BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 2

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 3

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 4

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 5

bt swe100 swe120 swe120l swe120s swe140 swe140l swe200d repair manual 7519083 040 2

bt swe100 swe120 swe120l swe120s swe140 swe140l swe200d repair manual 7519083 040 3

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 7519083-040
: Service Manual PDF
Number of Pages: 246
Size: 20.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D

1. Contents
2. General introduction
2.1. How to use this manual
2.2. Warning symbols
2.3. Pictograms
2.3.1. Screws/Nuts
3. General safety rules
3.1. Work safety
3.2. Electrical system
3.3. Safe lifting
3.4. Truck modifications
4. Installation
4.1. General
4.2. Transporting the truck
4.3. Transporting the mast
4.4. Safe lifting
4.5. Battery installation
4.5.1. Safety when handling batteries
4.5.2. Installing the battery
4.6. Programming PIN codes
4.6.1. PIN code standard
4.7. Setting parameters
4.7.1. Setting the parameters for collision sensor (option)
4.7.1.1. Collision sensor parameters 105, 106 and 111
4.7.1.2. Programming the PIN code for resetting the truck
4.7.2. Setting the parameters for the battery and the battery charger
4.7.3. Parameter 107 Battery size
4.7.3.1. Verifying the parameter setting for freely ventilated batteries (Lead-acid batteries)
4.7.3.2. Verifying the parameter setting for valve-regulated batteries (Hawker/Exide)
4.8. Function and safety checks
5. Maintenance
5.1. Introduction
5.2. Maintenance instructions
5.2.1. Cleaning and washing
5.2.2. High-pressure washers
5.2.3. Degreasing agents
5.2.4. Cleaning the exterior
5.2.5. Cleaning the chain
5.2.6. Cleaning the motor compartment
5.2.7. Electric components
5.3. General
5.4. Service intervals
5.5. Maintenance schedule
6. Function and parameters
6.1. General
6.2. Description of the function
6.2.1. Symbols on keypad and display
6.3. Operating principle
6.4. Hour meter
6.5. Parameters
6.5.1. General
6.5.2. Displaying parameters
6.5.3. Setting parameters
6.5.4. Operator parameters
6.5.4.1. Factory preset operator parameters
6.5.5. Service parameters
6.5.6. Factory parameters
6.5.6.1. Matrix for hardware/software compatibility
7. Troubleshooting
7.1. General
7.1.1. Software compatibility
7.2. Emergency driving mode
7.3. Towing a defective truck
7.3.1. Tow using a tow truck and tow wagon
7.4. Troubleshooting methods
7.4.1. General initial troubleshooting
7.4.2. Concluding troubleshooting
7.5. Error code history
7.6. Error code system
7.7. Error codes
7.8. Troubleshooting chart
7.8.1. The truck cannot be driven.
7.8.2. Truck only travels at reduced speed
7.8.3. The truck can be driven but behaves abnormally
7.8.4. The truck can be driven, but some functions do not work
7.8.4.1. Software compatibility
7.8.4.2. Hardware compatibility matrix
7.8.5. Defective hydraulic functions
7.9. Built-in test function
7.10. Digital input/output status
7.10.1. Test function 9 Transistor regulator
7.10.2. Test function 10 Logic card
7.10.3. Test function 12 Expansion unit SEU (option).
7.11. Test function for the display
7.12. Checking the built-in battery charger
8. Chassis 0000
8.1. Support arm 0350
8.1.1. Support arm lift, lateral adjustment
8.1.2. Adjusting the kneeling action
8.2. Motor mounts 0450
8.2.1. Replacing springs (not applicable for S212S)
8.3. Removing the platform
9. Electric drive motor 1700
9.1. Components
9.2. Removing the motor from the truck
9.3. Drive motor tightening torques
9.4. Installing the temperature sensor
9.5. Cleaning
10. Drive gear 2550
10.1. General
10.2. Components
10.3. Removing the gear from the truck (not applicable for S212S)
