Bucyrus Full Dimension Continuous Haulage System Operation Manual A6474X251
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Bucyrus Full Dimension Continuous Haulage System Operation Manual A6474X251 - Image 5

Bucyrus Full Dimension Continuous Haulage System Operation Manual A6474X251

$30.00

  • Type Of Manual: Operation Manual
  • Manual ID: A6474X251
  • Number of Pages: 238
  • Size: 7.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • Full Dimension Continuous Haulage System
  • 1. 1. About this manual
  • 2. About this manual ………………………………………………………… 1.3
  • 3. Before starting to work………………………………………………… 1.3
  • 4. Who is this operating manual intended for? …………………… 1.3
  • 5. What is the purpose of this operating manual? ………………. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety …………………………………………………………………… 2.3
  • 9. Personnel………………………………………………………………….. 2.4
  • 10. Operation ……………………………………………………………… 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions…………………………………………………… 2.5
  • 13. Intended use …………………………………………………………. 2.5
  • 14. Unauthorized use…………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules: ……………………………………………………….. 2.7
  • 17. Storage and transport …………………………………………….. 2.8
  • 18. Pre-start inspection ………………………………………………… 2.9
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation ……………………………………………………………… 2.9
  • 21. Maintenance and repair ………………………………………….2.10
  • 22. Overview of the safety instructions ……………………………….2.15
  • 23. Chapter 3: Storage and transport …………………………….2.15
  • 24. Chapter 4: Installation…………………………………………….2.15
  • 25. Chapter 5: Operation ……………………………………………..2.16
  • 26. Chapter 6: Technical data……………………………………….2.23
  • 27. 3. Storage and transport
  • 28. Storage and transport …………………………………………………… 3.3
  • 29. Storage …………………………………………………………………….. 3.3
  • 30. Storage of the equipment………………………………………… 3.3
  • 31. Transport…………………………………………………………………… 3.4
  • 32. Dimensions and weights…………………………………………. 3.4
  • 33. Before transport …………………………………………………….. 3.5
  • 34. 4. Installation
  • 35. Installation……………………………………………………………………. 4.3
  • 36. Points to observe prior to installation…………………………….. 4.3
  • 37. Who is allowed to carry out installation……………………… 4.3
  • 38. Which tools are required for installation…………………….. 4.3
  • 39. Notes on installation……………………………………………….. 4.4
  • 40. Pre-installation check list ………………………………………… 4.5
  • 41. Safety features………………………………………………………. 4.6
  • 42. Overview of the continuous haulage system ………………….. 4.8
  • 43. 5. Operation
  • 44. Operation……………………………………………………………………… 5.3
  • 45. How to operate the continuous haulage system……………… 5.3
  • 46. Who is allowed to operate the continuous haulage
  • 47. system?………………………………………………………………… 5.3
  • 48. When can conveying be started?……………………………… 5.3
  • 49. Controls and indicators ……………………………………………….. 5.4
  • 50. Operator’s compartment …………………………………………. 5.4
  • 51. Starting procedure ……………………………………………………..5.12
  • 52. General ………………………………………………………………..5.12
  • 53. Checklist……………………………………………………………….5.13
  • 54. Operating procedures …………………………………………….5.15
  • 55. Starting the pump motor ………………………………….5.15
  • 56. Starting the conveyors (automatic mode)…………..5.15
  • 57. Starting the conveyors (individual mode) …………..5.16
  • 58. Jogging the conveyors…………………………………….5.17
  • 59. Tramming………………………………………………………5.17
  • 60. Stopping the pump………………………………………….5.18
  • 61. Pump motor reset …………………………………………..5.19
  • 62. Conveyor lift…………………………………………………..5.19
  • 63. Cab and canopy……………………………………………..5.19
  • 64. Lights ……………………………………………………………5.19
  • 65. Instructions on the maintenance of the continuous
  • 66. haulage system………………………………………………………….5.21
  • 67. Important notes ……………………………………………………..5.21
  • 68. Before maintenance……………………………………………….5.21
  • 69. lubricants………………………………………………………………5.23
  • 70. Instructions on the lubrication of the mobile bridge
  • 71. carrier (MBC)…………………………………………………………5.24
  • 72. Central lubrication system ……………………………….5.24
  • 73. Specific lubrication procedures…………………………5.27
  • 74. Every 8 hours…………………………………………………5.27
  • 75. Daily ……………………………………………………………..5.29
