BT SWE120L, SWE160D Service Manual 220815-040
BT SWE120L, SWE160D Service Manual 220815-040 - Image 2
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BT SWE120L, SWE160D Service Manual 220815-040 - Image 4
BT SWE120L, SWE160D Service Manual 220815-040 - Image 5

BT SWE120L, SWE160D Service Manual 220815-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 220815-040
  • : Service Manual PDF
  • Number of Pages: 156
  • Size: 8.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SWE120L, SWE160D
  • 1. Return To HomePage
  • 2. Table of contents
  • 3. General product information – M2
  • 3.1. Intended application of the truck
  • 3.2. Prohibited application of the truck
  • 3.3. Truck data – SWE160D
  • 3.4. Truck data – SWE120L
  • 3.5. Truck dimensions – SWE160D
  • 3.6. Truck dimensions – SWE120L
  • 3.7. Identification plate
  • 3.8. Capacity plate
  • 3.9. Capacity plate for double pallet handling – SWE160D
  • 3.10. Modification plate
  • 3.11. Main components
  • 3.12. Warning and information plates and symbols – SWE160D
  • 3.13. Warning and information plates and symbols – SWE120L
  • 4. Technical data – M4
  • 5. Introduction Maintenance – P1
  • 5.1. Safety regulations with maintenance work
  • 5.2. Cleaning and washing
  • 5.2.1. External cleaning
  • 5.2.2. Cleaning the motor compartment
  • 5.2.3. Electrical components
  • 5.3. Safe lifting
  • 6. Preventive maintenance – P2
  • 6.1. Maintenance schedule
  • 6.2. Lubrication schedule
  • 7. Oil and grease specification – P3
  • 8. Tools – P4
  • 8.1. Super Seal connectors
  • 8.2. AMP connectors
  • 8.2.1. AMP Connectors, 040 series
  • 8.3. Molex connectors
  • 8.4. Other tools
  • 9. Engine suspension- 0450
  • 9.1. Component parts
  • 9.1.1. Component List
  • 10. Electric drive motor – 1760
  • 10.1. Component parts
  • 10.1.1. Dismantling of motor from truck
  • 10.1.2. Assembling
  • 10.2. Service/Repairs
  • 10.2.1. Dismantling of motor
  • 10.2.2. Assembling of motor
  • 10.2.3. Cleaning
  • 10.3. Technical data
  • 11. Drive unit/gear – 2550
  • 11.1. Component parts
  • 11.1.1. Technical data
  • 11.2. Leakage from top cover
  • 11.3. Changing of the drive shafts sealing ring
  • 11.3.1. Dismantling
  • 11.3.2. Assembling
  • 12. Electro magnetic brake – 3370
  • 12.1. Main components
  • 12.1.1. Serial number 570989-
  • 12.2. Maintenance
  • 12.2.1. Exchange of brake disc
  • 13. Steering – 4000
  • 13.1. Component parts, tiller arm
  • 13.2. Adjustments
  • 13.2.1. Adjusting of brake microswitch
  • 13.3. Tiller arm handle
  • 13.3.1. Dismantling/Assembling
  • 13.3.1.1. Changing of signal button/switch (9, 10)
  • 13.3.1.2. Changing of lift/lowering button (13)
  • 13.3.1.3. Changing of pushbutton (16)
  • 14. Electrical systems – 5000
  • 14.1. Component identification
  • 14.2. List of symbols and electrical wiring diagram
  • 14.2.1. Electrical diagram 1(5)
  • 14.2.2. Electrical diagram 2(5)
  • 14.2.3. Electrical diagram 3(5)
  • 14.2.4. Electrical diagram 4(5)
  • 14.2.5. Electrical diagram 5(5)
  • 14.3. Functional description
  • 14.3.1. Starting the truck
  • 14.3.2. Driving
  • 14.3.3. Neutral speed reduction
  • 14.3.4. Neutral speed reduction on slopes
  • 14.3.5. Braking
  • 14.3.6. Lifting the forks
  • 14.3.7. Lifting the support arms
  • 14.3.8. Lowering the forks
  • 14.3.9. Lowering the support arms
  • 14.3.10. Horn
  • 14.4. Hour meter
  • 14.5. Error codes
  • 14.6. Parameters
  • 14.6.1. Operator parameters
  • 14.6.2. Parameter description
  • 14.6.2.1. Parameter 1
  • 14.6.2.2. Parameter 2
  • 14.6.2.3. Parameter 3
  • 14.6.2.4. Parameter 4
  • 14.6.2.5. Parameter 5
  • 14.6.3. Service parameters
  • 14.6.4. Parameter description
  • 14.6.4.1. Parameter 10
  • 14.6.4.2. Parameter 14
  • 14.6.4.3. Parameter 15 – Non-configurable option
  • 14.6.4.4. Parameter 16 – Configurable option 1
  • 14.6.4.5. Parameter 17 – Configurable option 2
