BT OM, OMW, OMC, OMCW Service Manual 153875-040
BT OM, OMW, OMC, OMCW Service Manual 153875-040 - Image 2
BT OM, OMW, OMC, OMCW Service Manual 153875-040 - Image 3
BT OM, OMW, OMC, OMCW Service Manual 153875-040 - Image 4
BT OM, OMW, OMC, OMCW Service Manual 153875-040 - Image 5

BT OM, OMW, OMC, OMCW Service Manual 153875-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 153875-040
  • : Service Manual PDF
  • Number of Pages: 233
  • Size: 5.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • OM, OMW, OMC, OMCW
  • 1. Master Service Manual Product family OM
  • 1.1. BT OM BT OMW BT OMC BT OMCW
  • 2. Introduction to BTs Service Manual
  • 3. Contents Master Service Manual
  • 3.1. Valid from serial number
  • 3.2. Serial No
  • 3.3. Document list
  • 3.3.1. Section
  • 3.3.2. Document
  • 4. Contents, M
  • 4.1. Machine information
  • 5. Operators manual
  • 5.1. Valid from serial number
  • 5.2. Serial No
  • 5.3. General
  • 5.3.1. Issued operators manuals
  • 5.4. Year of introduction
  • 5.4.1. Truck type
  • 5.4.2. Machine number
  • 5.4.3. Serial number
  • 5.4.4. Year of introduction
  • 6. Technical service data
  • 6.1. Valid from serial number
  • 6.1.1. Serial No
  • 6.1.2. Transmission/gear
  • 6.1.3. Drive wheel
  • 6.1.4. Support arm wheels
  • 6.1.5. Hydraulic unit
  • 6.1.6. Batteries
  • 6.1.7. All models
  • 6.1.8. Driving speeds
  • 6.1.9. Lifting/lowering speeds
  • 6.1.10. Current consumption
  • 7. Ordering Spare Parts
  • 8. Quality Parts
  • 8.1. Valid from serial number
  • 8.1.1. Serial No
  • 8.2. Issued Quality Parts
  • 8.2.1. Order number
  • 9. Recommended Spare Parts (RSP)
  • 9.1. Valid from serial number
  • 9.1.1. Serial No
  • 9.2. Issued RSP
  • 9.2.1. Serial No
  • 10. Contents, P
  • 10.1. Preventive Maintenance
  • 11. Introduction, maintenance
  • 11.1. Safety regulations with maintenance work.
  • 11.1.1. WARNING
  • 11.1.2. WARNING
  • 11.1.3. WARNING
  • 11.1.4. CAUTION
  • 11.2. Cleaning and washing
  • 11.2.1. External cleaning
  • 11.2.2. Cleaning the motor compartment
  • 11.2.3. Electrical components
  • 11.3. Safe lifting of the truck
  • 11.3.1. WARNING
  • 12. Service schedule
  • 12.1. Valid from serial number
  • 12.1.1. Serial No
  • 12.2. Maintenance chart
  • 12.2.1. Work to carry out
  • 12.3. Lubrication chart
  • 12.3.1. Service point
  • 12.3.2. Intervall/Running hours
  • 12.3.3. Lubricant
  • 13. Oil and grease specification
  • 13.1. Valid from serial number
  • 13.1.1. Serial No
  • 13.2. Lubricant
  • 13.3. Type of lubricant
  • 13.4. Specification
  • 13.5. To be used for
  • 13.6. > – 15C
  • 13.7. < – 15C
  • 14. Oil and grease specification
  • 14.1. Valid from serial number
  • 14.1.1. Serial No
  • 14.2. Lubricant
  • 14.3. Type of lubricant
  • 14.4. Specification
  • 14.5. To be used for
  • 14.6. > – 15C
  • 14.7. < – 15C
  • 15. Contents, S
  • 15.1. Service instructions
  • 16. Transmission, Gear
  • 16.1. Valid from machine number 287595AA-
  • 16.2. General
  • 16.3. Gear components/data
  • 16.3.1. Component identification
  • 16.3.2. Technical gear data
  • 16.4. Dismantling/fitting of gear from/in truck
  • 16.4.1. Dismantling
  • 16.4.2. Fitting
  • 16.5. Oil level check/exchange
  • 16.5.1. Check/filling of oil
  • 16.5.2. Exchange of oil
  • 16.6. Exchange of drive shaft seal ring
  • 16.6.1. Dismantling
  • 16.6.2. Assembly
  • 16.7. Leakage from the top cover
  • 16.7.1. Dismantle the gear and radial steering ball bearing from the truck as described in section 3.1.
