Caterpillar HPR6030 Hydraulic Rock Drill Service Manual BI012689-01
$30.00
- Type Of Manual: Service Manual
- Manual ID: BI012689-01
- Number of Pages: 134
- Size: 5.0MB
- Format: PDF
Product details
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Model List:
- HPR6030 Hydraulic Rock Drill
- 1. Introduction
- 2. Table of Contents
- 3. Index to Figures
- 4. Section 1 – Safety
- 4.1. Overview of Potential Hazards
- 4.2. Safety Instructions
- 5. Section 2 – General Maintenance
- 5.1. Operation Maintenance
- 5.1.1. Start-Up Procedure
- 5.1.2. Operating Tips
- 5.2. General Maintenance Tips
- 5.2.1. Accumulator Pressures
- 5.2.2. Contamination
- 5.2.3. Major Repairs
- 5.3. Preventive Maintenance
- 5.3.1. At the beginning of every shift
- 5.3.2. Every Two Hours
- 5.3.3. Every Week or Every Time the Shank is Changed
- 5.3.4. Every 500 Hours or 3 Months
- 6. Section 3 – Troubleshooting
- 7. Section 4 – Drill Repair
- 7.1. General Tips on Drill Overhaul
- 7.2. Tools Required
- 7.3. Seal Installation Tool
- 7.4. Special Tools
- 7.5. Drill Torque Specifications
- 7.6. Removal of Drill from the Feed
- 7.7. Installation of Drill on the Feed
- 7.8. Drill Disassembly
- 7.8.1. General Information
- 7.8.2. Water Swivel Assembly – Removal
- 7.8.3. Water Swivel Housing – Repair
- 7.8.4. Rotation Motors – Removal
- 7.8.5. Rotation Cover – Removal
- 7.8.6. Rotation Housing – Internal Parts
- 7.8.7. Chuck Driver Pinion Gears – Removal Inspection
- 7.8.8. Chuck Driver Bearing Plate – Removal Inspection
- 7.8.9. Thrust Washer – Inspection
- 7.8.10. Cylinder – Internal Parts
- 7.8.11. Cylinder – Component Parts
- 7.8.12. Backhead – Removal and Inspection
- 7.8.13. Hammer and Bushings – Removal and Inspection
- 7.8.14. Shuttle Valve – Removal and Inspection
- 7.8.15. Shuttle Valve – Internal Parts
- 7.8.16. Accumulator – Internal Parts
- 7.8.17. Accumulators – Removal
- 7.8.18. Accumulators – Disassembly and Inspection
- 7.9. Drill Assembly
- 7.9.1. Cylinder – Internal Parts
- 7.9.2. Rear Cylinder Bushing and Backhead – Installation
- 7.9.3. Hammer – Installation
- 7.9.4. Front Cylinder Bushing – Installation
- 7.9.5. Accumulator – Internal Parts
- 7.9.6. Accumulators – Assembly and Installation
- 7.9.7. Shuttle Valve – Internal Parts
- 7.9.8. Shuttle Valve – Assembly
- 7.9.9. Shuttle Valve – Installation
- 7.9.10. Rotation Housing – Internal Parts
- 7.9.11. Rotation Housing – Assembly
- 7.9.12. Chuck Driver – Assembly
- 7.9.13. Rotation Motors – Installation
- 7.9.14. Water Swivel – Assembly
- 7.9.15. Water Swivel and Shank – Installation
- 8. Section 5 – Charging the Accumulators
- 8.1. Requirements
- 8.2. Procedure
- 8.3. Checking the Accumulator Charge Pressure
- 8.4. Accumulator Charge Kit
- 9. Section 6 – Specifications
- 9.1. Hydraulic Oils for Percussion Drills
- 9.2. Hydraulic Drill Rotation Unit Lubrication
- 9.2.1. Grease Lubrication with a Hand Grease Gun
- 9.2.2. Frequency
- 9.2.3. Grease Specifications
- 9.3. HPR6030 Wear Tolerances (60mm shank)
- 9.4. Maintenance Record










