BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040

BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 2

BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 3

BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 4

BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 5

bt op 1000se op 1000hse opw 1200se opw 1200hse service manual 165782 040 2

bt op 1000se op 1000hse opw 1200se opw 1200hse service manual 165782 040 3

BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040

$30.00

Type Of Manual: Service Manual
Manual ID: 165782-040
: Service Manual PDF
Number of Pages: 201
Size: 7.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE

1. Master Service Manual (MSM) Product family OH
1.1. BT OP 1000SE BT OP 1000HSE BT OPW 1200SE BT OPW 1200HSE
2. Introduction to BTs Service Manual
2.1. Contents Master Service Manual (MSM)
2.1.1. Valid from serial number
2.1.2. Serial No
2.1.3. Document list
2.1.3.1. Section
2.1.3.2. Document
3. M-files.pdf
3.1. Contents, M
3.1.1. Truck information
3.2. m1-175-gb1.pdf
3.2.1. Operators manual
3.2.1.1. Valid from machine number
3.2.1.2. Machine N
3.2.1.3. General
3.2.1.3.1. Issued operators manuals
3.3. m2-175.gb1.pdf
3.3.1. General Product Information
3.3.1.1. Valid from serial number
3.3.1.2. Serial No
3.3.1.3. Presentation of the truck
3.3.1.3.1. Intended application of the truck
3.3.1.3.2. Forbidden application of the truck
3.3.1.4. Truck data
3.3.1.4.1. Model designation
3.3.1.5. Truck dimensions
3.3.1.5.1. OP1000SE/OP1000HSE
3.3.1.5.2. OPW1200SE/OPW1200HSE
3.3.1.6. Identification plate
3.3.1.7. Main components
3.3.1.7.1. Identification plate With model designation, serial number, year of manufacture, weight witho…
3.3.1.7.2. Mast
3.3.1.7.3. Emergency lowering valve Valve for emergency lowering under the guard.
3.3.1.7.4. Load carrier
3.3.1.8. Controls and instruments
3.3.1.8.1. OP1000
3.3.1.8.2. OPW1200
3.3.1.8.3. Control lever OPW with lifting table (accessory)
3.4. m4-175.gb1.pdf
3.4.1. Technical data
3.4.1.1. Valid from serial number
3.4.1.2. Serial No.
3.4.1.3. OP 1000SE/HSE
3.4.1.4. OPW1200SE/HSE
3.4.1.4.1. Drive motor
3.4.1.4.2. Transmission/gear change
3.4.1.4.3. Drive wheel
3.4.1.4.4. Support arm wheel
3.4.1.4.5. Hydraulic unit, main lift
3.4.1.4.6. Hydraulic unit, forks
3.4.1.4.7. Batteries
3.4.1.4.8. Travel speeds
3.4.1.4.9. Lift-/lower speeds
3.4.1.4.10. Current usage
3.5. m6-gb.pdf
3.5.1. Ordering Spare Parts
3.6. m7-175.gb1.pdf
3.6.1. Quality Parts
3.6.1.1. Valid from serial number
3.6.1.2. Serial No
3.6.1.3. Issued Quality Parts
3.6.1.3.1. Order number
3.7. m8-175.gb1.pdf
3.7.1. Recommended Spare Parts (RSP)
3.7.1.1. Valid from serial number
3.7.1.2. Serial No
3.7.1.3. Issued RSP
3.7.1.3.1. Serial no
4. P-files.pdf
4.1. Content, P
4.1.1. Preventive Maintenance
4.2. p1-175.gb1.pdf
4.2.1. Introduction, maintenance
4.2.1.1. Safety regulations with maintenance work
4.2.1.1.1. WARNING
4.2.1.1.2. WARNING
4.2.1.1.3. WARNING
4.2.1.1.4. CAUTION
4.2.1.2. Cleaning and washing
4.2.1.2.1. External cleaning
4.2.1.2.2. Cleaning the motor compartment
4.2.1.2.3. Electrical components
4.2.1.3. Safe lifting
4.2.1.3.1. WARNING
4.3. p2-175.gb1.pdf