  • 14.6.4.6. Parameter 18 – Configurable option 3
  • 14.6.4.7. Parameter 19 – Configurable option 4
  • 14.6.4.8. Option parameters
  • 14.6.4.9. General
  • 14.6.4.10. Parameter 15 Non-configurable options
  • 14.6.4.11. Changing non-configurable options
  • 14.6.4.12. Parameter 16 to 19 configurable optional functions
  • 14.6.4.13. Changing configurable optional functions
  • 14.6.4.14. Parameter 20
  • 14.6.4.15. Parameter 21
  • 14.6.4.16. Recommendation on parameter setting for freely ventilated batteries
  • 14.6.4.17. Instructions for verifying parameter setting
  • 14.6.4.18. Recommendation on parameter setting for valve- controlled batteries (VRLA)
  • 14.6.4.19. Instructions for verifying parameter setting
  • 14.6.4.20. Parameter 22
  • 14.6.4.21. Parameter 25
  • 14.6.4.22. Parameter 28
  • 14.6.4.23. Parameter 39
  • 14.6.4.24. Login method and driver parameter access
  • 14.6.4.25. Expanded keypad – General
  • 14.6.4.26. Expanded keypad – Programming
  • 14.6.4.27. Service indication
  • 14.7. Part numbers
  • 14.8. Transistor panel
  • 14.8.1. General
  • 14.9. Diagnostic and troubleshooting
  • 14.9.1. Error codes and troubleshooting
  • 14.9.2. Resetting errors
  • 14.9.3. Safety
  • 14.10. Technical specifications – Curtis 1243
  • 15. Hydraulic system – 6000
  • 15.1. General
  • 15.2. Hydraulic diagram and components
  • 15.2.1. Main components
  • 15.2.2. Description
  • 15.2.2.1. Lowering
  • 15.2.2.2. Operating pressure
  • 15.2.2.3. Relief valve
  • 15.2.2.4. Pressure switch
  • 16. Main lift chain system – 7120
  • 16.1. General
  • 16.2. Checking the chain setting
  • 16.3. Chain inspection
  • 16.3.1. Noise
  • 16.3.2. Surface rust
  • 16.3.3. Rusty links
  • 16.3.4. Stiff links
  • 16.3.5. Bolt rotation
  • 16.3.6. Loose bolts
  • 16.3.7. Outline wear
  • 16.3.8. Stretching
  • 16.3.9. Damage
  • 16.3.10. Damaged discs
  • 16.3.11. Damaged bolts
  • 16.3.12. Dirty chain
  • 16.4. Cleaning
  • 16.5. Lubrication
  • 17. Battery charger (Inbuilt) – 8340
  • 17.1. General
  • 17.2. Charging
  • 17.3. Troubleshooting and service
  • 17.4. Technical data
  • 17.5. Charging settings
  • 17.5.1. Freely ventilated batteries
  • 17.5.2. Valve regulated batteries
  • 18. Control/computer equipment – 8700
  • 18.1. General
  • 18.2. Connection
  • 18.3. Layout
  • 18.3.1. Main program screen
  • 18.3.2. Nodes
  • 18.3.3. Icons
  • 18.3.4. Tool buttons and menu bar
  • 18.3.5. Information window
  • 18.3.6. Status bar
  • 18.4. Connection function
  • 18.5. Disconnection function
  • 18.6. Downloading program function
  • 18.6.1. Normal downloading (truck with key)
  • 18.6.2. Normal downloading (truck with keypad)
  • 18.6.3. Emergency downloading (truck with keypad)
  • 18.6.4. Downloading in old versions of logic card
  • 18.6.5. Emergency downloading (truck with keypad)
  • 18.7. Truck report function
  • 18.8. Parameters function
  • 18.9. Diagnostics function
  • 18.9.1. Representation of signal colours
  • 18.9.2. Tiller arm tab
  • 18.9.3. Drive Controller tab (transistor regulator – travel)
  • 18.9.4. Pump controller tab (transistor regulator – pump)
  • 18.9.5. EPS steering servo tab
  • 18.10. Other menu functions
  • 18.10.1. Save to file
  • 18.10.2. Download from file
  • 18.10.3. Reset CAN adapter
  • 18.10.4. Delete error code log
  • 18.10.5. Reset hour meter
  • 18.10.6. Read error code log
  • 18.10.7. Adjust date and time
  • 18.10.8. Adjusting the hour meter on older cards
  • 18.10.9. Help
  • 18.10.9.1. About the TruckCom application
  • 18.10.10. Exit
  • 18.11. Specifications
  • 18.12. Installation
  • 18.12.1. Installation on a PC with Windows 95/98
  • 18.12.2. Installation on a PC with Windows XP/2000
  • 18.12.3. Installation on a PC with Windows NT
  • 18.12.4. In case of communication problems with CAN
  • 18.12.5. To uninstall
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