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Caterpillar TL642 Operation And Maintenance Manual 31200247
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Caterpillar TL642 Operation And Maintenance Manual 31200247

$20.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: 31200247
  • Number of Pages: 148
  • Size: 19.7MB
  • Format: PDF
Category:
  • Model List:

    • TL642
  • 1. _F_TL642_CAT_OMM
  • 1.1. Revision Log
  • 1.2. Read This First
  • 1.3. Table of Contents
  • 1.4. Section 1 – General Safety Practices
  • 1.4.1. Hazard Classification System
  • 1.4.1.1. Safety Alert System and Safety Signal Words
  • 1.4.2. General Precautions
  • 1.4.3. Operation Safety
  • 1.4.3.1. Electrical Hazards
  • 1.4.3.2. Tip Over Hazard
  • 1.4.3.3. Travel Hazard
  • 1.4.3.4. Load Falling Hazard
  • 1.4.3.5. Lifting Personnel
  • 1.4.3.6. Driving Hazards on Slopes
  • 1.4.3.7. Pinch Points and Crush Hazards
  • 1.4.3.8. Fall Hazard
  • 1.4.3.9. Chemical Hazards
  • 1.5. Section 2 – Pre-Operation and Inspection
  • 1.5.1. Pre-Operation Check and Inspection
  • 1.5.2. Safety Decals
  • 1.5.3. Walk-Around Inspection
  • 1.5.4. Warm-Up and Operational Checks
  • 1.5.4.1. Warm-Up Check
  • 1.5.4.2. Operational Check
  • 1.5.5. Operator Cab
  • 1.5.6. Windows
  • 1.5.6.1. Cab Door Window (if equipped)
  • 1.6. Section 3 – Controls and Indicators
  • 1.6.1. General
  • 1.6.2. Controls
  • 1.6.2.1. Dash Controls and Indicators
  • 1.6.2.2. Ignition
  • 1.6.2.3. Park Brake
  • 1.6.2.4. Parking Procedure
  • 1.6.2.5. Transmission Control Lever
  • 1.6.2.6. Boom Joystick
  • 1.6.2.7. Frame Level Joystick
  • 1.6.2.8. Outrigger Joysticks (if equipped)
  • 1.6.2.9. Auxiliary Hydraulic Joystick
  • 1.6.2.10. Right Hand Panel (S/N TBK01167 After including TBK01162)
  • 1.6.2.11. Heater and Air Conditioning Controls (Before S/N TBK01167 excluding TBK01162, if equipped)
  • 1.6.2.12. Accessory Control Lever (if equipped)
  • 1.6.3. Steer Modes
  • 1.6.3.1. Steer Mode Change
  • 1.6.4. Operator Seat
  • 1.6.4.1. Adjustments
  • 1.6.4.2. Seat Belt
  • 1.6.5. Boom Angle and Extension Indicators
  • 1.7. Section 4 – Operation
  • 1.7.1. Engine
  • 1.7.1.1. Starting the Engine
  • 1.7.1.2. Extreme Cold Weather Starting (if equipped)
  • 1.7.1.3. Battery Boosted Starting
  • 1.7.1.4. Normal Engine Operation
  • 1.7.1.5. Shut-Down Procedure
  • 1.7.2. Operating with a Non-Suspended Load
  • 1.7.2.1. Lift Load Safely
  • 1.7.2.2. Picking Up a Load
  • 1.7.2.3. Transporting a Load
  • 1.7.2.4. Leveling Procedure
  • 1.7.2.5. Placing a Load
  • 1.7.2.6. Disengaging a Load
  • 1.7.3. Operating with a Suspended Load
  • 1.7.3.1. Lift Load Safely
  • 1.7.3.2. Picking Up a Suspended Load
  • 1.7.3.3. Transporting a Suspended Load
  • 1.7.3.4. Leveling Procedure
  • 1.7.3.5. Placing a Suspended Load
  • 1.7.3.6. Disengaging a Suspended Load
  • 1.7.4. Loading and Securing for Transport
  • 1.7.4.1. Tiedown
  • 1.7.4.2. Lifting
  • 1.8. Section 5 – Attachments
  • 1.8.1. Approved Attachments
  • 1.8.2. Unapproved Attachments
  • 1.8.3. JLG Supplied Attachments
  • 1.8.4. Telehandler/Attachment/Fork Capacity
  • 1.8.5. Use of the Load Chart
  • 1.8.5.1. Capacity Indicator Locations
  • 1.8.5.2. Sample Load Chart
  • 1.8.5.3. Example
  • 1.8.6. Attachment Installation
  • 1.8.6.1. Mechanical Quick Coupler
  • 1.8.6.2. Hydraulic Quick Coupler
  • 1.8.7. Hydraulic Operated Attachment
  • 1.8.8. Adjusting/Moving Forks
  • 1.8.9. Attachment Operation
  • 1.8.9.1. Carriage w/Forks
  • 1.8.9.2. Side Shift Carriage
  • 1.8.9.3. Rotate/Side Tilt Carriage
  • 1.8.9.4. Swing Carriage
  • 1.8.9.5. Multi-Purpose Bucket
  • 1.8.9.6. Fork Mounted Hook
  • 1.8.9.7. Coupler Mounted Hook
  • 1.8.9.8. Truss Boom
  • 1.8.9.9. Personnel Work Platform – Fork Mounted
  • 1.8.9.10. Boom Head-Mounted Winch
  • 1.9. Section 6 – Emergency Procedures
  • 1.9.1. Towing a Disabled Product
  • 1.9.1.1. Moving Short Distances
  • 1.9.1.2. Moving Longer Distances
  • 1.9.2. Emergency Lowering of Boom
  • 1.9.3. Emergency Exit from Enclosed Cab
  • 1.10. Section 7 – Lubrication and Maintenance
  • 1.10.1. Introduction
  • 1.10.1.1. Clothing and Safety Gear
  • 1.10.2. General Maintenance Instructions
  • 1.10.3. Service and Maintenance Schedule
  • 1.10.3.1. , 1st 50 50 Hour Maintenance Schedule
  • 1.10.3.2. t 250, 250 500 Hour Maintenance Schedule
  • 1.10.3.3. 1500 Hour Maintenance Schedule
  • 1.10.4. Lubrication Schedules
  • 1.10.4.1. Hour Lubrication Schedule
  • 1.10.4.2. Hour Lubrication Schedule
  • 1.10.4.3. Hour Lubrication Schedule
  • 1.10.5. Operator Maintenance Instructions
  • 1.10.5.1. Fuel System
  • 1.10.5.2. Air Intake System
  • 1.10.5.3. Engine Oil
  • 1.10.5.4. Hydraulic Oil
  • 1.10.5.5. Transmission Oil
  • 1.10.5.6. Engine Cooling System
  • 1.10.5.7. Battery
  • 1.10.5.8. Windshield Washer System (if equipped)
  • 1.11. Section 8 – Additional Checks
  • 1.12. Section 9 – Specifications
  • 1.12.1. Product Specifications
  • 1.12.1.1. Capacities
  • 1.12.1.2. Performance
  • 1.12.1.3. Dimensions
  • 1.13. Inspection, Maintenance and Repair Log
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