4.3.1. Preventive maintenance
4.3.1.1. Valid from serial number
4.3.1.2. Serial No.
4.3.1.3. Maintenance chart
4.3.1.3.1. Work to carry out
4.4. p3-175.gb1.pdf
4.4.1. Oil and grease specification
4.4.1.1. Valid from serial number
4.4.1.2. Serial No
4.4.1.3. Lubricant
4.4.1.4. Specification
4.4.1.5. > – 15C
4.4.1.6. < – 15C
5. S-files.pdf
5.1. Content, S
5.1.1. Service instructions
5.2. gb1.pdf
5.2.1. Transmission, Gear
5.2.1.1. Valid from serial number
5.2.1.2. Serial No
5.2.1.3. General
5.2.1.4. Gear components/data
5.2.1.4.1. Component identification
5.2.1.4.2. Technical gear data
5.2.1.4.3. Dismantled gear
5.2.1.5. Dismantling/fitting
5.2.1.5.1. Dismantling of drive unit from truck
5.2.1.5.2. Fitting the drive unit in truck
5.2.1.5.3. Dismantling the drive motor and the gear
5.2.1.5.4. Fitting the drive motor and the gear
5.2.1.6. Oil level check/replacing
5.2.1.6.1. Check/filling of oil
5.2.1.6.2. Oil replacement
5.2.1.7. Repairs
5.2.1.7.1. Exchange of drive shaft sealing ring
5.2.1.7.2. Leakage from the top cover
5.2.1.7.3. Leakage from the lower cover
5.2.1.7.4. Replacing the wheel bolt
5.3. gb1.pdf
5.3.1. Valid from serial number
5.3.2. Serial No
5.3.3. General
5.3.4. Function
5.3.5. Maintenance
5.3.6. Adjustment
5.3.7. Change of brake disk
5.4. gb1.pdf
5.4.1. Wire guidance
5.4.1.1. Valid from serial number
5.4.1.2. Serial No
5.4.1.3. General
5.4.1.4. Generator
5.4.1.4.1. Technical data
5.4.1.5. Antennae
5.4.1.5.1. Antenna wire
5.4.1.6. Wire guidance card
5.4.1.6.1. Components
5.4.1.6.2. Connections
5.4.1.6.3. Display
5.4.1.7. Diverse
5.4.1.8. Description of function
5.4.1.8.1. Driving forwards
5.4.1.8.2. Reversing
5.4.1.8.3. Control signals
5.4.1.9. Adjustments
5.4.1.9.1. Adjustment instructions for A2
5.4.1.9.2. Adjustment instructions for A3
5.4.1.10. Installing a new wire guidance card
5.4.1.10.1. Truck model
5.4.1.10.2. ID number
5.4.1.10.3. Truck model
5.4.1.10.4. ID number
5.4.1.11. Trouble shooting
5.4.1.11.1. Control signals
5.5. gb1.pdf
5.5.1. Electric system
5.5.1.1. Valid from serial number
5.5.1.2. Serial No.
5.5.1.3. General
5.5.1.4. List of symbols
5.5.1.4.1. Description
5.5.1.4.2. Function
5.5.1.4.3. Electric chart (1/10)
5.5.1.4.4. Electric chart (2/10)
5.5.1.4.5. Electric chart (3/10)
5.5.1.4.6. Electric chart (4/10)
5.5.1.4.7. Electric chart (5/10)
5.5.1.4.8. Electric chart (6/10)
5.5.1.4.9. Electric chart (7/10)
5.5.1.4.10. Electric chart (8/10)
5.5.1.4.11. Electric chart (9/10)
5.5.1.4.12. Electric chart (10/10)
5.5.1.5. Presentation of electric chart OP 1000/2 SE/HSE
5.5.1.5.1. Drive motor circuit (see electric chart 1/10)
5.5.1.5.2. Pump motors, cabin lift and initial lift, and also battery indicators and hour meters. (elec…
5.5.1.5.3. Steering servo (see electric chart 3/10)
5.5.1.5.4. Inputs to the electronic circuit board A2 (see electric chart 4/10)
5.5.1.5.5. Inputs to the electronic circuit board A2 (see electric chart 5/10)
5.5.1.5.6. Inputs to the electronic circuit board A2 (see electric chart 6/10)
5.5.1.5.7. Outputs from the electronic circuit board A2 (see electric chart 7/10)
5.5.1.5.8. Outputs from the electronic circuit board A2 (see electric chart 8/10)
