Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350

Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 2

Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 3

Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 4

Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 5

caterpillar cm210 continuous miner operation and maintenance manual a6474x350 2

caterpillar cm210 continuous miner operation and maintenance manual a6474x350 3

Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350

$20.00

Type Of Manual: Operation And Maintenance Manual
Manual ID: A6474X350
Number of Pages: 430
Size: 20.5MB
Format: PDF

Category: Caterpillar Operator Manual PDF

Model List:
- CM210 Continuous Miner

1. 1. About this manual
2. About this manual…………………………………………………………. 1.3
3. Before starting to work ………………………………………………… 1.3
4. Who is this operating manual intended for?……………………. 1.3
5. What is the purpose of this operating manual?……………….. 1.4
6. Characters and symbols ……………………………………………… 1.5
7. 2. Your safety
8. Your safety……………………………………………………………………. 2.3
9. Personnel ………………………………………………………………….. 2.4
10. Operation………………………………………………………………. 2.4
11. Installation and repair……………………………………………… 2.4
12. Operating conditions …………………………………………………… 2.5
13. Intended use………………………………………………………….. 2.5
14. Unauthorized use …………………………………………………… 2.5
15. Safety instructions………………………………………………………. 2.7
16. General rules:………………………………………………………… 2.7
17. Storage and transport……………………………………………… 2.8
18. Pre-start inspection ………………………………………………… 2.8
19. Installation and start-up…………………………………………… 2.9
20. Operation………………………………………………………………. 2.9
21. Stopping ……………………………………………………………… 2.10
22. Maintenance and repair…………………………………………. 2.10
23. Overview of the safety instructions ……………………………… 2.15
24. Chapter 3: Storage and transport……………………………. 2.15
25. Chapter 4: Installation …………………………………………… 2.15
26. Chapter 5: Operation…………………………………………….. 2.16
27. Chapter 6: Technical data ……………………………………… 2.31
28. 3. Storage and transport
29. Storage and transport……………………………………………………. 3.3
30. Storage……………………………………………………………………… 3.3
31. Storage of the machine and spare parts……………………. 3.3
32. Long-term storage of spare components …………………… 3.4
33. Transport…………………………………………………………………… 3.5
34. Load units: dimensions and weights …………………………. 3.5
35. Transport environment ……………………………………………. 3.8
36. 4. Installation
37. Installation ……………………………………………………………………. 4.3
38. Points to observe prior to installation …………………………….. 4.3
39. Who is allowed to carry out installation? ……………………. 4.3
40. Which tools are required for installation?…………………… 4.3
41. Notes on installation……………………………………………….. 4.4
42. Pre-installation check list…………………………………………. 4.5
43. Safety features ………………………………………………………. 4.6
44. 5. Operation
45. Operation ……………………………………………………………………… 5.3
46. How to operate the Continuous Miner……………………………. 5.3
47. Who is allowed to operate the Continuous Miner………… 5.3
48. When can operation be started? ………………………………. 5.3
49. Controls and indicators………………………………………………… 5.4
50. Machine control system……………………………………………….. 5.19
51. Red zone …………………………………………………………………. 5.33
52. Safety precautions for underground operation………………. 5.38
53. Tramming safety rules……………………………………………….. 5.38
54. Starting procedure…………………………………………………….. 5.39
55. Shutdown procedure …………………………………………………. 5.41
56. Tramming the miner ………………………………………………….. 5.42
57. Cutter head operation………………………………………………… 5.44
58. Conveyor operation…………………………………………………… 5.45
59. Scrubber motor operation ………………………………………….. 5.46
60. Area and headlight operation ……………………………………… 5.46
61. Fire suppression in radio remote operation ………………….. 5.47
62. Conveyor raise/lower/left/right in radio remote operation .. 5.47
63. Stabilizer cylinder raise/lower in radio remote operation … 5.48
64. Shear up/down in radio remote operation…………………….. 5.48
65. Gathering head raise/float in radio remote operation……… 5.48
66. Breaker on/off in radio remote operation ……………………… 5.49
67. Typical cutting sequence……………………………………………. 5.50
68. Mining operations ……………………………………………………… 5.52
69. Mechanical assemblies ……………………………………………… 5.57
70. Hydraulic system ………………………………………………………. 5.64
71. Water system …………………………………………………………… 5.96
72. Electrical system ………………………………………………………. 5.108
73. Instructions on the maintenance …………………………………5.143
74. Important notes ……………………………………………………5.143
75. Before maintenance ……………………………………………..5.143
76. Torque values………………………………………………………5.144
