Caterpillar CM220 Continuous Miner Operation And Maintenance Manual A6474X307

Caterpillar CM220 Continuous Miner Operation And Maintenance Manual A6474X307 - Image 2

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Caterpillar CM220 Continuous Miner Operation And Maintenance Manual A6474X307 - Image 5

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Caterpillar CM220 Continuous Miner Operation And Maintenance Manual A6474X307

$20.00

Type Of Manual: Operation And Maintenance Manual
Manual ID: A6474X307
Number of Pages: 356
Size: 20.6MB
Format: PDF

Category: Caterpillar Operator Manual PDF

Model List:
- CM220 Continuous Miner

1. 1. About this manual
2. About this manual…………………………………………………………. 1.3
3. Before starting to work ………………………………………………… 1.3
4. Who is this operating manual intended for?……………………. 1.3
5. What is the purpose of this operating manual?……………….. 1.4
6. Characters and symbols ……………………………………………… 1.5
7. 2. Your safety
8. Your safety……………………………………………………………………. 2.3
9. Personnel ………………………………………………………………….. 2.4
10. Operation………………………………………………………………. 2.4
11. Installation and repair……………………………………………… 2.4
12. Operating conditions …………………………………………………… 2.5
13. Intended use………………………………………………………….. 2.5
14. Unauthorized use …………………………………………………… 2.5
15. Safety instructions………………………………………………………. 2.6
16. General rules:………………………………………………………… 2.6
17. Storage and transport……………………………………………… 2.7
18. Pre-start inspection ………………………………………………… 2.7
19. Installation and start-up…………………………………………… 2.8
20. Operation………………………………………………………………. 2.8
21. Stopping ……………………………………………………………… 2.9
22. Maintenance and repair…………………………………………. 2.10
23. 3. Storage and transport
24. Storage and transport……………………………………………………. 3.3
25. Storage……………………………………………………………………… 3.3
26. Storage of the machine and spare parts……………………. 3.3
27. Long-term storage of spare components …………………… 3.4
28. Transport…………………………………………………………………… 3.5
29. Load units: dimensions and weights …………………………. 3.5
30. Transport environment ……………………………………………. 3.6
31. 4. Installation
32. Installation ……………………………………………………………………. 4.3
33. Points to observe prior to installation …………………………….. 4.3
34. Who is allowed to carry out installation? ……………………. 4.3
35. Which tools are required for installation?…………………… 4.3
36. Notes on installation……………………………………………….. 4.4
37. Pre-installation check list…………………………………………. 4.5
38. Safety features ………………………………………………………. 4.6
39. 5. Operation
40. Operation ……………………………………………………………………… 5.3
41. How to operate the Continuous Miner……………………………. 5.3
42. Who is allowed to operate the Continuous Miner………… 5.3
43. When can operation be started? ………………………………. 5.3
44. Controls and indicators………………………………………………… 5.4
45. Machine control system……………………………………………….. 5.17
46. Red zone …………………………………………………………………. 5.26
47. Safety precautions for underground operation………………. 5.31
48. Tramming safety rules……………………………………………….. 5.31
49. Starting procedure…………………………………………………….. 5.32
50. Shutdown procedure …………………………………………………. 5.34
51. Tramming the miner ………………………………………………….. 5.35
52. Cutter head operation………………………………………………… 5.37
53. Conveyor operation…………………………………………………… 5.39
54. Scrubber motor operation ………………………………………….. 5.39
55. Area and headlight operation ……………………………………… 5.39
56. Fire suppression in radio remote operation ………………….. 5.40
57. Conveyor raise/lower/left/right in radio remote operation .. 5.40
58. Stabilizer cylinder raise/lower in radio remote operation … 5.41
59. Shear up/down in radio remote operation…………………….. 5.41
60. Gathering head raise/float in radio remote operation……… 5.41
61. Breaker on/off in radio remote operation ……………………… 5.42
62. Mechanical assemblies ……………………………………………… 5.43
63. Hydraulic system ………………………………………………………. 5.49
64. Water system …………………………………………………………… 5.81
65. Electrical system ………………………………………………………. 5.91
66. Instructions on the maintenance …………………………………5.125
67. Important notes ……………………………………………………5.125
68. Before maintenance ……………………………………………..5.125