  • 16.7.2. After removing the radial bearing loosen all eleven bolts holding the top cover to the gear ho…
  • 16.7.3. Remove the cover from the gear and clean the surface of the cover and housing carefully.
  • 16.7.4. Apply liquid sealant type Loc-Tite 574 to the surfaces. Follow the instructions given on the c…
  • 16.7.5. Fit the cover bolts and tighten with a torqe of 25 Nm.The bolts shall be lubricated prior to a…
  • 16.7.6. Fill up oil in accordance with filling instructions, section 4.2.
  • 16.7.7. Fit the gear and radial bearing to the truck as described in section 3.2.
  • 17. Electromagnetic brake
  • 17.1. Valid from machine number 287595AA-
  • 17.2. General
  • 17.3. Function
  • 17.3.1. Releasing the brake
  • 17.3.2. Braking
  • 17.4. Maintenance
  • 17.4.1. Adjustment of gap
  • 17.4.2. Exchange of brake disc/magnetic coil
  • 17.4.3. Check/adjustment of the braking force
  • 18. Wire guidance
  • 18.1. Valid from serial number
  • 18.2. Serial No
  • 18.3. General
  • 18.4. Generator
  • 18.4.1. Technical data
  • 18.5. Antennae
  • 18.5.1. Antenna wire
  • 18.6. Wire guidance card
  • 18.6.1. Components
  • 18.6.2. Connections
  • 18.6.3. Display
  • 18.7. Miscellaneous
  • 18.8. Description of function
  • 18.8.1. Driving forwards
  • 18.8.2. Reversing
  • 18.8.3. Control signals
  • 18.9. Adjustments
  • 18.9.1. Adjustment instructions for A2
  • 18.9.2. Adjustment instructions for A3
  • 18.10. Installing a new wire guidance card
  • 18.10.1. Truck model
  • 18.10.2. ID number
  • 18.10.3. Truck model
  • 18.10.4. ID number
  • 18.11. Trouble shooting
  • 18.11.1. Control signals
  • 19. Electrical system
  • 19.1. Valid from serial number
  • 19.2. Serial No
  • 19.3. General
  • 19.3.1. References
  • 19.4. Symbols and circuit diagrams
  • 19.4.1. List of symbols
  • 19.4.2. Circuit diagram(1/8)
  • 19.4.3. Circuit diagram (2/8)
  • 19.4.4. Circuit diagram (3/8)
  • 19.4.5. Circuit diagram (4/8)
  • 19.4.6. Circuit diagram (5/8)
  • 19.4.7. Circuit diagram (6/8)
  • 19.4.8. Circuit diagram (7/8)
  • 19.4.9. Circuit diagram (8/8)
  • 19.4.10. List of components
  • 19.5. Description of function
  • 19.5.1. Ignition key in the 0 position.
  • 19.5.2. Ignition key in the I position
  • 19.5.3. Driver presence control (outside narrow aisle).
  • 19.5.4. Driving.
  • 19.5.5. Driving in narrow aisle.
  • 19.5.6. Steering
  • 19.5.7. Steering wheel indicator
  • 19.5.8. Braking.