77. Lubricants, fluids and capacities …………………………….5.145
78. Specific lubrication and maintenance instructions …………5.146
79. Every shift……………………………………………………………5.149
80. Every third shift (daily)…………………………………………..5.151
81. Weekly………………………………………………………………..5.156
82. Monthly……………………………………………………………….5.160
83. Every three months ………………………………………………5.166
84. Every six months ………………………………………………….5.169
85. Adjustment procedures ……………………………………………..5.175
86. Setting hydraulic pressures…………………………………….5.175
87. Pilot pump circuit relief ………………………………………….5.177
88. Main control valve ………………………………………………..5.179
89. Port relief …………………………………………………………….5.180
90. Tram track …………………………………………………………..5.182
91. Tail shim ……………………………………………………………..5.187
92. Chain tension ………………………………………………………5.190
93. Mechanical …………………………………………………..5.190
94. Grease take-up……………………………………………..5.192
95. Cutter motor feedback…………………………………………..5.194
96. Instructions on replacement of wear parts ……………………5.197
97. Cutter head (boom) assembly………………………………..5.197
98. Boom pivot pin……………………………………………………..5.201
99. Shear cylinder ……………………………………………………..5.205
100. Center cutter drum ……………………………………………….5.210
101. End cutter drum……………………………………………………5.214
102. Drum drive motor………………………………………………….5.216
103. Drum drive gear case……………………………………………5.222
104. Gathering head assembly ……………………………………..5.224
105. Gathering head drive motor …………………………………..5.230
106. Gathering head gear case……………………………………..5.235
107. Gathering head foot shaft………………………………………5.241
108. Gathering head lift cylinder…………………………………….5.244
109. CLA…………………………………………………………………….5.247
110. CLA tip replacement……………………………………………..5.250
111. Tram motor………………………………………………………….5.251
112. Tram primary planetary gear………………………………….5.256
113. Tram secondary planetary gear ……………………………..5.259
114. Tram case …………………………………………………………..5.264
115. Tram reach gear set ……………………………………………..5.269
116. Tram sprocket ……………………………………………………..5.277
117. Tram track front idler …………………………………………….5.284
118. Front idler take-up cylinder…………………………………….5.288
119. Hydraulic pump ……………………………………………………5.290
120. Hydraulic pump motor …………………………………………..5.293
121. Scrubber fan/motor……………………………………………….5.296
122. Stabilizer cylinder …………………………………………………5.299
123. Swivel pin assembly……………………………………………..5.302
124. Tail roller……………………………………………………………..5.304
125. Conveyor chain replacement …………………………………5.306
126. Duo-cone seals ……………………………………………………5.307
127. Bearings ……………………………………………………………..5.313
128. Bevel gears …………………………………………………………5.319
129. Gears and gear failures…………………………………………5.320
130. Lock wire fasteners ………………………………………………5.322
131. Special fasteners………………………………………………….5.322
132. Self-locking screws……………………………………………….5.322
133. Locknuts ……………………………………………………………..5.323
134. Component substitution…………………………………………5.324
135. Superbolts …………………………………………………………..5.324
136. Troubleshooting procedures ………………………………………5.329
137. Typical hydraulic problems…………………………………….5.330
138. Contaminants in hydraulic systems…………………………5.331
139. Specific hydraulic circuits ………………………………………5.332
140. Multi-function failure ………………………………………5.332
141. Oil tank fill…………………………………………………….5.333
142. Cutter head raise…………………………………………..5.333
143. Cutter head lower………………………………………….5.333
144. Gathering head raise……………………………………..5.334
145. Gathering head float………………………………………5.334
146. Conveyor raise ……………………………………………..5.334
147. Conveyor lower …………………………………………….5.335
148. Conveyor swing…………………………………………….5.335
149. Stabilizer raise………………………………………………5.335
150. Stabilizer lower……………………………………………..5.335
151. General safety procedure for shutdown …………………. 5.336
152. Excessive noise ………………………………………………….. 5.337
153. Excessive heat……………………………………………………. 5.338
154. Incorrect flow ……………………………………………………… 5.339
155. Incorrect pressure……………………………………………….. 5.340
156. Faulty operation ………………………………………………….. 5.341
157. Restarting checklist……………………………………………… 5.342
158. Water system……………………………………………………… 5.343
159. Bearings…………………………………………………………….. 5.345
160. Electrical system…………………………………………………. 5.346
161. 6. Technical data
162. Technical data………………………………………………………………..6.3
163. Tightening torques……………………………………………………….6.5
164. Permissible media ……………………………………………………….6.7
165. Lubrication fluids and greases…………………………………..6.7
166. 7. For your information
167. For your information ………………………………………………………7.3
168. Our service …………………………………………………………………7.3
169. Service address ………………………………………………………7.3

Rate this product