BT SPE120XR, SPE120XRD Repair Manual 7550623-040

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BT SPE120XR, SPE120XRD Repair Manual 7550623-040 - Image 4

BT SPE120XR, SPE120XRD Repair Manual 7550623-040 - Image 5

bt spe120xr spe120xrd repair manual 7550623 040 2

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BT SPE120XR, SPE120XRD Repair Manual 7550623-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 7550623-040
: Service Manual PDF
Number of Pages: 300
Size: 13.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SPE120XR, SPE120XRD

1. Index
2. General introduction
2.1. How to use this manual
2.2. Warning symbols
2.3. Pictograms
2.3.1. Screws/Nuts
2.3.2. Other pictograms
3. General safety rules
3.1. Work safety
3.2. Electrical systems
3.3. Safe lifting
3.4. Truck modifications
4. Operation and connection sequences
4.1. Description of functions
4.1.1. Operating principle
5. Parameters
5.1. Parameter settings
5.1.1. General
5.1.2. Show parameters CAN key not connected
5.1.3. Show the parameters CAN key connected
5.1.4. Setting operator parameters
5.1.5. Setting the service parameters
5.1.6. Summary of operator parameters
5.1.7. Description of operator parameters
5.1.8. Summary of service parameters
5.1.9. Description of service parameters
5.1.10. Configurable Option parameters
6. Installation and commissioning
6.1. Transporting the truck
6.2. Transporting the mast
6.3. Safe lifting
6.4. Taking into operation
6.4.1. Battery
6.4.2. Parameter setting
6.4.3. Test driving and checks
7. Maintenance
7.1. Introduction
7.2. Safety precautions for maintenance work
7.3. Maintenance instructions
7.3.1. Cleaning and washing
7.4. Checks for cracks
7.4.1. Visual inspection
7.4.2. Crack detection
7.5. Periodic maintenance
7.5.1. Every 500 operating hours/6 m
7.5.2. Every 1000 operating hours/12 m
7.5.3. Every 3000 operating hours/36 m
7.5.4. Lubrication chart
8. Troubleshooting methods
8.1. Initial troubleshooting
8.2. Concluding troubleshooting
8.3. Troubleshooting using error codes
8.3.1. Error code log
8.3.2. Warning codes
8.3.3. Error codes
8.3.4. Transistor regulator error codes
8.4. Auxiliary functions
8.4.1. Built-in test function
8.4.2. Display test mode
8.5. Troubleshooting chart
8.5.1. The truck cannot be driven
8.5.2. The truck can be driven but only at reduced speed
8.5.3. The truck can be driven but behaves abnormally
8.5.4. Hydraulic system blocked or becomes blocked by a specific operation
8.5.5. Hydraulic system operates but behaves abnormally
8.5.6. Steering servo error
9. Frame/Chassis C0000
9.1. Inspection covers C0340
9.1.1. Opening the motor compartment
9.1.2. Close the motor compartment
9.2. Motor suspension C0450
9.2.1. Components
9.2.2. Removing the motor suspension
9.2.3. Spring replacement
9.3. Operator platform C0560
9.3.1. Components
9.3.2. Removing the platform
9.3.3. Fitting the operator platform
10. Motors C1000 Action
10.1. Pump motor C1710
10.1.1. Replacing the pump motor
10.2. Drive motor, C1760
10.2.1. Overview
10.2.2. Removing the drive motor
10.2.3. Fastening the drive motor
10.2.4. Disassembling the drive motor
10.2.5. Assembling the drive motor
10.2.6. Cleaning
11. Drive gear C2000
11.1. Drive gear C2000
11.2. Overview
11.3. Removing the drive gear from the truck
11.4. Installing the drive gear in the truck
11.5. Oil check or change
11.5.1. Checking/refilling the oil
11.5.2. Oil change
11.6. Replacing the drive shaft seal
11.6.1. Dismantling
11.6.2. Installation
11.7. Leakage from top cover
12. Brakes and wheels C3000
12.1. Parking brake C3370
12.1.1. Overview
12.1.2. Maintenance
12.2. Drive wheel C3530
12.2.1. Replacing the drive wheel
12.3. Support/castor wheels – 3540
12.3.1. Components
12.3.2. Replacing the castor wheel
12.4. Support arm wheel – 3550
12.4.1. Component overview
12.4.2. Replacing the wheel
13. Steering system C4000
13.1. Tiller arm handle C4110
13.1.1. Tiller arm handle components
13.1.2. Disassembling/assembling the steering unit handle
13.1.3. Replacing the signal button/switch
