Caterpillar CM345-N Continuous Miner Operation And Maintenance Manual A6474X315

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Caterpillar CM345-N Continuous Miner Operation And Maintenance Manual A6474X315

$20.00

Type Of Manual: Operation And Maintenance Manual
Manual ID: A6474X315
Number of Pages: 478
Size: 49.5MB
Format: PDF

Category: Caterpillar Operator Manual PDF

Model List:
- CM345-N Continuous Miner

1. 1. About this manual
2. About this manual…………………………………………………………. 1.3
3. Before starting to work ………………………………………………… 1.3
4. Who is this operating manual intended for?……………………. 1.3
5. What is the purpose of this operating manual?……………….. 1.4
6. Characters and symbols ……………………………………………… 1.5
7. 2. Your safety
8. Your safety……………………………………………………………………. 2.3
9. Personnel ………………………………………………………………….. 2.4
10. Operation………………………………………………………………. 2.4
11. Installation and repair……………………………………………… 2.4
12. Operating conditions …………………………………………………… 2.5
13. Intended use………………………………………………………….. 2.5
14. Unauthorized use …………………………………………………… 2.5
15. Safety instructions………………………………………………………. 2.7
16. General rules:………………………………………………………… 2.7
17. Storage and transport……………………………………………… 2.8
18. Pre-start inspection ………………………………………………… 2.8
19. Installation and start-up…………………………………………… 2.9
20. Operation………………………………………………………………. 2.9
21. Stopping ……………………………………………………………… 2.10
22. Maintenance and repair…………………………………………. 2.10
23. Overview of the safety instructions ……………………………… 2.15
24. Chapter 3: Storage and transport……………………………. 2.15
25. Chapter 4: Installation …………………………………………… 2.15
26. Chapter 5: Operation…………………………………………….. 2.16
27. Chapter 6: Technical data ……………………………………… 2.26
28. 3. Storage and transport
29. Storage and transport……………………………………………………. 3.3
30. Storage……………………………………………………………………… 3.3
31. Storage of the machine and spare parts……………………. 3.3
32. Long-term storage of spare components …………………… 3.4
33. Transport…………………………………………………………………… 3.5
34. Hoisting of heavy components …………………………………. 3.6
35. 4. Installation
36. Installation ……………………………………………………………………. 4.3
37. Points to observe prior to installation …………………………….. 4.3
38. Who is allowed to carry out installation? ……………………. 4.3
39. Which tools are required for installation?…………………… 4.3
40. Notes on installation……………………………………………….. 4.4
41. Pre-installation check list…………………………………………. 4.5
42. Safety features ………………………………………………………. 4.6
43. 5. Operation
44. Operation ……………………………………………………………………… 5.3
45. How to operate the Continuous Miner……………………………. 5.3
46. Who is allowed to operate the Continuous Miner………… 5.3
47. When can operation be started? ………………………………. 5.3
48. Controls and indicators………………………………………………… 5.4
49. Operator’s pit…………………………………………………………. 5.4
50. Pendant controls ………………………………………………….. 5.16
51. Controls outside of the operator’s pit ………………………. 5.18
52. Red zone …………………………………………………………………. 5.25
53. Safety precautions for underground operation………………. 5.28
54. Tramming safety rules……………………………………………….. 5.28
55. Emergency stop from a machine stop button ……………….. 5.29
56. Starting procedure…………………………………………………….. 5.30
57. Shutdown procedure …………………………………………………. 5.32
58. Tramming the miner ………………………………………………….. 5.33
59. Cutter head operation………………………………………………… 5.34
60. Conveyor operation…………………………………………………… 5.35
61. Typical cutting sequence……………………………………………. 5.36
62. Mining operations ……………………………………………………… 5.38
63. Mechanical assemblies ……………………………………………… 5.43
64. Hydraulic system ………………………………………………………. 5.43
65. Electrical system ………………………………………………………. 5.89
66. Instructions on the maintenance …………………………………5.137
67. Important notes ……………………………………………………5.137
68. Before maintenance ……………………………………………..5.137
69. Torque values………………………………………………………5.139
70. Lubricants, fluids and capacities …………………………….5.139
71. Specific lubrication and maintenance instructions …………5.145
72. Every shift……………………………………………………………5.145
73. Every third shift (daily)…………………………………………..5.148
74. Weekly………………………………………………………………..5.155
75. Monthly……………………………………………………………….5.159
76. Every three months ………………………………………………5.165
77. Every six months ………………………………………………….5.171
78. Instructions on the adjustment procedures …………………..5.173
79. Pilot pressure circuit relief/reducing valve………………..5.175
80. Direction control valve (main control and cutter head).5.179
81. Cutter head port reliefs………………………………………….5.184
82. Multi-purpose valve ………………………………………………5.184
83. Conveyor chain tension pressure……………………………5.185
84. Tram track …………………………………………………………..5.186
85. Tail shim ……………………………………………………………..5.191
86. Conveyor chain tension…………………………………………5.194
87. Sump tramming ……………………………………………………5.195
88. Replacement of wear parts ………………………………………..5.197
89. Cutter head (boom) assembly………………………………..5.197
90. Cutter head assembly removal/installation ………….5.198
91. Shear cylinder………………………………………………….5.202
92. Center cutter drum……………………………………………5.207
93. End cutter drum ……………………………………………….5.210
94. Drum drive motor……………………………………………..5.213
95. Drum drive gear case ……………………………………….5.218
96. Gathering head assembly ……………………………………..5.221
97. Gathering head assembly removal/installation …….5.222
98. Gathering head drive motor……………………………….5.227
99. Gathering head gear case…………………………………5.230
100. Gathering head foot shaft………………………………….5.233
101. CLA………………………………………………………………..5.236
102. CLA tip replacement…………………………………………5.238
103. Gathering head lift cylinder………………………………..5.239
104. Crawler assembly…………………………………………………5.243
105. Tram motor……………………………………………………..5.244
106. Tram case……………………………………………………….5.248
107. Crawler chain…………………………………………………..5.253
108. Tram track front idler ………………………………………..5.257
109. Conveyor assembly………………………………………………5.265
110. Conveyor chain………………………………………………..5.266
111. Conveyor assembly removal/installation……………..5.270
112. Discharge conveyor………………………………………….5.273
113. Tail roller…………………………………………………………5.278
114. Troubleshooting procedures ………………………………………5.281
115. Typical hydraulic problems…………………………………….5.282
116. Contaminants in hydraulic systems…………………………5.283
117. Specific hydraulic circuits ………………………………………5.284
118. General safety procedures for shutdown …………………5.288
119. Excessive noise……………………………………………………5.289
120. Excessive heat …………………………………………………….5.290
121. Incorrect flow ……………………………………………………….5.291
122. Incorrect pressure ………………………………………………..5.292
123. Faulty operation……………………………………………………5.293
124. Restarting checklist ………………………………………………5.294
125. Electrical system ………………………………………………….5.295
126. Bearings ……………………………………………………………..5.298
127. Control system …………………………………………………….5.299
128. Status messages……………………………………………..5.299
129. Error codes ……………………………………………………..5.303
130. Fault codes ……………………………………………………..5.338
131. 6. Technical data
132. Technical data………………………………………………………………..6.3
133. Tightening torques……………………………………………………….6.5
134. Permissible data ………………………………………………………….6.7
135. Lubrication fluids and greases…………………………………..6.7
136. 7. For your information
137. For your information ………………………………………………………7.3
138. Our service …………………………………………………………………7.3
139. Service address ………………………………………………………7.3

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