Caterpillar CM220 Continuous Miner Operation And Maintenance Manual A6474X307
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Caterpillar CM220 Continuous Miner Operation And Maintenance Manual A6474X307

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: A6474X307
  • Number of Pages: 356
  • Size: 20.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CM220 Continuous Miner
  • 1. 1. About this manual
  • 2. About this manual…………………………………………………………. 1.3
  • 3. Before starting to work ………………………………………………… 1.3
  • 4. Who is this operating manual intended for?……………………. 1.3
  • 5. What is the purpose of this operating manual?……………….. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety……………………………………………………………………. 2.3
  • 9. Personnel ………………………………………………………………….. 2.4
  • 10. Operation………………………………………………………………. 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions …………………………………………………… 2.5
  • 13. Intended use………………………………………………………….. 2.5
  • 14. Unauthorized use …………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.6
  • 16. General rules:………………………………………………………… 2.6
  • 17. Storage and transport……………………………………………… 2.7
  • 18. Pre-start inspection ………………………………………………… 2.7
  • 19. Installation and start-up…………………………………………… 2.8
  • 20. Operation………………………………………………………………. 2.8
  • 21. Stopping ……………………………………………………………… 2.9
  • 22. Maintenance and repair…………………………………………. 2.10
  • 23. 3. Storage and transport
  • 24. Storage and transport……………………………………………………. 3.3
  • 25. Storage……………………………………………………………………… 3.3
  • 26. Storage of the machine and spare parts……………………. 3.3
  • 27. Long-term storage of spare components …………………… 3.4
  • 28. Transport…………………………………………………………………… 3.5
  • 29. Load units: dimensions and weights …………………………. 3.5
  • 30. Transport environment ……………………………………………. 3.6
  • 31. 4. Installation
  • 32. Installation ……………………………………………………………………. 4.3
  • 33. Points to observe prior to installation …………………………….. 4.3
  • 34. Who is allowed to carry out installation? ……………………. 4.3
  • 35. Which tools are required for installation?…………………… 4.3
  • 36. Notes on installation……………………………………………….. 4.4
  • 37. Pre-installation check list…………………………………………. 4.5
  • 38. Safety features ………………………………………………………. 4.6
  • 39. 5. Operation
  • 40. Operation ……………………………………………………………………… 5.3
  • 41. How to operate the Continuous Miner……………………………. 5.3
  • 42. Who is allowed to operate the Continuous Miner………… 5.3
  • 43. When can operation be started? ………………………………. 5.3
  • 44. Controls and indicators………………………………………………… 5.4
  • 45. Machine control system……………………………………………….. 5.17
  • 46. Red zone …………………………………………………………………. 5.26
  • 47. Safety precautions for underground operation………………. 5.31
  • 48. Tramming safety rules……………………………………………….. 5.31
  • 49. Starting procedure…………………………………………………….. 5.32
  • 50. Shutdown procedure …………………………………………………. 5.34
  • 51. Tramming the miner ………………………………………………….. 5.35
  • 52. Cutter head operation………………………………………………… 5.37
  • 53. Conveyor operation…………………………………………………… 5.39
  • 54. Scrubber motor operation ………………………………………….. 5.39
  • 55. Area and headlight operation ……………………………………… 5.39
  • 56. Fire suppression in radio remote operation ………………….. 5.40
  • 57. Conveyor raise/lower/left/right in radio remote operation .. 5.40
  • 58. Stabilizer cylinder raise/lower in radio remote operation … 5.41
  • 59. Shear up/down in radio remote operation…………………….. 5.41
  • 60. Gathering head raise/float in radio remote operation……… 5.41
  • 61. Breaker on/off in radio remote operation ……………………… 5.42
  • 62. Mechanical assemblies ……………………………………………… 5.43
  • 63. Hydraulic system ………………………………………………………. 5.49
  • 64. Water system …………………………………………………………… 5.81
  • 65. Electrical system ………………………………………………………. 5.91
  • 66. Instructions on the maintenance …………………………………5.125
  • 67. Important notes ……………………………………………………5.125
  • 68. Before maintenance ……………………………………………..5.125
  • 69. Torque values………………………………………………………5.126
  • 70. Lubricants, fluids and capacities …………………………….5.127
  • 71. Specific lubrication and maintenance instructions …………5.128
  • 72. Every shift……………………………………………………………5.131
