3. Display
18.7. Miscellaneous
18.8. Description of function
18.8.1. Driving forwards
18.8.2. Reversing
18.8.3. Control signals
18.9. Adjustments
18.9.1. Adjustment instructions for A2
18.9.2. Adjustment instructions for A3
18.10. Installing a new wire guidance card
18.10.1. Truck model
18.10.2. ID number
18.10.3. Truck model
18.10.4. ID number
18.11. Trouble shooting
18.11.1. Control signals
19. Electrical system
19.1. Valid from serial number
19.2. Serial No
19.3. General
19.3.1. References
19.4. Symbols and circuit diagrams
19.4.1. List of symbols
19.4.2. Circuit diagram(1/8)
19.4.3. Circuit diagram (2/8)
19.4.4. Circuit diagram (3/8)
19.4.5. Circuit diagram (4/8)
19.4.6. Circuit diagram (5/8)
19.4.7. Circuit diagram (6/8)
19.4.8. Circuit diagram (7/8)
19.4.9. Circuit diagram (8/8)
19.4.10. List of components
19.5. Description of function
19.5.1. Ignition key in the 0 position.
19.5.2. Ignition key in the I position
19.5.3. Driver presence control (outside narrow aisle).
19.5.4. Driving.
19.5.5. Driving in narrow aisle.
19.5.6. Steering
19.5.7. Steering wheel indicator
19.5.8. Braking.
19.5.9. Cabin lift
19.5.10. Cabin gates
19.5.11. Front gate, only walk through
19.5.12. Lift height limitation (option)
19.5.13. Cabin lowering
19.5.14. Initial lift
19.5.15. Initial lowering
19.6. Standard settings and adjustments
20. Electrical system
20.1. Valid from serial number
20.2. Serial No
20.3. General
20.3.1. References
20.3.2. General description of the electrical system
20.4. Symbols and circuit diagrams
20.4.1. List of symbols
20.4.2. Circuit diagram T-code 355, 457, 1/8
20.4.3. Circuit diagram T-code 355, 457, 2/8
20.4.4. Circuit diagram T-code 355, 457, 3/8
20.4.5. Circuit diagram T-code 355, 457, 4/8
20.4.6. Circuit diagram T-code 355, 457, 5/8
20.4.7. Circuit diagram T-code 355, 457, 6/8
20.4.8. Circuit diagram T-code 355, 457, 7/8
20.4.9. Circuit diagram T-code 355, 457, 8/8
20.4.10. Circuit diagram T-code 356, 458, 1/8
20.4.11. Circuit diagram T-code 356, 458, 2/8
20.4.12. Circuit diagram T-code 356, 458, 3/8
20.4.13. Circuit diagram T-code 356, 458, 4/8
20.4.14. Circuit diagram T-code 356, 458, 5/8
20.4.15. Circuit diagram T-code 356, 458, 6/8
20.4.16. Circuit diagram T-code 356, 458, 7/8
20.4.17. Circuit diagram T-code 356, 458, 8/8
20.4.18. List of components
20.4.19. Electrical diagram Option Buzzer
20.4.20. List of components
20.4.21. Electrical diagram Option Gate warning
20.4.22. List of components
20.4.23. Electrical diagram Option Extra hydraulic function
20.4.24. List of components
20.5. Description of function
20.5.1. Ignition key in the 0 position.
20.5.2. Start
20.5.3. Deadmans handle
20.5.4. Driver presence control (outside narrow aisle).
20.5.5. Driving.
20.5.6. Driving in narrow aisle.
20.5.7. Travel speed
20.5.8. Steering
20.5.9. Steering wheel indicator
20.5.10. Braking.
20.5.11. End-of-aisle brake
20.5.12. Cabin lift
20.5.13. Cabin gates
20.5.14. Load sensing, only OMW,OMCW
20.5.15. Lift height limitation
20.5.16. Cabin lowering
20.5.17. Initial lift
20.5.18. Initial lowering
20.5.19. Slack chain guard
20.5.20. Miscellaneous
20.6. Standard settings and adjustments
21. Transistor regulator
21.1. Valid from machine number 287595AA-
21.2. Transistor regulator
21.2.1. Motor connections
21.3. Control circuit
21.3.1. Terminal- number
21.3.2. Function
21.4. Technical specification
21.4.1. PARAMETER
21.4.2. SETTING
21.4.3. DESCRIPTION
21.5. LED indications
21.5.1. Indicates