5.5.1.5.9. Initial lift/lower, horn and lighting (see electric chart 9/10)
5.5.1.5.10. Wire guidance (see electric chart 10/10)
5.5.1.6. Function description electric system OP 1000/2 SE/HSE
5.5.1.6.1. Start-up
5.5.1.6.2. Check of the operators presence in the operator cabin
5.5.1.6.3. Deadmans handles
5.5.1.6.4. Driving forward-back
5.5.1.6.5. Travel speed
5.5.1.6.6. Brake
5.5.1.6.7. Steering
5.5.1.6.8. Cabin lift
5.5.1.6.9. Cabin lower
5.5.1.6.10. Slack chain guard
5.5.1.6.11. Initial lift
5.5.1.6.12. Initial lower
5.5.1.6.13. Other
5.5.1.6.14. Aisle-end brake (extra equipment)
5.6. gb2.pdf
5.6.1. Electric system
5.6.1.1. Valid from serial number
5.6.1.2. Serial No.
5.6.1.3. General
5.6.1.4. List of symbols
5.6.1.4.1. Description
5.6.1.4.2. Function
5.6.1.4.3. Electric chart (1/10)
5.6.1.4.4. Electric chart (2/10)
5.6.1.4.5. Electric chart (3/10)
5.6.1.4.6. Electric chart (4/10)
5.6.1.4.7. Electric chart (5/10)
5.6.1.4.8. Electric chart (6/10)
5.6.1.4.9. Electric chart (7/10)
5.6.1.4.10. Electric chart (8/10)
5.6.1.4.11. Electric chart (9/10)
5.6.1.4.12. Electric chart (10/10)
5.6.1.5. Description of electric system OP1000/2 SE/HSE with double command
5.6.1.5.1. Drive motor circuit (see electric chart 1/10)
5.6.1.5.2. Pump motors, cabin lift and initial lift, and also battery indicators and hour meters (see e…
5.6.1.5.3. Steering servo (see electric chart 3/10)
5.6.1.5.4. Inputs to the electronic circuit board A2 (see electric chart 4/10)
5.6.1.5.5. Inputs to the electronic circuit board A2 (see electric chart 5/10)
5.6.1.5.6. Inputs to the electronic circuit board A2 (see electric chart 6/10)
5.6.1.5.7. Outputs from the electronic circuit board A2 (see electric chart 7/10)
5.6.1.5.8. Outputs from the electronic circuit board A2 (see electric chart 8/10)
5.6.1.5.9. Initial lift/lower, sound signals and lighting (see electric chart 9/10)
5.6.1.5.10. Wire guidance (see electric chart 10/ 10)
5.6.1.6. Function description of electric system OP 1000/2 SE/HSE with double command
5.6.1.6.1. Start-up
5.6.1.6.2. Check of the operators presence in the operators cabin
5.6.1.6.3. Deadmans handle
5.6.1.6.4. Driving forward-back
5.6.1.6.5. Travel speed
5.6.1.6.6. Brake
5.6.1.6.7. Steering
5.6.1.6.8. Cabin lift
5.6.1.6.9. Cabin lower
5.6.1.6.10. Slack chain guard
5.6.1.6.11. Initial lift
5.6.1.6.12. Initial lower
5.6.1.6.13. Other
5.6.1.6.14. Aisle-end brake (extra equipment)
5.7. gb1.pdf
5.7.1. Electric system
5.7.1.1. Valid from serial number
5.7.1.2. Serial No.
5.7.1.3. General
5.7.1.4. List of symbols
5.7.1.4.1. Description
5.7.1.4.2. Function
5.7.1.4.3. Electric chart (1/10)
5.7.1.4.4. Electric chart (2/10)
5.7.1.4.5. Electric chart (3/10)
5.7.1.4.6. Electric chart (4/10)
5.7.1.4.7. Electric chart (5/10)
5.7.1.4.8. Electric chart (6/10)
5.7.1.4.9. Electric chart (7/10)
5.7.1.4.10. Electric chart (8/10)
5.7.1.4.11. Electric chart (9/10)
5.7.1.4.12. Electric chart (10/10)
5.7.1.5. DESCRIPTION OF ELECTRIC SYSTEM OPW 1200/2 SE/HSE
5.7.1.5.1. Drive motor circuit (electric chart 1/10)
5.7.1.5.2. Pump motor, cabin lift and also battery indicator and hour meter (electric chart 2/10)
5.7.1.5.3. Steering servo (electric chart 3/10)