  • 73. Every third shift (daily)…………………………………………..5.133
  • 74. Weekly………………………………………………………………..5.138
  • 75. Monthly……………………………………………………………….5.141
  • 76. Every three months ………………………………………………5.148
  • 77. Every six months ………………………………………………….5.151
  • 78. Adjustment procedures ……………………………………………..5.153
  • 79. Setting hydraulic pressures…………………………………….5.153
  • 80. Load holding valve ……………………………………………….5.154
  • 81. Pilot pump circuit relief ………………………………………….5.155
  • 82. Main control valve ………………………………………………..5.156
  • 83. Port relief …………………………………………………………….5.158
  • 84. Tram track …………………………………………………………..5.160
  • 85. Tail shim ……………………………………………………………..5.165
  • 86. Chain tension ………………………………………………………5.167
  • 87. Hydraulic ……………………………………………………..5.167
  • 88. Instructions on replacement of wear parts ……………………5.168
  • 89. Cutter head (boom) assembly………………………………..5.168
  • 90. Boom pivot pin……………………………………………………..5.172
  • 91. Shear cylinder ……………………………………………………..5.177
  • 92. Center cutter drum ……………………………………………….5.182
  • 93. End cutter drum……………………………………………………5.186
  • 94. Drum drive motor………………………………………………….5.188
  • 95. Drum drive gear case……………………………………………5.193
  • 96. Gathering head assembly ……………………………………..5.195
  • 97. Gathering head drive motor …………………………………..5.201
  • 98. Gathering head gear case……………………………………..5.206
  • 99. Gathering head foot shaft………………………………………5.212
  • 100. Gathering head lift cylinder…………………………………….5.215
  • 101. CLA…………………………………………………………………….5.218
  • 102. CLA tip replacement……………………………………………..5.221
  • 103. Tram motor………………………………………………………….5.222
  • 104. Tram primary planetary gear………………………………….5.227
  • 105. Tram secondary planetary gear ……………………………..5.230
  • 106. Tram case …………………………………………………………..5.235
  • 107. Tram reach gear set ……………………………………………..5.240
  • 108. Tram sprocket ……………………………………………………..5.248
  • 109. Tram track front idler …………………………………………….5.255
  • 110. Front idler take-up cylinder…………………………………….5.259
  • 111. Hydraulic pump ……………………………………………………5.261
  • 112. Hydraulic pump motor …………………………………………..5.264
  • 113. Scrubber fan/motor……………………………………………….5.267
  • 114. Stabilizer cylinder …………………………………………………5.270
  • 115. Swivel pin assembly……………………………………………..5.273
  • 116. Tail roller……………………………………………………………..5.275
  • 117. Conveyor chain replacement …………………………………5.277
  • 118. Troubleshooting procedures…………………………………..5.278
  • 119. Typical hydraulic problems…………………………………….5.279
  • 120. Contaminants in hydraulic systems…………………………5.280
  • 121. Specific hydraulic circuits ………………………………………5.281
  • 122. Multi-function failure ………………………………………5.281
  • 123. Oil tank fill…………………………………………………….5.282
  • 124. Cutter head raise…………………………………………..5.282
  • 125. Cutter head lower………………………………………….5.282
  • 126. Gathering head raise……………………………………..5.283
  • 127. Gathering head float………………………………………5.283
  • 128. Conveyor raise ……………………………………………..5.283
  • 129. Conveyor lower …………………………………………….5.284
  • 130. Conveyor swing…………………………………………….5.284
  • 131. Stabilizer raise………………………………………………5.284
  • 132. Stabilizer lower……………………………………………..5.284
  • 133. General safety procedure for shutdown …………………. 5.285
  • 134. Excessive noise ………………………………………………….. 5.286
  • 135. Excessive heat……………………………………………………. 5.287
  • 136. Incorrect flow ……………………………………………………… 5.288
  • 137. Incorrect pressure……………………………………………….. 5.289
  • 138. Faulty operation ………………………………………………….. 5.290
  • 139. Restarting checklist……………………………………………… 5.291
  • 140. Water system……………………………………………………… 5.292
  • 141. Bearings…………………………………………………………….. 5.294
  • 142. Electrical system…………………………………………………. 5.295
  • 143. 6. Technical data
  • 144. Technical data………………………………………………………………..6.3
  • 145. Tightening torques……………………………………………………….6.5
  • 146. Permissible media ……………………………………………………….6.7
  • 147. Lubrication fluids and greases…………………………………..6.7
  • 148. 7. For your information
  • 149. For your information ………………………………………………………7.3
  • 150. Our service …………………………………………………………………7.3
  • 151. Service address ………………………………………………………7.3
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