BT SPE120XR, SPE120XRD Repair Manual 7550623-040
BT SPE120XR, SPE120XRD Repair Manual 7550623-040 - Image 2
BT SPE120XR, SPE120XRD Repair Manual 7550623-040 - Image 3
BT SPE120XR, SPE120XRD Repair Manual 7550623-040 - Image 4
BT SPE120XR, SPE120XRD Repair Manual 7550623-040 - Image 5

BT SPE120XR, SPE120XRD Repair Manual 7550623-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 7550623-040
  • : Service Manual PDF
  • Number of Pages: 300
  • Size: 13.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SPE120XR, SPE120XRD
  • 1. Index
  • 2. General introduction
  • 2.1. How to use this manual
  • 2.2. Warning symbols
  • 2.3. Pictograms
  • 2.3.1. Screws/Nuts
  • 2.3.2. Other pictograms
  • 3. General safety rules
  • 3.1. Work safety
  • 3.2. Electrical systems
  • 3.3. Safe lifting
  • 3.4. Truck modifications
  • 4. Operation and connection sequences
  • 4.1. Description of functions
  • 4.1.1. Operating principle
  • 5. Parameters
  • 5.1. Parameter settings
  • 5.1.1. General
  • 5.1.2. Show parameters CAN key not connected
  • 5.1.3. Show the parameters CAN key connected
  • 5.1.4. Setting operator parameters
  • 5.1.5. Setting the service parameters
  • 5.1.6. Summary of operator parameters
  • 5.1.7. Description of operator parameters
  • 5.1.8. Summary of service parameters
  • 5.1.9. Description of service parameters
  • 5.1.10. Configurable Option parameters
  • 6. Installation and commissioning
  • 6.1. Transporting the truck
  • 6.2. Transporting the mast
  • 6.3. Safe lifting
  • 6.4. Taking into operation
  • 6.4.1. Battery
  • 6.4.2. Parameter setting
  • 6.4.3. Test driving and checks
  • 7. Maintenance
  • 7.1. Introduction
  • 7.2. Safety precautions for maintenance work
  • 7.3. Maintenance instructions
  • 7.3.1. Cleaning and washing
  • 7.4. Checks for cracks
  • 7.4.1. Visual inspection
  • 7.4.2. Crack detection
  • 7.5. Periodic maintenance
  • 7.5.1. Every 500 operating hours/6 m
  • 7.5.2. Every 1000 operating hours/12 m
  • 7.5.3. Every 3000 operating hours/36 m
  • 7.5.4. Lubrication chart
  • 8. Troubleshooting methods
  • 8.1. Initial troubleshooting
  • 8.2. Concluding troubleshooting
  • 8.3. Troubleshooting using error codes
  • 8.3.1. Error code log
  • 8.3.2. Warning codes
  • 8.3.3. Error codes
  • 8.3.4. Transistor regulator error codes
  • 8.4. Auxiliary functions
  • 8.4.1. Built-in test function
  • 8.4.2. Display test mode
  • 8.5. Troubleshooting chart
  • 8.5.1. The truck cannot be driven
  • 8.5.2. The truck can be driven but only at reduced speed
  • 8.5.3. The truck can be driven but behaves abnormally
  • 8.5.4. Hydraulic system blocked or becomes blocked by a specific operation
  • 8.5.5. Hydraulic system operates but behaves abnormally
  • 8.5.6. Steering servo error
  • 9. Frame/Chassis C0000
  • 9.1. Inspection covers C0340
  • 9.1.1. Opening the motor compartment
  • 9.1.2. Close the motor compartment
  • 9.2. Motor suspension C0450
  • 9.2.1. Components
  • 9.2.2. Removing the motor suspension
  • 9.2.3. Spring replacement
  • 9.3. Operator platform C0560
  • 9.3.1. Components
  • 9.3.2. Removing the platform
  • 9.3.3. Fitting the operator platform
  • 10. Motors C1000 Action
  • 10.1. Pump motor C1710
  • 10.1.1. Replacing the pump motor
  • 10.2. Drive motor, C1760
  • 10.2.1. Overview
  • 10.2.2. Removing the drive motor
  • 10.2.3. Fastening the drive motor
  • 10.2.4. Disassembling the drive motor
  • 10.2.5. Assembling the drive motor
  • 10.2.6. Cleaning
  • 11. Drive gear C2000
  • 11.1. Drive gear C2000
  • 11.2. Overview
  • 11.3. Removing the drive gear from the truck
  • 11.4. Installing the drive gear in the truck
  • 11.5. Oil check or change
  • 11.5.1. Checking/refilling the oil
  • 11.5.2. Oil change
  • 11.6. Replacing the drive shaft seal
  • 11.6.1. Dismantling
  • 11.6.2. Installation
  • 11.7. Leakage from top cover
  • 12. Brakes and wheels C3000
  • 12.1. Parking brake C3370
  • 12.1.1. Overview
  • 12.1.2. Maintenance
  • 12.2. Drive wheel C3530
  • 12.2.1. Replacing the drive wheel
  • 12.3. Support/castor wheels – 3540
  • 12.3.1. Components
  • 12.3.2. Replacing the castor wheel
  • 12.4. Support arm wheel – 3550
  • 12.4.1. Component overview
  • 12.4.2. Replacing the wheel
  • 13. Steering system C4000
  • 13.1. Tiller arm handle C4110
  • 13.1.1. Tiller arm handle components
  • 13.1.2. Disassembling/assembling the steering unit handle
  • 13.1.3. Replacing the signal button/switch
  • 13.1.4. Replacement of lift/lower button
  • 13.1.5. Replacing the lift control for simultaneous lift
  • 13.2. Electric steering servo C4300
  • 13.2.1. General
  • 13.2.2. Component parts, steering servo
  • 13.3. Adjustment
  • 13.3.1. Reference sensor.