  • 76. Every week ……………………………………………………5.30
  • 77. After first 50 hours of service ……………………………5.32
  • 78. Every 2 weeks………………………………………………..5.33
  • 79. Every month…………………………………………………..5.36
  • 80. Every 3 months………………………………………………5.39
  • 81. Every 6 months………………………………………………5.40
  • 82. As required…………………………………………………….5.41
  • 83. Instructions on the lubrication of the piggyback
  • 84. conveyor (PIG)………………………………………………………5.42
  • 85. Specific lubrication procedures (PIG) ………………..5.43
  • 86. Daily ……………………………………………………………..5.43
  • 87. Every week ……………………………………………………5.44
  • 88. Every 30 hours……………………………………………….5.45
  • 89. Every 3 to 6 months………………………………………..5.46
  • 90. Every 6 months………………………………………………5.47
  • 91. Instructions on the lubrication of the RFM tail dolly …….5.48
  • 92. Specific lubrication procedures (RFM tail dolly) ….5.49
  • 93. Every 8 hours…………………………………………………5.49
  • 94. Every 24 hours……………………………………………….5.49
  • 95. Instructions on the lubrication of the RFM pulley
  • 96. support section………………………………………………………5.50
  • 97. Specific lubrication procedures (RFM pulley
  • 98. support section) ……………………………………………..5.51
  • 99. Every 8 hours…………………………………………………5.51
  • 100. Every 6 months………………………………………………5.51
  • 101. Instructions on the lubrication of the intermediate RFM
  • 102. section………………………………………………………………….5.52
  • 103. Specific lubrication procedures (intermediate RFM
  • 104. section) …………………………………………………………5.53
  • 105. Every 6 months………………………………………………5.53
  • 106. Inspection of the mobile bridge carrier………………………5.54
  • 107. Inspection of wear parts on the mobile bridge carrier….5.55
  • 108. Inspection of fire suppression system on the mobile
  • 109. bridge carrier…………………………………………………………5.55
  • 110. Recharge of fire suppression system on the mobile
  • 111. bridge carrier…………………………………………………………5.57
  • 112. Recharge inspection of fire suppression system on the
  • 113. mobile bridge carrier ………………………………………………5.58
  • 114. Inspection of the piggyback bridge conveyor……………..5.61
  • 115. Inspection of wear parts on the piggyback bridge
  • 116. conveyor……………………………………………………………….5.60
  • 117. Inspection of the RFM…………………………………………….5.61
  • 118. Instructions on the adjustment procedures on the mobile
  • 119. bridge carrier…………………………………………………………5.63
  • 120. Conveyor chain………………………………………………5.63
  • 121. Crawler track………………………………………………….5.65
  • 122. Instructions on the adjustment procedures on the
  • 123. piggyback bridge conveyor ……………………………………..5.67
  • 124. Conveyor chain………………………………………………5.67
  • 125. Instructions on the replacement of wear parts on the
  • 126. mobile bridge carrier (MBC)…………………………………….5.69
  • 127. Conveyor drive……………………………………………….5.69
  • 128. Drive shaft……………………………………………………..5.70
  • 129. How to remove the drive shaft ……………………5.71
  • 130. How to install the drive shaft ………………………5.74
  • 131. Drive shaft sprocket ………………………………………..5.78
  • 132. How to remove the drive shaft sprocket……….5.79
  • 133. How to install the drive shaft sprocket………….5.79
  • 134. How to remove the drive shaft sprocket for
  • 135. field replacement………………………………………5.80
  • 136. Conveyor drive module……………………………………5.82
  • 137. How to remove the conveyor drive module…..5.83
  • 138. How to install the conveyor drive module……..5.84
  • 139. How to disassemble the conveyor drive
  • 140. module…………………………………………………….5.85
  • 141. How to assemble the conveyor drive module .5.86
  • 142. Tail shaft ……………………………………………………….5.88
  • 143. How to remove the tail shaft……………………….5.89
  • 144. How to install the tail shaft …………………………5.89
  • 145. How to disassemble the tail shaft………………..5.91
  • 146. How to assemble the tail shaft ……………………5.92
  • 147. Conveyor chain …………………………………………….. 5.93
  • 148. How to assemble the conveyor chain
  • 149. sections………………………………………………….. 5.94
  • 150. How to remove the conveyor chain assembly 5.95
  • 151. How to install the conveyor chain assembly… 5.96
  • 152. Crawler track ………………………………………………… 5.98
  • 153. How to assemble the crawler track pads…….. 5.99
  • 154. How to remove the crawler track pad
  • 155. assembly………………………………………………… 5.99
  • 156. How to install the crawler track pad