21.5.2. Diagnosis
21.6. Maintenance
21.6.1. Safety
21.6.2. Cleaning
21.7. Safety control
21.7.1. Checking the transistor regulators safety circuits
22. Electronic card
22.1. Valid from serial number
22.2. Serial No
22.3. Electronic card 149167 version -001and -002
22.3.1. General
22.4. Connections
22.4.1. Connector no 1, display
22.4.2. Connector no 2, cabin
22.4.3. Connector no 3, height , speed and aisle indication
22.4.4. Connector no 4, drive and steer signals
22.4.5. Connector no 5, wire guidance option
22.4.6. Connector no 6, potentiometer circuits, voltage supply
22.4.7. Connector no 7, brake, valves, contactors
22.4.8. Connector no 8, power supply steering
22.5. LEDs, switches, potentiometer
22.5.1. Function
22.5.2. Function
22.5.3. Potentiometer
22.5.4. Function
22.6. Display
22.6.1. Time
22.6.2. Warning codes
22.6.3. Error codes
22.7. Running time
22.7.1. Caracter
22.8. Steering potentiometer (STEERPOT)
22.9. Parameters
22.9.1. Programming parameters
23. Electronic card
23.1. Valid from serial number
23.2. Serial No
23.3. Electronic card 149167 version -003 and -004
23.3.1. General
23.4. Connections and voltage on A2
23.4.1. Connector no 1, display
23.4.2. Connector no 2, cabin
23.4.3. Connector no 3, height , speed and aisle indication
23.4.4. Connector no 4, drive and steer signals
23.4.5. Connector no 5, wire guidance option
23.4.6. Connector no 6, potentiometer circuits, voltage supply
23.4.7. Connector no 7, brake, valves, contactors
23.4.8. Connector no 8, power supply steering
23.5. LEDs, switches, potentiometer
23.5.1. Function
23.5.2. Function
23.5.3. Potentiometer
23.5.4. Function
23.6. Display
23.6.1. Time
23.6.2. Warning codes/Error codes
23.6.3. Parameters
23.6.4. Running time
23.7. Warning codes / Error codes
23.7.1. WARNING
23.7.2. Warning codes without registering
23.7.3. Warning codes with registering
23.7.4. Error codes with registering
23.8. Steering potentiometer (STEERPOT)
23.9. Parameters
23.9.1. Programming parameters
24. Hydraulic system
24.1. Valid from machine number 287595AA-
24.2. General
24.3. Hydraulic diagram
24.3.1. Symbols
24.3.2. Component description
24.4. Description of function
24.4.1. Cabin lift
24.4.2. Cabin lowering
24.4.3. Fork lift
24.4.4. Fork lowering.
24.4.5. Hydraulic data
25. Valve block
25.1. Valid from machine number 287595AA-
25.2. General
25.2.1. Komponents and descriptions
25.3. Valves
25.3.1. By-pass valveY30
25.3.2. Directional valves Y34, Y41, Y69 and Y70.
25.3.3. Pressure relief valve
25.3.4. Emergency lowering valve
26. Lifting chains
26.1. Valid from serial number
26.2. Serial number
26.3. General
26.4. Identifying the chains
26.5. Adjusting the lifting chains
26.5.1. Adjustment instructions
26.6. Inspection of chain wear
26.6.1. Contour wear
26.6.2. Stretching
26.7. Lubrication
26.7.1. Machines in normal operating temperatures.
26.7.2. Machines in freezer environments
27. Lift cylinder
27.1. Valid from serial number
27.2. Serial number
27.3. General
27.4. Tools
27.4.1. Tool number
27.5. Lift cylinder
27.5.1. Dismantling/assembling the cylinder from/in the mast
27.5.2. Dismantling the cylinder
27.5.3. Dismantling the piston rod seals, guide ring, guide ring holder and locking ring from the li…
27.5.4. Assembling the locking ring, piston rod seal, guide ring and guide ring holder in the lift c…
27.5.5. Dismantling and assembling the lowering brake valve
27.5.6. Assembling the cylinder

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