Bucyrus RH40E Hydraulic Excavator Operating Instructions 3663570.01
Bucyrus RH40E Hydraulic Excavator Operating Instructions 3663570.01 - Image 2
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Bucyrus RH40E Hydraulic Excavator Operating Instructions 3663570.01 - Image 4
Bucyrus RH40E Hydraulic Excavator Operating Instructions 3663570.01 - Image 5

Bucyrus RH40E Hydraulic Excavator Operating Instructions 3663570.01

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3663570.01
  • Number of Pages: 232
  • Size: 2.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH40E Hydraulic Excavator
  • 1. TABLE OF CONTENTS
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Selection and qualification of personnel basic responsibilities
  • 2.5.2. Safety instructions governing specific operational phases
  • 2.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.4. Warning of special dangers
  • 2.5.5. Gas, dust, steam and smoke
  • 2.5.6. Hydraulic equipment
  • 2.5.7. Oil, grease and other chemical substances
  • 2.5.8. Transporting and recommissioning
  • 2.6. FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Stored Program Control (SPC)
  • 3.3.7. Demand control / Zero-flow regulation
  • 3.3.8. Automatic engine speed reduction
  • 3.3.9. Board-Control-System (BCS)
  • 3.3.10. Electrical system
  • 3.3.11. Entering and leaving the machine – Safety instructions
  • 3.3.12. EMERGENCY STOP pushbuttons
  • 3.3.13. Windscreen washer
  • 3.3.14. Drivers seat
  • 3.3.15. Adjusting the control consoles
  • 3.3.16. Fire-extinguisher
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Refuelling
  • 3.5.2. Switching the electrical system on and off
  • 3.6. STARTING AND STOPPING THE ENGINES
  • 3.6.1. Heating
  • 3.7. DRIVING
  • 3.7.1. SAFETY INSTRUCTIONS
  • 3.7.2. TRAVELLING
  • 3.7.3. Locking the superstructure
  • 3.7.4. Track parking brake
  • 3.8. TRANSPORTING THE MACHINE
  • 3.8.1. Transport – Safety instructions
  • 3.9. WORKING OPERATION
  • 3.9.1. SAFETY INSTRUCTIONS
  • 3.9.2. Before starting work
  • 3.9.3. Slewing and braking the superstructure
  • 3.9.4. Working
  • 3.9.5. After daily operation
  • 3.10. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.10.1. Securing the machine
  • 3.11. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3.12. LIFTING OPERATIONS
  • 3.12.1. Safety instructions
  • 3.12.2. Load-hooks on backhoe buckets.
  • 4. INSPECTION AND SERVICING
  • 4.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.2. FIRE AND EXPLOSION HAZARD
  • 4.3. ENVIRONMENTALLY COMPATIBLE HYDRAULIC FLUID
  • 4.3.1. Environmentally compatible hydraulic fluid – operating instructions
  • 4.3.2. Environmentally compatible hydraulic fluid, conversion
  • 4.3.3. Environmentally compatible hydraulic fluid – Sampling
  • 4.4. ENVIRONMENT-FRIENDLY LUBRICANTS AND GEARBOX OILS
  • 4.4.1. Lubricants for bearings
  • 4.4.2. Gearbox oils
  • 4.5. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.5.1. Intervals
  • 4.5.2. Change of engine oil l
  • 4.5.3. Oils / Greases
  • 4.5.4. Cleaning jobs
  • 4.5.5. Components
  • 4.5.6. Plan A E
  • 4.6. LUBRICATING CHART GREASE (LOADING BUCKET)
  • 4.6.1. Lubricating chart Grease / Loading bucket (legend)
  • 4.6.2. Filling quantities – Grease
  • 4.7. LUBRICATING CHART GREASE / BACKHOE BUCKET (LEGEND)
  • 4.7.1. Lubricating chart Grease / Backhoe bucket (legend)
  • 4.7.2. Filling quantities – Grease
  • 4.8. INSPECTION PLAN – OIL
  • 4.8.1. Inspection plan Oil (legend) )
  • 4.8.2. Filling quantities – oil
  • 4.8.3. Filling quantities – other
  • 4.9. LUBRICANTS
  • 4.9.1. Oils for combustion engines and compressors (selection)
  • 4.9.2. II. Oils for hydraulic system (selection)
  • 4.9.3. III. Oils for gearboxes (selection)
  • 4.9.4. Greases for bearings and slewing rings
  • 4.10. SERVICING WORK
  • 4.10.1. Hose line for oil and cooling liquid changes
  • 4.10.2. Engine – Safety instructions
