BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000

BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000 - Image 2

BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000 - Image 3

BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000 - Image 4

BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000 - Image 5

bt pmx electric low lift pallet truck repair manual 9502 302266 000 2

bt pmx electric low lift pallet truck repair manual 9502 302266 000 3

BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000

$30.00

Type Of Manual: Repair Manual
Manual ID: 9502 302266-000
: Service Manual PDF
Number of Pages: 144
Size: 8.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- PMX Electric Low Lift Pallet Truck

1. Front Cover
2. Table of Contents
3. Section 0 – Maintenance
3.1. Truck Identification
3.2. System Operation
3.3. Specifications
3.4. Inch (SAE) and Metric Fasteners
3.4.1. Introduction
3.4.2. Nomenclature, Threads
3.4.3. Figure 1 – Thread Design
3.4.4. Strength Identification
3.4.5. Table 1 – Bolts and Screws
3.4.6. Table 2 – Studs and Nuts
3.4.7. Table 3 – Torque Nuts
3.4.8. Table 4 – Torque Nuts with Nylon Insert
3.4.9. Table 5 – Conversion Table for Metric and English Units
3.4.10. Table 6 – Torque Values for Coarse Threaded Metric Fasteners
3.5. Maintenance and Adjustments
3.5.1. Planned Maintenance Schedule
3.5.2. Services to be Performed Monthly or Every 200 Operating Hours
3.5.3. Services to be Performed Annually or Every 2000 Operating Hours
3.6. Troubleshooting
3.7. Component Removal and Installation
3.8. Component Repair
4. Section 1.0 – Transmission
4.1. Transmission Assembly
4.2. Description
4.3. System Operation
4.4. Specifications
4.5. Maintenance and Adjustments
4.5.1. Brake Theory of Operation
4.5.2. Brake Adjustment
4.5.3. Transmission Pivot Bearing Adjustment
4.6. Troubleshooting
4.7. Component Removal and Installation
4.7.1. Transmission Removal and Installation
4.7.2. Drive Wheel Removal and Installation
4.7.3. Axle Seal Removal and Installation
4.7.4. Brake Linkage Removal and Installation
4.7.5. Brake Shoe Removal and Installation
4.8. Component Repair
4.8.1. Transmission Disassembly and Assembly
5. Section 2.0 – Electrical
5.1. Component Identification
5.1.1. Volt Electrical Assembly
5.1.2. Volt Panel Assembly
5.1.3. Volt Electrical Assembly
5.1.4. Volt Panel Assembly
5.2. System Operation – 12 volt PMX
5.2.1. Battery Connected and Emergency Disconnect Push Button Switch Pulled Out to Run Position
5.2.2. Key Switch Turned On
5.2.3. Control Handle Pulled Down Brakes Released and Brake Interlock Switch Closed
5.2.4. Reverse Travel (Fork Direction) Switch is Closed
5.2.5. Forward Travel (Control Handle Direction) Switch is Closed
5.2.6. Curtis PMC Controller Power Circuits
5.2.7. Accelerator Potentiometer Circuits
5.2.8. Emergency Reverser Switch
5.2.9. Lift Pallet Forks
5.2.10. Lower Pallet Forks
5.3. System Operation – 24 volt PMX
5.3.1. Battery Connected and Emergency Disconnect Push Button Switch Pulled Out to Run Position
5.3.2. Key Switch Turned On
5.3.3. Control Handle Pulled Down Brakes Released and Brake Interlock Switch Closed
5.3.4. Reverse Travel (Fork Direction) Switch is Closed
5.3.5. Forward Travel (Control Handle Direction) Switch is Closed
5.3.6. Prime-Drive 200 Controller Power Circuits
5.3.6.1. Basics of Circuit Operation
5.3.6.2. Control Features
5.3.7. Accelerator Potentiometer Circuit
5.3.8. Emergency Reverser Switch
5.3.9. Lift Pallet Forks
5.3.10. Lower Pallet Forks
5.4. Specifications
5.5. Maintenance and Adjustments
5.5.1. Maintenance
5.5.2. Adjustments
5.5.2.1. Lift Limit Switch
5.5.2.2. Accelerator Potentiometer
5.5.2.3. Brake Interlock Switch
5.5.2.4. Table of Pot Settings and Associated Voltages Per Cell
5.5.2.5. Controller Adjustments – 12 Volt
5.5.2.6. Controller Adjustments – 24 Volt
5.6. Troubleshooting
5.6.1. Troubleshooting Chart Index
5.6.2. Troubleshooting Charts
5.6.3. Battery Pack Schematic
5.6.4. Troubleshooting the Charger Used in the PMX Battery Pack
5.7. Component Removal and Installation
5.7.1. Drive Motor Removal and Installation
5.7.2. Drive Motor Brush Removal and Installation
5.7.3. Pump and Motor Removal and Installation
5.7.4. Pump Motor Brush Removal and Installation
5.7.5. Switch, Control
5.7.6. Contactor Tips
5.8. Component Repair
5.8.1. Table 1
5.8.2. Table 2
6. Section 3.0 – Hydraulics
6.1. Component Identification
6.1.1. Hydraulic Schematic
6.1.2. Hydraulic Schematic Symbols
6.2. System Operation
6.3. Specifications
6.4. Maintenance and Adjustments
6.5. Troubleshooting
6.5.1. Hydraulic Pump Assembly
6.5.2. Relief Valve
6.5.3. Removing Solenoid Operated Release Valve
6.5.4. Install Solenoid Operated Release Valve
6.6. Component Removal and Installation
6.6.1. Pump and Motor Removal and Installation
6.6.2. Reservoir and Pump Removal and Installation
6.6.3. Cylinder Removal and Installation
6.7. Component Repair
6.7.1. Cylinder Disassembly
6.7.2. Inspection
6.7.3. Assembly
7. Section 4.0 – Frame
7.1. Component Identification
7.2. System Operation
7.3. Specifications
7.4. Maintenance and Adjustments
7.5. Troubleshooting
7.6. Component Removal and Installation
7.6.1. Control Handle Head
7.6.2. Load Wheels
7.6.3. Pull Rod Bushings
7.6.4. Carrier Frame Bushings
8. Back Cover

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