Caterpillar 7295 Electric Rope Shovel Operator Manual BI010977

$30.00

  • Type Of Manual: Operator Manual
  • Manual ID: BI010977
  • Number of Pages: 122
  • Size: 4.9MB
  • Format: PDF

Product details

  • Model List:

    • 7295 Electric Rope Shovel
  • 1. OM-EN
  • 2. BI010591-EN.pdf
  • 2.1. SM – EN
  • 2.2. OM – EN
  • 2.3. ESM – EN Page 1
  • 2.4. ESM – EN Page 2
  • 2.5. VM – EN Page 1
  • 2.6. VM – EN Page 2
  • 3. OM11096-ENx.pdf
  • 3.1. Table of Contents
  • 3.1.1. About This Manual
  • 3.1.2. Purpose
  • 3.1.3. Organization
  • 3.1.4. Revisions
  • 3.1.5. Precautions and Disclaimers
  • 3.1.6. Terminology
  • 3.1.7. Contact
  • 3.1.8. Safety Symbols And Signal Words
  • 3.1.9. Safety Precautions
  • 3.1.10. General Precautions
  • 3.1.11. Maintenance Precautions
  • 3.1.12. Operating Precautions
  • 3.1.13. Operation Near Electrical Power Lines
  • 3.1.14. Fire Prevention
  • 3.1.15. Fire Extinguisher Locations
  • 3.1.16. Warning Signs And Decals
  • 3.1.17. Stored Energy Decals
  • 3.1.18. Safety – Swinging Restraint Ballast Box Support
  • 3.1.19. Ballast Box Support
  • 3.1.20. Swinging Restraint
  • 3.1.21. Machine Overview
  • 3.1.22. Nomenclature
  • 3.1.23. Lower Works
  • 3.1.24. Truck Frame and Crawlers
  • 3.1.25. Crawlers
  • 3.1.26. Crawler Assembly
  • 3.1.27. Truck Frame
  • 3.1.28. Swing Rack
  • 3.1.29. Swing Rack and Roller Circle
  • 3.1.30. Roller Circle
  • 3.1.31. Roller Circle Assembly
  • 3.1.32. Propel Machinery
  • 3.1.33. Collector Rings
  • 3.1.34. Rotating Deck
  • 3.1.35. Revolving Frame
  • 3.1.36. Center Pintle
  • 3.1.37. Deck Extensions
  • 3.1.38. Deck Extensions and Ballast Box
  • 3.1.39. Ballast Box
  • 3.1.40. Machinery House
  • 3.1.41. Boarding Stairs
  • 3.1.42. RH Boarding Stairs
  • 3.1.43. Retractable Boarding Ladder
  • 3.1.44. A-Frame
  • 3.1.45. A- Frame and Front End Support Components
  • 3.1.46. Hoist Machinery
  • 3.1.47. Hoist Machinery – Plan View
  • 3.1.48. Swing Machinery
  • 3.1.49. Swing Machinery Components
  • 3.1.50. Crowd Machinery
  • 3.1.51. Crowd Machinery Components
  • 3.1.52. Operators Cab
  • 3.1.53. Compressed Air System
  • 3.1.54. Automatic Lubrication System
  • 3.1.55. Lubrication Room
  • 3.1.56. Lube Reservoir fill / Overflow Plumbing
  • 3.1.57. Lube Reservoir Fill / Overflow Plumbing
  • 3.1.58. Front End Equipment
  • 3.1.59. Suspension Strands
  • 3.1.60. Boom Assembly
  • 3.1.61. Running Ropes
  • 3.1.62. Ropes – General Arrangement
  • 3.1.63. Saddle Block
  • 3.1.64. Dipper Handle
  • 3.1.65. Dipper
  • 3.1.66. Dipper Assembly
  • 3.1.67. Padlocks
  • 3.1.68. Left and Right Padlocks
  • 3.1.69. Dipper Trip
  • 3.1.70. Dipper Trip Motor and Dipper Trip Sheave
  • 3.1.71. Operators Controls
  • 3.1.72. Location of the Operating Controls
  • 3.1.73. Primary Operating Controls
  • 3.1.74. Operators Control Consoles in the Cab
  • 3.1.75. Controls on the Left Console