  • 4.10.3. Checking the V-belt tension
  • 4.10.4. Retensioning the alternator/fan belt
  • 4.10.5. Checking and adjusting the valve clearance
  • 4.10.6. Checking the engine oil level / Topping up
  • 4.10.7. Changing the engine oil
  • 4.10.8. Replacing the oil filter
  • 4.10.9. Centrifuge (optional)
  • 4.11. COOLING SYSTEM
  • 4.11.1. Radiators
  • 4.11.2. Cooling liquid
  • 4.11.3. Water filter
  • 4.12. AIR-INTAKE SYSTEM
  • 4.12.1. Main filter elements
  • 4.12.2. Safety filter element
  • 4.12.3. Air-intake lines
  • 4.12.4. Dust collection
  • 4.13. FUEL SYSTEM
  • 4.13.1. Fuel system – Safety instructions
  • 4.13.2. Replacing the fuel filter
  • 4.13.3. Venting the fuel system
  • 4.13.4. Cleaning the fuel tanks
  • 4.13.5. Refuelling station (optional)
  • 4.13.6. Water trap (option)
  • 4.14. ELECTRICAL SYSTEM
  • 4.14.1. Electrical system – Safety instructions
  • 4.14.2. Alternator – Instructions
  • 4.14.3. Battery
  • 4.14.4. Switchgear cabinet
  • 4.15. HYDRAULIC SYSTEM
  • 4.15.1. Hydraulic system – Safety instructions
  • 4.15.2. Depressurizing the hydraulic system
  • 4.15.3. Checking the hydraulic oil level
  • 4.15.4. Topping up with hydraulic oil
  • 4.15.5. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 4.15.6. Bypass valves (working circuit)
  • 4.15.7. Bypass valves (cooling circuit)
  • 4.15.8. Breather filter
  • 4.15.9. High-pressure filter for working hydraulics
  • 4.15.10. High-pressure filters for the servo circuit and the feeding circuit of the slewing pump
  • 4.15.11. Changing the hydraulic oil
  • 4.15.12. Venting the hydraulic system
  • 4.15.13. Cleaning the hydraulic oil cooler
  • 4.15.14. Pressure accumulator
  • 4.16. PUMP TRANSFER GEARBOX
  • 4.16.1. Checking the gearbox oil level / Topping up with oil
  • 4.16.2. Changing the gearbox oil
  • 4.17. SLEWING GEARBOX
  • 4.17.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.17.2. Changing the gearbox oil
  • 4.17.3. Gearbox venting
  • 4.18. TRAVEL GAERBOX
  • 4.18.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.18.2. Travel gearbox – Changing the oil
  • 4.18.3. Gearbox venting
  • 4.19. CRAWLER TRACKS
  • 4.19.1. Track rollers, support rollers, track pads
  • 4.19.2. Track tensioner
  • 4.19.3. Pressure-accumulator inspection regulations
  • 4.19.4. Checking the gas charging pressure in the pressure accumulator
  • 4.20. SLEWING RING
  • 4.20.1. Slewing ring – Instructions
  • 4.20.2. Bearing races
  • 4.21. CENTRAL LUBRICATING
  • 4.21.1. Design and function
  • 4.21.2. Checking the greasing pressure
  • 4.21.3. Blockade of a greasing point
  • 4.21.4. Cleaning the grease strainers
  • 4.21.5. Bleeding the grease pump
  • 4.21.6. Bleeding the line system
  • 4.21.7. Manual greasing
  • 4.22. OTHER MAINTENANCE
  • 4.22.1. Heating and air conditioning
  • 4.23. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.23.1. Putting the excavator out of operation
  • 4.23.2. Battery storage
  • 4.23.3. Recommissioning
  • 5. REPAIR WORK
  • 5.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.2. FIRE AND EXPLOSION HAZARD
  • 5.3. ELECTRICAL SYSTEM
  • 5.3.1. Assisted starting (with jumper cables) Safety instructions
  • 5.3.2. Assisted starting (with jumper cables)
  • 5.3.3. Starting the engine with jumper cables (external batteries
  • 5.4. HYDRAULIC SYSTEM
  • 5.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5.7. TROUBLESHOOTING
  • 5.7.1. Instructions on troubleshooting
  • 5.7.2. Layout of the fault table
  • 5.7.3. Possible causes
  • 5.7.4. Measures
  • 5.7.5. Section
  • 5.8. FAULT TABLES
  • 5.8.1. Combustion engine – Fault table
  • 5.8.2. Working hydraulics Fault table
  • 5.8.3. Track drive Fault table
  • 5.8.4. Slewing mechnism Fault table
  • 5.8.5. Central lubricating system Fault table
  • 5.9. HYDRAULIC CIRCUIT DIAGRAM
  • 5.10. ABBREVIATIONS
  • 5.11. TECHNICAL DATA
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