10.4. Removing the gear from the truck (not applicable for S212S)
10.5. Replacing the wheel hub seal
10.5.1. Removing the seal
10.5.2. Fitting the seal
11. Brakes 3180
11.1. Components
11.2. Releasing the brake
11.3. Installing the dust shield
11.4. Installing the dust shield
12. Drive wheel 3530
12.1. Replacing the drive wheel
13. Castor wheels 3540
13.1. Components
13.2. Castor wheel mounting
13.3. Replacing the castor wheel
14. Support arm wheel 3550
15. Tiller arm 4000
15.1. Tiller arm components
15.2. Removing the tiller arm
15.3. Replacing the gas spring
15.4. Replacing the safety sensor
15.4.1. Dismantling
15.4.2. Fitting
15.5. Electrical steering system 4000
15.5.1. Tiller arm handle C4110
15.5.2. Components of the tiller arm handle (new design)
15.5.3. Components of the tiller arm handle (old design)
15.5.4. Replacing the signal button/switch
15.5.5. Replacement of lift/lower button
15.5.6. Replacing the button
15.5.7. Changing the position of the controls – support arm lift/fork lift
15.5.8. Replacing the safety reversal switch
16. Electric components
16.1. Replacing the wiring harness
16.1.1. Replacing the transistor regulator wiring harness
16.2. Replacing the transistor regulator
17. Hydraulic system 6000
17.1. General
17.2. Hydraulic hygiene
17.2.1. Washing
17.2.2. Packaging
17.2.3. Handling
17.2.4. Storage
17.2.5. Work procedures
17.3. Hydraulic unit 6100
17.3.1. Emptying the hydraulic tank
17.3.2. Hydraulic system, bleeding
17.3.2.1. Cylinders with bleeding valve
17.3.2.2. Cylinders without bleeding valve
17.4. Hydraulic connections 6230
17.4.1. Quick change connector
17.4.1.1. Connecting the quick change connector
17.4.1.2. Dismantling the quick change connector
17.5. Hydraulic calibration
17.6. Adjusting the pressure limiting valve
17.7. Disassembling the hydraulic unit
17.8. Hydraulic unit tightening torques
18. Lift mast 7000
18.1. Main mast 7100
18.1.1. Components
18.1.2. Maintenance
18.1.2.1. Fixing point
18.1.2.2. Lubrication
18.2. Fork carriage 7420
18.2.1. Maintenance
18.3. Main lift chain system 7120
18.3.1. Checking the chain setting
18.3.2. Checking the chain
18.3.2.1. Surface rust
18.3.2.2. Rusty links
18.3.2.3. Stiff links
18.3.2.4. Bolt rotation
18.3.2.5. Loose bolts
18.3.2.6. Outline wear
18.3.2.7. Stretching
18.3.2.8. Damaged plates
18.3.2.9. Damaged bolts
18.3.2.10. Dirty chain
18.3.3. Cleaning
18.3.4. Lubrication
18.3.5. Adjustment
18.4. Replacing the fork carriage
18.5. Replacement of the mast
18.6. Adjusting the mast
19. Accessories
19.1. Spider expansion unit
19.2. TLS – Truck log system
19.3. ID unit
19.4. Built-in battery charger
19.4.1. Technical data
19.4.2. Charging the battery
19.4.2.1. Main charging
19.4.2.2. Equalising charging
19.4.2.3. Charging completed
20. Attachments
20.1. General
21. Technical data
21.1. S210, S212, S214
21.2. S212L, S214L, S220D
21.3. S212S
21.4. Overflow pressure for mast
22. General tightening torques
22.1. General
22.2. Galvanised, non-oiled screws
22.3. Untreated, oiled bolts
23. Tools
23.1. MQS contacts
23.2. AMP connectors
23.2.1. AMP connectors, Multilock series 040
23.3. Molex connectors
23.4. Grease guns
23.5. Other tools
24. Oil and grease specification
25. Electrical components and wiring diagram
25.1. Electric components
25.2. Wiring diagram
25.2.1. List of symbols
25.2.2. General wiring diagram
25.2.3. Wiring diagram
26. Hydraulics chart
27. Instructions for disposal
27.1. General
27.2. Marking of plastics
27.2.1. General marking of products and packaging
27.2.2. Marking according to standard
27.2.2.1. Abbreviations
27.2.2.2. Marking examples
27.3. Pressure vessels
27.3.1. Gas struts
27.4. Sorting categories

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