  • 3.1.76. Left Joystick
  • 3.1.77. Dipper Trip
  • 3.1.78. Signal Horn
  • 3.1.79. Left Control Console
  • 3.1.80. Hoist Brake
  • 3.1.81. Crowd Brake
  • 3.1.82. Swing Brake
  • 3.1.83. Propel Brake
  • 3.1.84. Climate Control Panel
  • 3.1.85. Windshield Wiper Switch
  • 3.1.86. Windshield Washer Switch
  • 3.1.87. Controls on the Right Console
  • 3.1.88. Right Joystick
  • 3.1.89. Control Stop Pushbutton
  • 3.1.90. Right Control Console
  • 3.1.91. Control Reset Pushbutton
  • 3.1.92. Dig/Propel Transfer Switch
  • 3.1.93. Emergency Stop Pushbutton
  • 3.1.94. Main Power Off Pushbutton
  • 3.1.95. Earth Continuity Lockout Pushbutton
  • 3.1.96. Telephone
  • 3.1.97. Operators Seat
  • 3.1.98. Operators Seat – Front View
  • 3.1.99. Operators Display
  • 3.1.100. Operators Display Panel
  • 3.1.101. Display Area And Indicators
  • 3.1.102. Display Screens
  • 3.1.103. Language Screen
  • 3.1.104. Icon Screen
  • 3.1.105. Active Alarm
  • 3.1.106. Alarms Help
  • 3.1.107. Rope Reeving/Pintle Tightening
  • 3.1.108. Rope Reeving/Pintle Tightening Help
  • 3.1.109. Calibration Limits
  • 3.1.110. Limit Calibration Help
  • 3.1.111. Fault Counters/Operating Hours
  • 3.1.112. PLC Menu Screen
  • 3.1.113. PLC Main Screen
  • 3.1.114. Operators Screen
  • 3.1.115. Auxiliary Controls
  • 3.1.116. Remote Start Console
  • 3.1.117. House Light Circuit Breakers
  • 3.1.118. Lighting Transfer Switch
  • 3.1.119. Lubrication Control Panel
  • 3.1.120. Windshield Wipers
  • 3.1.121. Windshield Washer
  • 3.1.122. Pre-start Checks
  • 3.1.123. Walkaround Ground Level Inspection
  • 3.1.124. On-board Inspection
  • 3.1.125. Machine Start-up, Operation And Shutdown
  • 3.1.126. Start-up
  • 3.1.127. Start-Up Control Locations
  • 3.1.128. Restarting After An Electrical Fault
  • 3.1.129. Operation
  • 3.1.130. Machinery Motions
  • 3.1.131. Hoist Motion
  • 3.1.132. Crowd Motion
  • 3.1.133. Propel Motion
  • 3.1.134. Propel – Straight Forward/Reverse
  • 3.1.135. Swing Motion
  • 3.1.136. Proper Swing Motion
  • 3.1.137. Steering
  • 3.1.138. Counter-rotation Turns
  • 3.1.139. Positioning The Machine
  • 3.1.140. Back-up Method
  • 3.1.141. Drive-by Method
  • 3.1.142. Start Of The Dig Cycle
  • 3.1.143. Force the Dipper Lip into the Bank
  • 3.1.144. Variations on Dipper Penetration
  • 3.1.145. Dig with the Dipper Beneath the Boom Point
  • 3.1.146. Engaging The Bank
  • 3.1.147. Make Effective Use of the Hoist Effort
  • 3.1.148. Hoist Force Opposes Crowd Force
  • 3.1.149. Slope Limitations
  • 3.1.150. Slope vs. Degrees
  • 3.1.151. Rollover and Operation Limits
  • 3.1.152. Excavated Material
  • 3.1.153. Operation Checks
  • 3.1.154. Operating Hints
  • 3.1.155. Stopping The Machine
  • 3.1.156. Machine Shutdown
  • 4. BI010977-EN.pdf
  • 4.1. OM – EN
  • 5. Manual Back Cover.pdf
  • 5.1. English
  • 6. Operators Manual Disclaimer Page_EN.pdf
  • 6.1. OM – EN