  • 157. assembly………………………………………………..5.100
  • 158. Crawler drive module …………………………………….5.101
  • 159. How to disassemble the crawler drive
  • 160. module ………………………………………………….5.102
  • 161. How to assemble the crawler drive module ..5.103
  • 162. Crawler take-up and idler ……………………………….5.104
  • 163. How to remove the crawler take-up and
  • 164. idler ……………………………………………………….5.105
  • 165. How to install the crawler take-up and idler…5.106
  • 166. Instructions on the replacement of wear parts on the
  • 167. piggyback bridge conveyor…………………………………….5.107
  • 168. Conveyor drive ……………………………………………..5.107
  • 169. Drive shaft ……………………………………………………5.108
  • 170. How to remove the drive shaft…………………..5.109
  • 171. How to install the drive shaft……………………..5.111
  • 172. Drive shaft sprockets……………………………………..5.114
  • 173. How to remove the drive shaft sprockets ……5.115
  • 174. How to install the drive shaft sprockets ………5.115
  • 175. How to remove the drive shaft sprockets for
  • 176. field replacement …………………………………….5.116
  • 177. Conveyor drive module ………………………………….5.117
  • 178. How to remove the conveyor drive module …5.118
  • 179. How to install the conveyor drive module ……5.119
  • 180. How to disassemble the conveyor drive
  • 181. module …………………………………………………..5.121
  • 182. How to assemble the conveyor drive module 5.121
  • 183. Tail shaft………………………………………………………5.123
  • 184. How to remove the tail shaft ……………………..5.124
  • 185. How to install the tail shaft………………………..5.124
  • 186. How to disassemble the tail shaft ………………5.125
  • 187. How to assemble the tail shaft…………………..5.126
  • 188. Conveyor chain …………………………………………….5.128
  • 189. How to assemble the conveyor chain
  • 190. sections………………………………………………….5.129
  • 191. How to remove the conveyor chain
  • 192. assembly………………………………………………..5.130
  • 193. How to install the conveyor chain assembly..5.131
  • 194. Instructions on the replacement of hydraulic components
  • 195. on the mobile bridge carrier (MBC)………………………… 5.133
  • 196. Hydraulic components (MBC)………………………… 5.133
  • 197. Tram hydrostatic pump …………………………………. 5.135
  • 198. How to disassemble the hydrostatic pump
  • 199. drive……………………………………………………… 5.136
  • 200. How to assemble the hydrostatic pump drive5.137
  • 201. Tram motor …………………………………………………. 5.138
  • 202. How to remove tram motor ………………………. 5.138
  • 203. How to install tram motor…………………………. 5.138
  • 204. Conveyor lift cylinders (inby and outby)…………… 5.139
  • 205. How to remove conveyor lift cylinders ………. 5.139
  • 206. How to install conveyor lift cylinders …………. 5.140
  • 207. Canopy cylinder …………………………………………… 5.141
  • 208. How to remove canopy cylinder………………… 5.141
  • 209. How to install canopy cylinder ………………….. 5.141
  • 210. Troubleshooting procedures …………………………………. 5.143
  • 211. Hydraulic system (general) ……………………………. 5.144
  • 212. Hydraulic cylinders……………………………………….. 5.146
  • 213. Hydraulic pump……………………………………………. 5.147
  • 214. Valves ………………………………………………………… 5.150
  • 215. Error codes …………………………………………………. 5.151
  • 216. Communication faults ……………………………… 5.152
  • 217. Fault log codes ………………………………………. 5.152
  • 218. Real time codes……………………………………… 5.155
  • 219. 6. Technical data
  • 220. Technical data………………………………………………………………. 6.3
  • 221. Components of the continuous haulage system……………… 6.3
  • 222. Mobile Bridge Carrier (MBC)……………………………………. 6.3
  • 223. Piggyback Bridge Conveyor (PBC)…………………………… 6.4
  • 224. Piggyback Bridge Conveyor (PBC—liquid cooled)……… 6.5
  • 225. MBC dolly……………………………………………………………… 6.5
  • 226. RFM pulley section ………………………………………………… 6.5
  • 227. RFM intermediate section……………………………………….. 6.5
  • 228. Tail dolly……………………………………………………………….. 6.5
  • 229. Tightening torques ……………………………………………………… 6.7
  • 230. Permissible media………………………………………………………6.13
  • 231. Lubrication fluids and greases …………………………………6.13
  • 232. 7. For your information
  • 233. For your information …………………………………………………….. 7.3
  • 234. Our service………………………………………………………………… 7.3
  • 235. Service address …………………………………………………….. 7.3
  • 236. Rebuild facility address…………………………………………… 7.4
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