BT LPE200 Repair Manual 7519086-040
BT LPE200 Repair Manual 7519086-040 - Image 2
BT LPE200 Repair Manual 7519086-040 - Image 3
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BT LPE200 Repair Manual 7519086-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 7519086-040
  • : Service Manual PDF
  • Number of Pages: 206
  • Size: 18.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • LPE200
  • 1. Contents
  • 2. General introduction
  • 2.1. How to use this manual
  • 2.2. Warning symbols
  • 2.3. Pictograms
  • 2.3.1. Screws/Nuts
  • 3. General safety rules
  • 3.1. Work safety
  • 3.2. Electrical system
  • 3.3. Safe lifting
  • 3.4. Truck modifications
  • 4. Operation and connection sequences
  • 4.1. Function description
  • 4.1.1. Operating principle
  • 5. Parameters and adjustments
  • 5.1. General
  • 5.2. Displaying parameters – without the CAN service key
  • 5.3. Adjusting operator parameters without the CAN service key
  • 5.4. Displaying changing parameters – CAN service key connected
  • 5.4.1. Changing a parameter
  • 5.5. List of operator parameters
  • 5.5.1. Description of operator parameters
  • 5.5.1.1. 1 – Creep speed (P320-8)
  • 5.5.1.2. 2 – Max. speed
  • 5.5.1.3. 3 – Acceleration
  • 5.5.1.4. 4 – Neutral speed reduction
  • 5.5.1.5. 5 – Logout
  • 5.5.1.6. 9 – OTP – Optimal Truck Performance (option)
  • 5.5.1.7. Travel speed reduction – steering angle
  • 5.6. List of service parameters
  • 5.6.1. Description of service parameters
  • 5.6.1.1. 10 – PIN code
  • 5.6.1.2. To store a new PIN code
  • 5.6.1.3. To delete a stored PIN code
  • 5.6.1.4. 14 Creep speed
  • 5.6.1.5. 15 – Non-configurable options
  • 5.6.1.6. Setting non-configurable options
  • 5.6.1.7. 16 – Configurable option 1
  • 5.6.1.8. 17 – Configurable option 2
  • 5.6.1.9. 18 – Configurable option 3
  • 5.6.1.10. 19 – Configurable option 4
  • 5.6.1.11. 20 – Hour meter selection
  • 5.6.1.12. 21 – Battery size
  • 5.6.1.13. Instructions for verifying the parameter setting
  • 5.6.1.14. Instructions for verifying the parameter setting
  • 5.6.1.15. 22 – Brake switch
  • 5.6.1.16. 25 – Service intervals
  • 5.6.1.17. 28 – Button selection
  • 5.6.1.18. 39 – Login method operator parameter access
  • 5.6.1.19. Expanded keypad – General
  • 5.6.1.20. Expanded keypad Programming
  • 5.6.2. Configurable Option parameters
  • 5.6.2.1. General
  • 5.6.2.2. Parameters 16 to 19 configurable options
  • 5.6.2.3. Changing configurable optional functions
  • 6. Installation and commissioning
  • 6.1. Transporting the truck
  • 6.2. Transporting the mast
  • 6.3. Lifting the truck
  • 6.4. Battery installation
  • 6.5. Battery replacement
  • 6.5.1. Changing the battery without the help of a battery changer
  • 6.5.2. Changing the battery with a battery changing table.
  • 7. Maintenance
  • 7.1. Introduction
  • 7.2. Maintenance instructions
  • 7.2.1. Cleaning and washing
  • 7.2.2. High-pressure washers
  • 7.2.3. Degreasing agents
  • 7.2.4. Cleaning the exterior
  • 7.2.5. Cleaning the chain
  • 7.2.6. Cleaning the motor compartment
  • 7.2.7. Electric components
  • 7.3. Checks for cracks
  • 7.3.1. Visual inspection
  • 7.3.2. Crack detection
  • 7.3.2.1. Crack detection with liquid penetrant
  • 7.3.2.2. Crack detection with magnetic yoke
  • 7.4. Maintenance schedule
  • 7.5. Fuses
  • 8. Diagnostics and troubleshooting
  • 8.1. General
  • 8.2. Towing a defective truck
  • 8.2.1. Tow using a tow truck and tow wagon
  • 8.3. Error code history
  • 8.3.1. List of error codes
  • 8.4. Transistor regulator troubleshooting and error codes
  • 8.4.1. General
  • 8.4.2. Transistor regulator error
  • 8.4.3. Resetting errors
  • 8.5. Built-in test function
  • 8.5.1. Digital inputs/outputs test mode
  • 8.5.2. Transistor regulator inputs
  • 8.5.3. Transistor regulator outputs
  • 8.5.4. Digital input to electronic card A2.
  • 8.5.5. Extra functions
  • 8.6. Display test function
  • 8.7. Technical specifications Curtis 1243
  • 9. PowerTrak cylinder
  • 9.1. Component parts
  • 9.2. Removing the PowerTrak cylinder and spring guides
  • 10. Truck traction
  • 10.1. Component parts
  • 10.2. Removing the motor from the truck
  • 10.2.1. Assembly
  • 10.3. Service/repairs
  • 10.3.1. Disassembly of the motor
  • 10.3.2. