BT PMX Electric Low Lift Pallet Truck Repair Manual 9502 302266-000

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 9502 302266-000
  • : Service Manual PDF
  • Number of Pages: 144
  • Size: 8.7MB
  • Format: PDF

Product details

  • Model List:

    • PMX Electric Low Lift Pallet Truck
  • 1. Front Cover
  • 2. Table of Contents
  • 3. Section 0 – Maintenance
  • 3.1. Truck Identification
  • 3.2. System Operation
  • 3.3. Specifications
  • 3.4. Inch (SAE) and Metric Fasteners
  • 3.4.1. Introduction
  • 3.4.2. Nomenclature, Threads
  • 3.4.3. Figure 1 – Thread Design
  • 3.4.4. Strength Identification
  • 3.4.5. Table 1 – Bolts and Screws
  • 3.4.6. Table 2 – Studs and Nuts
  • 3.4.7. Table 3 – Torque Nuts
  • 3.4.8. Table 4 – Torque Nuts with Nylon Insert
  • 3.4.9. Table 5 – Conversion Table for Metric and English Units
  • 3.4.10. Table 6 – Torque Values for Coarse Threaded Metric Fasteners
  • 3.5. Maintenance and Adjustments
  • 3.5.1. Planned Maintenance Schedule
  • 3.5.2. Services to be Performed Monthly or Every 200 Operating Hours
  • 3.5.3. Services to be Performed Annually or Every 2000 Operating Hours
  • 3.6. Troubleshooting
  • 3.7. Component Removal and Installation
  • 3.8. Component Repair
  • 4. Section 1.0 – Transmission
  • 4.1. Transmission Assembly
  • 4.2. Description
  • 4.3. System Operation
  • 4.4. Specifications
  • 4.5. Maintenance and Adjustments
  • 4.5.1. Brake Theory of Operation
  • 4.5.2. Brake Adjustment
  • 4.5.3. Transmission Pivot Bearing Adjustment
  • 4.6. Troubleshooting
  • 4.7. Component Removal and Installation
  • 4.7.1. Transmission Removal and Installation
  • 4.7.2. Drive Wheel Removal and Installation
  • 4.7.3. Axle Seal Removal and Installation
  • 4.7.4. Brake Linkage Removal and Installation
  • 4.7.5. Brake Shoe Removal and Installation
  • 4.8. Component Repair
  • 4.8.1. Transmission Disassembly and Assembly
  • 5. Section 2.0 – Electrical
  • 5.1. Component Identification
  • 5.1.1. Volt Electrical Assembly
  • 5.1.2. Volt Panel Assembly
  • 5.1.3. Volt Electrical Assembly
  • 5.1.4. Volt Panel Assembly
  • 5.2. System Operation – 12 volt PMX
  • 5.2.1. Battery Connected and Emergency Disconnect Push Button Switch Pulled Out to Run Position
  • 5.2.2. Key Switch Turned On
  • 5.2.3. Control Handle Pulled Down Brakes Released and Brake Interlock Switch Closed
  • 5.2.4. Reverse Travel (Fork Direction) Switch is Closed
  • 5.2.5. Forward Travel (Control Handle Direction) Switch is Closed
  • 5.2.6. Curtis PMC Controller Power Circuits
  • 5.2.7. Accelerator Potentiometer Circuits
  • 5.2.8. Emergency Reverser Switch
  • 5.2.9. Lift Pallet Forks
  • 5.2.10. Lower Pallet Forks
  • 5.3. System Operation – 24 volt PMX
  • 5.3.1. Battery Connected and Emergency Disconnect Push Button Switch Pulled Out to Run Position
  • 5.3.2. Key Switch Turned On
  • 5.3.3. Control Handle Pulled Down Brakes Released and Brake Interlock Switch Closed
  • 5.3.4. Reverse Travel (Fork Direction) Switch is Closed
  • 5.3.5. Forward Travel (Control Handle Direction) Switch is Closed
  • 5.3.6. Prime-Drive 200 Controller Power Circuits
  • 5.3.6.1. Basics of Circuit Operation
  • 5.3.6.2. Control Features
  • 5.3.7. Accelerator Potentiometer Circuit
  • 5.3.8. Emergency Reverser Switch
  • 5.3.9. Lift Pallet Forks
  • 5.3.10. Lower Pallet Forks
  • 5.4. Specifications
  • 5.5. Maintenance and Adjustments
  • 5.5.1. Maintenance
  • 5.5.2. Adjustments
  • 5.5.2.1. Lift Limit Switch
  • 5.5.2.2. Accelerator Potentiometer
  • 5.5.2.3. Brake Interlock Switch
  • 5.5.2.4. Table of Pot Settings and Associated Voltages Per Cell
  • 5.5.2.5. Controller Adjustments – 12 Volt
  • 5.5.2.6. Controller Adjustments – 24 Volt
  • 5.6. Troubleshooting
  • 5.6.1. Troubleshooting Chart Index
  • 5.6.2. Troubleshooting Charts
  • 5.6.3. Battery Pack Schematic
  • 5.6.4. Troubleshooting the Charger Used in the PMX Battery Pack
  • 5.7. Component Removal and Installation
  • 5.7.1. Drive Motor Removal and Installation
  • 5.7.2. Drive Motor Brush Removal and Installation
  • 5.7.3. Pump and Motor Removal and Installation
  • 5.7.4. Pump Motor Brush Removal and Installation
  • 5.7.5. Switch, Control
  • 5.7.6. Contactor Tips
  • 5.8. Component Repair
  • 5.8.1. Table 1
  • 5.8.2. Table 2
  • 6. Section 3.0 – Hydraulics
  • 6.1. Component Identification
  • 6.1.1. Hydraulic Schematic
  • 6.1.2. Hydraulic Schematic Symbols
  • 6.2. System Operation
  • 6.3. Specifications
  • 6.4. Maintenance and Adjustments
  • 6.5. Troubleshooting
  • 6.5.1. Hydraulic Pump Assembly
  • 6.5.2. Relief Valve
  • 6.5.3. Removing Solenoid Operated Release Valve
  • 6.5.4. Install Solenoid Operated Release Valve
  • 6.6. Component Removal and Installation
  • 6.6.1. Pump and Motor Removal and Installation
  • 6.6.2. Reservoir and Pump Removal and Installation
  • 6.6.3. Cylinder Removal and Installation
  • 6.7. Component Repair
  • 6.7.1. Cylinder Disassembly
  • 6.7.2. Inspection
  • 6.7.3. Assembly
  • 7. Section 4.0 – Frame
  • 7.1. Component Identification
  • 7.2. System Operation
  • 7.3. Specifications
  • 7.4. Maintenance and Adjustments
  • 7.5. Troubleshooting
  • 7.6. Component Removal and Installation
  • 7.6.1. Control Handle Head
  • 7.6.2. Load Wheels
  • 7.6.3. Pull Rod Bushings
  • 7.6.4. Carrier Frame Bushings
  • 8. Back Cover
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