  • 19.5.9. Cabin lift
  • 19.5.10. Cabin gates
  • 19.5.11. Front gate, only walk through
  • 19.5.12. Lift height limitation (option)
  • 19.5.13. Cabin lowering
  • 19.5.14. Initial lift
  • 19.5.15. Initial lowering
  • 19.6. Standard settings and adjustments
  • 20. Electrical system
  • 20.1. Valid from serial number
  • 20.2. Serial No
  • 20.3. General
  • 20.3.1. References
  • 20.3.2. General description of the electrical system
  • 20.4. Symbols and circuit diagrams
  • 20.4.1. List of symbols
  • 20.4.2. Circuit diagram T-code 355, 457, 1/8
  • 20.4.3. Circuit diagram T-code 355, 457, 2/8
  • 20.4.4. Circuit diagram T-code 355, 457, 3/8
  • 20.4.5. Circuit diagram T-code 355, 457, 4/8
  • 20.4.6. Circuit diagram T-code 355, 457, 5/8
  • 20.4.7. Circuit diagram T-code 355, 457, 6/8
  • 20.4.8. Circuit diagram T-code 355, 457, 7/8
  • 20.4.9. Circuit diagram T-code 355, 457, 8/8
  • 20.4.10. Circuit diagram T-code 356, 458, 1/8
  • 20.4.11. Circuit diagram T-code 356, 458, 2/8
  • 20.4.12. Circuit diagram T-code 356, 458, 3/8
  • 20.4.13. Circuit diagram T-code 356, 458, 4/8
  • 20.4.14. Circuit diagram T-code 356, 458, 5/8
  • 20.4.15. Circuit diagram T-code 356, 458, 6/8
  • 20.4.16. Circuit diagram T-code 356, 458, 7/8
  • 20.4.17. Circuit diagram T-code 356, 458, 8/8
  • 20.4.18. List of components
  • 20.4.19. Electrical diagram Option Buzzer
  • 20.4.20. List of components
  • 20.4.21. Electrical diagram Option Gate warning
  • 20.4.22. List of components
  • 20.4.23. Electrical diagram Option Extra hydraulic function
  • 20.4.24. List of components
  • 20.5. Description of function
  • 20.5.1. Ignition key in the 0 position.
  • 20.5.2. Start
  • 20.5.3. Deadmans handle
  • 20.5.4. Driver presence control (outside narrow aisle).
  • 20.5.5. Driving.
  • 20.5.6. Driving in narrow aisle.
  • 20.5.7. Travel speed
  • 20.5.8. Steering
  • 20.5.9. Steering wheel indicator
  • 20.5.10. Braking.
  • 20.5.11. End-of-aisle brake
  • 20.5.12. Cabin lift
  • 20.5.13. Cabin gates
  • 20.5.14. Load sensing, only OMW,OMCW
  • 20.5.15. Lift height limitation
  • 20.5.16. Cabin lowering
  • 20.5.17. Initial lift
  • 20.5.18. Initial lowering
  • 20.5.19. Slack chain guard
  • 20.5.20. Miscellaneous
  • 20.6. Standard settings and adjustments
  • 21. Transistor regulator
  • 21.1. Valid from machine number 287595AA-
  • 21.2. Transistor regulator
  • 21.2.1. Motor connections
  • 21.3. Control circuit
  • 21.3.1. Terminal- number
  • 21.3.2. Function
  • 21.4. Technical specification
  • 21.4.1. PARAMETER
  • 21.4.2. SETTING
  • 21.4.3. DESCRIPTION
  • 21.5. LED indications
  • 21.5.1. Indicates
  • 21.5.2. Diagnosis
  • 21.6. Maintenance
  • 21.6.1. Safety
  • 21.6.2. Cleaning
  • 21.7. Safety control
  • 21.7.1. Checking the transistor regulators safety circuits
  • 22. Electronic card
  • 22.1. Valid from serial number
  • 22.2. Serial No
  • 22.3. Electronic card 149167 version -001and -002
  • 22.3.1. General
  • 22.4. Connections
  • 22.4.1. Connector no 1, display
  • 22.4.2. Connector no 2, cabin
  • 22.4.3. Connector no 3, height , speed and aisle indication
  • 22.4.4. Connector no 4, drive and steer signals
  • 22.4.5. Connector no 5, wire guidance option
  • 22.4.6. Connector no 6, potentiometer circuits, voltage supply