5.7.1.5.4. Inputs to the electronic circuit board A2 (electric chart 4/10)
5.7.1.5.5. Inputs to the electronic circuit board A2 (electric chart 5/10)
5.7.1.5.6. Inputs to the electronic circuit board A2 (electric chart 6/10)
5.7.1.5.7. Outputs to the electronic circuit board A2 (electric chart 7/10)
5.7.1.5.8. Outputs to the electronic circuit board A2 (electric chart 8/10)
5.7.1.5.9. Horn and lighting (electric chart 9/10)
5.7.1.5.10. Wire guidance (electric chart 10/10)
5.7.1.6. Function description electric system OPW 1200/2 SE/HSE
5.7.1.6.1. Start-up
5.7.1.6.2. Check of the operators presence in the operators cabin
5.7.1.6.3. Deadmans handle
5.7.1.6.4. Driving forward-back
5.7.1.6.5. Travel speed
5.7.1.6.6. Brake
5.7.1.6.7. Steering
5.7.1.6.8. Cabin lift
5.7.1.6.9. Cabin lower
5.7.1.6.10. Slack chain guard
5.7.1.6.11. Other
5.7.1.6.12. Aisle-end brake (extra equipment)
5.8. gb1.pdf
5.8.1. Transistor regulator
5.8.1.1. Valid from serial number
5.8.1.2. Serial No.
5.8.1.3. Motor connections
5.8.1.3.1. Terminal number
5.8.1.3.2. Function
5.8.1.4. Contact for control voltages
5.8.1.4.1. Terminal number
5.8.1.4.2. Function
5.8.1.4.3. LED no.
5.8.1.4.4. Function
5.8.1.5. Safety checking
5.8.1.5.1. Check of the transistor regulators safety circuit
5.9. gb1.pdf
5.9.1. Electronic circuit board
5.9.1.1. Valid from serial number
5.9.1.2. Serial No.
5.9.1.3. General
5.9.1.4. Voltages on the electronic circuit board A2
5.9.1.4.1. Cable No.
5.9.1.4.2. Description
5.9.1.4.3. Functions on the display on the electronic circuit board A2.
5.9.1.4.4. Programmable parameters
5.9.1.4.5. Programming state
5.9.1.4.6. Selection of parameter
5.9.1.4.7. Selection of value
5.9.1.4.8. Programming of new value
5.9.1.4.9. Exiting the programming
5.9.1.4.10. A2 Electronic circuit board
5.9.1.5. Adjusting instruction electric system OP/OPW
5.9.1.5.1. Adjustment of mid-position steered wheel (drive wheel)
5.9.1.5.2. Adjustment (offset) cabin lift
5.9.1.5.3. Adjustment (offset) cabin lower
5.9.1.5.4. Adjustment of the drive motors pulse transducer
5.9.1.5.5. Adjustment (offset) steering motor, the A3 box
5.9.1.5.6. Adjustment of height measurement transducer
5.9.1.5.7. A3 Steering servo
5.9.1.5.8. A3 Steering servo
5.9.1.5.9. A5 Logic box valve steering initial lift/ lower
5.9.1.6. Emergency drive function
5.9.1.6.1. Immediately after the switching on with the ignition key the joystick is moved to its front po…
5.9.1.6.2. Thereafter, within 2 seconds, the joy-stick is moved to its back position (travel). Hold there…
5.9.1.6.3. Thereafter, within 2 seconds, the joy-stick is moved to its most right position (brake). Hold …
5.9.1.6.4. Move the joystick back to its neutral position and wait until the lamp has blinked three times…
5.9.1.6.5. You can now drive the truck at low speed. Drive carefully, as the truck has several of its sup…
5.10. gb1.pdf
5.10.1. Hydraulic system
5.10.1.1. Valid from serial number
5.10.1.2. Serial No.
5.10.1.3. General
5.10.1.4. Function description
5.10.1.4.1. Cabin lift, joystick upwards
5.10.1.4.2. Cabin lift, joystick downwards

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