  • 13.3.2. Calibration
  • 13.4. Replacing the steering angle potentiometer
  • 14. Electrical system C5000
  • 14.1. General
  • 14.1.1. Terminology
  • 14.1.2. Version numbers
  • 14.1.3. Description of steering system
  • 14.1.4. Spider expansion unit (SEU)
  • 14.1.5. Speed limitation
  • 14.1.6. Hour meter and battery charge level
  • 14.1.7. Reset voltage for BDI
  • 14.1.8. TLS – Truck log system (optional)
  • 14.1.9. ID unit (optional)
  • 14.1.10. Warning lamp
  • 14.2. Transistor regulator
  • 14.2.1. General
  • 14.2.2. Technical specifications Curtis 1243
  • 14.3. Sending units and sensors C5800
  • 14.3.1. Inductive sensors
  • 14.4. Electrical system C5000
  • 14.5. Battery C5110
  • 14.5.1. Battery recommendations
  • 14.5.2. Changing the battery
  • 14.6. Senders and sensors C5380
  • 14.6.1. Replacing the position sensor with 1.8 m XR/XRD
  • 14.6.2. Replacing the position sensor for the secondary lift
  • 14.6.3. Adjusting the sensor for the secondary lift
  • 14.6.4. Replacing the reference sensor for the steering servo
  • 15. Hydraulic system C6000
  • 15.1. System description
  • 15.1.1. Simultaneous lift (main lift and secondary lift)
  • 15.1.2. Main lift
  • 15.1.3. Working pressure
  • 15.1.4. PowerTrak system
  • 15.2. Hydraulic unit C6100
  • 15.2.1. Overview SPE120 XRD
  • 15.2.2. Tightening torque for hydraulic unit
  • 15.3. Installation instructions, hydraulic hoses SPE120 XRD
  • 15.3.1. Overview SPE120 XR
  • 15.4. Main valve C6210
  • 15.4.1. Pressure limiting valve
  • 15.4.2. Pressure sensor
  • 15.5. Hose rupture valve
  • 15.6. Hydraulic system C6000
  • 15.7. Hydraulic hygiene
  • 15.7.1. Washing
  • 15.7.2. Packaging
  • 15.7.3. Handling
  • 15.7.4. Storage
  • 15.7.5. Work procedures
  • 15.7.6. Emptying the tank
  • 15.7.7. Filling the tank
  • 15.7.8. Removing/installing the hydraulic unit
  • 15.7.9. Replacing the tank
  • 15.7.10. Replacing the oil pump
  • 15.7.11. Bleeding the hydraulic system
  • 15.8. Main valve C6210
  • 15.8.1. Replacing the main valve
  • 15.8.2. Replacing the valve
  • 15.8.3. Replacing the valve solenoid
  • 15.8.4. Replacing pressure filter PF SPE120XRD
  • 15.8.5. Quick change connector
  • 15.9. Main lift C6610
  • 15.9.1. Removing lift cylinder from the mast
  • 15.9.2. Assembling the cylinder in the mast
  • 15.10. Lift cylinder secondary mast C6670
  • 16. Mast/Lift system C7000
  • 16.1. Main mast C7100
  • 16.1.1. Replacing/removing mast XRD
  • 16.1.2. Replacement/installation of the mast
  • 16.1.3. Replacing/fitting the fork yoke
  • 16.1.4. Adjusting the mast inclination
  • 16.2. Secondary mast C7200
  • 16.2.1. Removing the secondary mast/cylinder
  • 16.2.2. Installing the secondary mast/cylinder
  • 16.2.3. Adjusting and shimming the secondary mast.
  • 16.3. Main lift chain system C1720
  • 16.3.1. Check
  • 16.3.2. Lubrication
  • 16.3.3. Adjustment
  • 16.3.4. Replacing the chain
  • 16.4. Forks C7410
  • 16.4.1. Overview
  • 16.4.2. Forks, repairs and testing
  • 17. Options 9000
  • 17.1. Component overview, T.W.I.S. (Toyota Wireless Information System)
  • 17.2. DC/DC converter
  • 17.2.1. Installation of the DC/DC converter and 12 V socket
  • 17.2.2. Wiring diagram, DC/DC converter
  • 18. Instructions for disposal
  • 18.1. General
  • 18.2. Marking of plastics
  • 18.2.1. General marking of products and packaging
  • 18.2.2. Marking according to the manufacturers standards
  • 18.3. Pressure vessels
  • 18.3.1. Gas dampers
  • 18.4. Sorting categories
  • 19. Wiring diagram
  • 19.1. Overview of electrical equipment
  • 19.1.1. Component location
  • 19.1.2. Component list
  • 19.2. List of symbols
  • 19.3. Overview
  • 19.4. Wiring diagrams
  • 20. Hydraulics schematics
  • 20.1. SPE120XRD
  • 20.1.1. Hydraulic pump
  • 20.1.2. Reach
  • 20.2. SPE120XR
  • 20.3. Hydraulic pump
  • 20.3.1. Reach
  • 21. Tools
  • 21.1. AMP connectors
  • 21.2. AMP connectors, Multilock series 040
  • 21.3. Super Seal connectors
  • 21.4. Molex connectors
  • 21.5. Other tools
  • 22. Service data and grease specifications
  • 22.1. General tightening torques
  • 22.1.1. Galvanised, non-oiled screws
  • 22.1.2. Untreated, oiled screws
  • 22.2. Oil and grease specification
  • 23. Technical data
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