  • 7. OM11096-EN_body.pdf
  • 7.1. Table of Contents
  • 7.1.1. About This Manual
  • 7.1.2. Purpose
  • 7.1.3. Organization
  • 7.1.4. Revisions
  • 7.1.5. Precautions and Disclaimers
  • 7.1.6. Terminology
  • 7.1.7. Contact
  • 7.1.8. Safety Symbols And Signal Words
  • 7.1.9. Safety Precautions
  • 7.1.10. General Precautions
  • 7.1.11. Maintenance Precautions
  • 7.1.12. Operating Precautions
  • 7.1.13. Operation Near Electrical Power Lines
  • 7.1.14. Fire Prevention
  • 7.1.15. Fire Extinguisher Locations
  • 7.1.16. Common Safety Features
  • 7.1.17. Emergency Lighting
  • 7.1.18. Emergency Lighting Locations
  • 7.1.19. Mine Signal
  • 7.1.20. Mine Signal Switch
  • 7.1.21. Mine Signal Horn Location
  • 7.1.22. Dual Mirrors
  • 7.1.23. Right Side Mirror
  • 7.1.24. Propel Back-up Alarm
  • 7.1.25. Propel Back-up Horn Location
  • 7.1.26. Emergency Stop Pushbutton
  • 7.1.27. Emergency Stop Pushbutton Location
  • 7.1.28. Vertical Boarding Ladder
  • 7.1.29. Cameras
  • 7.1.30. Warning Signs And Decals
  • 7.1.31. Stored Energy Decals
  • 7.1.32. Safety – Swinging Restraint Ballast Box Support
  • 7.1.33. Ballast Box Support
  • 7.1.34. Swinging Restraint
  • 7.1.35. Machine Overview
  • 7.1.36. Nomenclature
  • 7.1.37. Lower Works
  • 7.1.38. Truck Frame and Crawlers
  • 7.1.39. Crawlers
  • 7.1.40. Crawler Assembly
  • 7.1.41. Truck Frame
  • 7.1.42. Swing Rack
  • 7.1.43. Swing Rack and Roller Circle
  • 7.1.44. Roller Circle
  • 7.1.45. Roller Circle Assembly
  • 7.1.46. Propel Machinery
  • 7.1.47. Collector Rings
  • 7.1.48. Rotating Deck
  • 7.1.49. Revolving Frame
  • 7.1.50. Center Pintle
  • 7.1.51. Deck Extensions
  • 7.1.52. Deck Extensions and Ballast Box
  • 7.1.53. Ballast Box
  • 7.1.54. Machinery House
  • 7.1.55. Boarding Stairs
  • 7.1.56. RH Boarding Stairs
  • 7.1.57. Retractable Boarding Ladder
  • 7.1.58. A-Frame
  • 7.1.59. A- Frame and Front End Support Components
  • 7.1.60. Hoist Machinery
  • 7.1.61. Hoist Machinery – Plan View
  • 7.1.62. Swing Machinery
  • 7.1.63. Swing Machinery Components
  • 7.1.64. Crowd Machinery
  • 7.1.65. Crowd Machinery Components
  • 7.1.66. Operators Cab
  • 7.1.67. Compressed Air System
  • 7.1.68. Automatic Lubrication System
  • 7.1.69. Lubrication Room
  • 7.1.70. Lube Reservoir fill / Overflow Plumbing
  • 7.1.71. Lube Reservoir Fill / Overflow Plumbing
  • 7.1.72. Front End Equipment
  • 7.1.73. Suspension Strands
  • 7.1.74. Boom Assembly
  • 7.1.75. Running Ropes
  • 7.1.76. Ropes – General Arrangement
  • 7.1.77. Saddle Block
  • 7.1.78. Dipper Handle
  • 7.1.79. Dipper
  • 7.1.80. Dipper Assembly
  • 7.1.81. Padlocks
  • 7.1.82. Left and Right Padlocks
  • 7.1.83. Dipper Trip
  • 7.1.84. Dipper Trip Motor and Dipper Trip Sheave
  • 7.1.85. Operators Controls
  • 7.1.86. Location of the Operating Controls
  • 7.1.87. Primary Operating Controls
  • 7.1.88. Operators Control Consoles in the Cab