69. Torque values………………………………………………………5.126
70. Lubricants, fluids and capacities …………………………….5.127
71. Specific lubrication and maintenance instructions …………5.128
72. Every shift……………………………………………………………5.131
73. Every third shift (daily)…………………………………………..5.133
74. Weekly………………………………………………………………..5.138
75. Monthly……………………………………………………………….5.141
76. Every three months ………………………………………………5.148
77. Every six months ………………………………………………….5.151
78. Adjustment procedures ……………………………………………..5.153
79. Setting hydraulic pressures…………………………………….5.153
80. Load holding valve ……………………………………………….5.154
81. Pilot pump circuit relief ………………………………………….5.155
82. Main control valve ………………………………………………..5.156
83. Port relief …………………………………………………………….5.158
84. Tram track …………………………………………………………..5.160
85. Tail shim ……………………………………………………………..5.165
86. Chain tension ………………………………………………………5.167
87. Hydraulic ……………………………………………………..5.167
88. Instructions on replacement of wear parts ……………………5.168
89. Cutter head (boom) assembly………………………………..5.168
90. Boom pivot pin……………………………………………………..5.172
91. Shear cylinder ……………………………………………………..5.177
92. Center cutter drum ……………………………………………….5.182
93. End cutter drum……………………………………………………5.186
94. Drum drive motor………………………………………………….5.188
95. Drum drive gear case……………………………………………5.193
96. Gathering head assembly ……………………………………..5.195
97. Gathering head drive motor …………………………………..5.201
98. Gathering head gear case……………………………………..5.206
99. Gathering head foot shaft………………………………………5.212
100. Gathering head lift cylinder…………………………………….5.215
101. CLA…………………………………………………………………….5.218
102. CLA tip replacement……………………………………………..5.221
103. Tram motor………………………………………………………….5.222
104. Tram primary planetary gear………………………………….5.227
105. Tram secondary planetary gear ……………………………..5.230
106. Tram case …………………………………………………………..5.235
107. Tram reach gear set ……………………………………………..5.240
108. Tram sprocket ……………………………………………………..5.248
109. Tram track front idler …………………………………………….5.255
110. Front idler take-up cylinder…………………………………….5.259
111. Hydraulic pump ……………………………………………………5.261
112. Hydraulic pump motor …………………………………………..5.264
113. Scrubber fan/motor……………………………………………….5.267
114. Stabilizer cylinder …………………………………………………5.270
115. Swivel pin assembly……………………………………………..5.273
116. Tail roller……………………………………………………………..5.275
117. Conveyor chain replacement …………………………………5.277
118. Troubleshooting procedures…………………………………..5.278
119. Typical hydraulic problems…………………………………….5.279
120. Contaminants in hydraulic systems…………………………5.280
121. Specific hydraulic circuits ………………………………………5.281
122. Multi-function failure ………………………………………5.281
123. Oil tank fill…………………………………………………….5.282
124. Cutter head raise…………………………………………..5.282
125. Cutter head lower………………………………………….5.282
126. Gathering head raise……………………………………..5.283
127. Gathering head float………………………………………5.283
128. Conveyor raise ……………………………………………..5.283
129. Conveyor lower …………………………………………….5.284
130. Conveyor swing…………………………………………….5.284
131. Stabilizer raise………………………………………………5.284
132. Stabilizer lower……………………………………………..5.284
133. General safety procedure for shutdown …………………. 5.285
134. Excessive noise ………………………………………………….. 5.286
135. Excessive heat……………………………………………………. 5.287
136. Incorrect flow ……………………………………………………… 5.288
137. Incorrect pressure……………………………………………….. 5.289
138. Faulty operation ………………………………………………….. 5.290
139. Restarting checklist……………………………………………… 5.291
140. Water system……………………………………………………… 5.292
141. Bearings…………………………………………………………….. 5.294
142. Electrical system…………………………………………………. 5.295
143. 6. Technical data
144. Technical data………………………………………………………………..6.3
145. Tightening torques……………………………………………………….6.5
146. Permissible media ……………………………………………………….6.7
147. Lubrication fluids and greases…………………………………..6.7
148. 7. For your information
149. For your information ………………………………………………………7.3
150. Our service …………………………………………………………………7.3
151. Service address ………………………………………………………7.3

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