13.1.4. Replacement of lift/lower button
13.1.5. Replacing the lift control for simultaneous lift
13.2. Electric steering servo C4300
13.2.1. General
13.2.2. Component parts, steering servo
13.3. Adjustment
13.3.1. Reference sensor.
13.3.2. Calibration
13.4. Replacing the steering angle potentiometer
14. Electrical system C5000
14.1. General
14.1.1. Terminology
14.1.2. Version numbers
14.1.3. Description of steering system
14.1.4. Spider expansion unit (SEU)
14.1.5. Speed limitation
14.1.6. Hour meter and battery charge level
14.1.7. Reset voltage for BDI
14.1.8. TLS – Truck log system (optional)
14.1.9. ID unit (optional)
14.1.10. Warning lamp
14.2. Transistor regulator
14.2.1. General
14.2.2. Technical specifications Curtis 1243
14.3. Sending units and sensors C5800
14.3.1. Inductive sensors
14.4. Electrical system C5000
14.5. Battery C5110
14.5.1. Battery recommendations
14.5.2. Changing the battery
14.6. Senders and sensors C5380
14.6.1. Replacing the position sensor with 1.8 m XR/XRD
14.6.2. Replacing the position sensor for the secondary lift
14.6.3. Adjusting the sensor for the secondary lift
14.6.4. Replacing the reference sensor for the steering servo
15. Hydraulic system C6000
15.1. System description
15.1.1. Simultaneous lift (main lift and secondary lift)
15.1.2. Main lift
15.1.3. Working pressure
15.1.4. PowerTrak system
15.2. Hydraulic unit C6100
15.2.1. Overview SPE120 XRD
15.2.2. Tightening torque for hydraulic unit
15.3. Installation instructions, hydraulic hoses SPE120 XRD
15.3.1. Overview SPE120 XR
15.4. Main valve C6210
15.4.1. Pressure limiting valve
15.4.2. Pressure sensor
15.5. Hose rupture valve
15.6. Hydraulic system C6000
15.7. Hydraulic hygiene
15.7.1. Washing
15.7.2. Packaging
15.7.3. Handling
15.7.4. Storage
15.7.5. Work procedures
15.7.6. Emptying the tank
15.7.7. Filling the tank
15.7.8. Removing/installing the hydraulic unit
15.7.9. Replacing the tank
15.7.10. Replacing the oil pump
15.7.11. Bleeding the hydraulic system
15.8. Main valve C6210
15.8.1. Replacing the main valve
15.8.2. Replacing the valve
15.8.3. Replacing the valve solenoid
15.8.4. Replacing pressure filter PF SPE120XRD
15.8.5. Quick change connector
15.9. Main lift C6610
15.9.1. Removing lift cylinder from the mast
15.9.2. Assembling the cylinder in the mast
15.10. Lift cylinder secondary mast C6670
16. Mast/Lift system C7000
16.1. Main mast C7100
16.1.1. Replacing/removing mast XRD
16.1.2. Replacement/installation of the mast
16.1.3. Replacing/fitting the fork yoke
16.1.4. Adjusting the mast inclination
16.2. Secondary mast C7200
16.2.1. Removing the secondary mast/cylinder
16.2.2. Installing the secondary mast/cylinder
16.2.3. Adjusting and shimming the secondary mast.
16.3. Main lift chain system C1720
16.3.1. Check
16.3.2. Lubrication
16.3.3. Adjustment
16.3.4. Replacing the chain
16.4. Forks C7410
16.4.1. Overview
16.4.2. Forks, repairs and testing
17. Options 9000
17.1. Component overview, T.W.I.S. (Toyota Wireless Information System)
17.2. DC/DC converter
17.2.1. Installation of the DC/DC converter and 12 V socket
17.2.2. Wiring diagram, DC/DC converter
18. Instructions for disposal
18.1. General
18.2. Marking of plastics
18.2.1. General marking of products and packaging
18.2.2. Marking according to the manufacturers standards
18.3. Pressure vessels
18.3.1. Gas dampers
18.4. Sorting categories
19. Wiring diagram
19.1. Overview of electrical equipment
19.1.1. Component location
19.1.2. Component list
19.2. List of symbols
19.3. Overview
19.4. Wiring diagrams
20. Hydraulics schematics
20.1. SPE120XRD
20.1.1. Hydraulic pump
20.1.2. Reach
20.2. SPE120XR
20.3. Hydraulic pump
20.3.1. Reach
21. Tools
21.1. AMP connectors
21.2. AMP connectors, Multilock series 040
21.3. Super Seal connectors
21.4. Molex connectors
21.5. Other tools
22. Service data and grease specifications
22.1. General tightening torques
22.1.1. Galvanised, non-oiled screws
22.1.2. Untreated, oiled screws
22.2. Oil and grease specification
23. Technical data

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