  • 7.1.89. Controls on the Left Console
  • 7.1.90. Left Joystick
  • 7.1.91. Dipper Trip
  • 7.1.92. Signal Horn
  • 7.1.93. Left Control Console
  • 7.1.94. Hoist Brake
  • 7.1.95. Crowd Brake
  • 7.1.96. Swing Brake
  • 7.1.97. Propel Brake
  • 7.1.98. Climate Control Panel
  • 7.1.99. Windshield Wiper Switch
  • 7.1.100. Windshield Washer Switch
  • 7.1.101. Controls on the Right Console
  • 7.1.102. Right Joystick
  • 7.1.103. Control Stop Pushbutton
  • 7.1.104. Right Control Console
  • 7.1.105. Control Reset Pushbutton
  • 7.1.106. Dig/Propel Transfer Switch
  • 7.1.107. Emergency Stop Pushbutton
  • 7.1.108. Main Power Off Pushbutton
  • 7.1.109. Earth Continuity Lockout Pushbutton
  • 7.1.110. Telephone
  • 7.1.111. Operators Seat
  • 7.1.112. Operators Seat – Front View
  • 7.1.113. Operators Display
  • 7.1.114. Operators Display Panel
  • 7.1.115. Display Area And Indicators
  • 7.1.116. Display Screens
  • 7.1.117. Language Screen
  • 7.1.118. Icon Screen
  • 7.1.119. Active Alarm
  • 7.1.120. Alarms Help
  • 7.1.121. Rope Reeving/Pintle Tightening
  • 7.1.122. Rope Reeving/Pintle Tightening Help
  • 7.1.123. Calibration Limits
  • 7.1.124. Limit Calibration Help
  • 7.1.125. Fault Counters/Operating Hours
  • 7.1.126. PLC Menu Screen
  • 7.1.127. PLC Main Screen
  • 7.1.128. Operators Screen
  • 7.1.129. Auxiliary Controls
  • 7.1.130. Remote Start Console
  • 7.1.131. House Light Circuit Breakers
  • 7.1.132. Lighting Transfer Switch
  • 7.1.133. Lubrication Control Panel
  • 7.1.134. Windshield Wipers
  • 7.1.135. Windshield Washer
  • 7.1.136. Pre-start Checks
  • 7.1.137. Walkaround Ground Level Inspection
  • 7.1.138. On-board Inspection
  • 7.1.139. Machine Start-up, Operation And Shutdown
  • 7.1.140. Start-up
  • 7.1.141. Start-Up Control Locations
  • 7.1.142. Restarting After An Electrical Fault
  • 7.1.143. Operation
  • 7.1.144. Machinery Motions
  • 7.1.145. Hoist Motion
  • 7.1.146. Crowd Motion
  • 7.1.147. Propel Motion
  • 7.1.148. Propel – Straight Forward/Reverse
  • 7.1.149. Swing Motion
  • 7.1.150. Proper Swing Motion
  • 7.1.151. Steering
  • 7.1.152. Counter-rotation Turns
  • 7.1.153. Positioning The Machine
  • 7.1.154. Back-up Method
  • 7.1.155. Drive-by Method
  • 7.1.156. Start Of The Dig Cycle
  • 7.1.157. Force the Dipper Lip into the Bank
  • 7.1.158. Variations on Dipper Penetration
  • 7.1.159. Dig with the Dipper Beneath the Boom Point
  • 7.1.160. Engaging The Bank
  • 7.1.161. Make Effective Use of the Hoist Effort
  • 7.1.162. Hoist Force Opposes Crowd Force
  • 7.1.163. Slope Limitations
  • 7.1.164. Slope vs. Degrees
  • 7.1.165. Rollover and Operation Limits
  • 7.1.166. Excavated Material
  • 7.1.167. Operation Checks
  • 7.1.168. Operating Hints
  • 7.1.169. Stopping The Machine
  • 7.1.170. Machine Shutdown
  • 8. Manual Back Cover.pdf
  • 8.1. English
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