  • 22.4.7. Connector no 7, brake, valves, contactors
  • 22.4.8. Connector no 8, power supply steering
  • 22.5. LEDs, switches, potentiometer
  • 22.5.1. Function
  • 22.5.2. Function
  • 22.5.3. Potentiometer
  • 22.5.4. Function
  • 22.6. Display
  • 22.6.1. Time
  • 22.6.2. Warning codes
  • 22.6.3. Error codes
  • 22.7. Running time
  • 22.7.1. Caracter
  • 22.8. Steering potentiometer (STEERPOT)
  • 22.9. Parameters
  • 22.9.1. Programming parameters
  • 23. Electronic card
  • 23.1. Valid from serial number
  • 23.2. Serial No
  • 23.3. Electronic card 149167 version -003 and -004
  • 23.3.1. General
  • 23.4. Connections and voltage on A2
  • 23.4.1. Connector no 1, display
  • 23.4.2. Connector no 2, cabin
  • 23.4.3. Connector no 3, height , speed and aisle indication
  • 23.4.4. Connector no 4, drive and steer signals
  • 23.4.5. Connector no 5, wire guidance option
  • 23.4.6. Connector no 6, potentiometer circuits, voltage supply
  • 23.4.7. Connector no 7, brake, valves, contactors
  • 23.4.8. Connector no 8, power supply steering
  • 23.5. LEDs, switches, potentiometer
  • 23.5.1. Function
  • 23.5.2. Function
  • 23.5.3. Potentiometer
  • 23.5.4. Function
  • 23.6. Display
  • 23.6.1. Time
  • 23.6.2. Warning codes/Error codes
  • 23.6.3. Parameters
  • 23.6.4. Running time
  • 23.7. Warning codes / Error codes
  • 23.7.1. WARNING
  • 23.7.2. Warning codes without registering
  • 23.7.3. Warning codes with registering
  • 23.7.4. Error codes with registering
  • 23.8. Steering potentiometer (STEERPOT)
  • 23.9. Parameters
  • 23.9.1. Programming parameters
  • 24. Hydraulic system
  • 24.1. Valid from machine number 287595AA-
  • 24.2. General
  • 24.3. Hydraulic diagram
  • 24.3.1. Symbols
  • 24.3.2. Component description
  • 24.4. Description of function
  • 24.4.1. Cabin lift
  • 24.4.2. Cabin lowering
  • 24.4.3. Fork lift
  • 24.4.4. Fork lowering.
  • 24.4.5. Hydraulic data
  • 25. Valve block
  • 25.1. Valid from machine number 287595AA-
  • 25.2. General
  • 25.2.1. Komponents and descriptions
  • 25.3. Valves
  • 25.3.1. By-pass valveY30
  • 25.3.2. Directional valves Y34, Y41, Y69 and Y70.
  • 25.3.3. Pressure relief valve
  • 25.3.4. Emergency lowering valve
  • 26. Lifting chains
  • 26.1. Valid from serial number
  • 26.2. Serial number
  • 26.3. General
  • 26.4. Identifying the chains
  • 26.5. Adjusting the lifting chains
  • 26.5.1. Adjustment instructions
  • 26.6. Inspection of chain wear
  • 26.6.1. Contour wear
  • 26.6.2. Stretching
  • 26.7. Lubrication
  • 26.7.1. Machines in normal operating temperatures.
  • 26.7.2. Machines in freezer environments
  • 27. Lift cylinder
  • 27.1. Valid from serial number
  • 27.2. Serial number
  • 27.3. General
  • 27.4. Tools
  • 27.4.1. Tool number
  • 27.5. Lift cylinder
  • 27.5.1. Dismantling/assembling the cylinder from/in the mast
  • 27.5.2. Dismantling the cylinder
  • 27.5.3. Dismantling the piston rod seals, guide ring, guide ring holder and locking ring from the li…
  • 27.5.4. Assembling the locking ring, piston rod seal, guide ring and guide ring holder in the lift c…
  • 27.5.5. Dismantling and assembling the lowering brake valve
  • 27.5.6. Assembling the cylinder
Rate this product

Related products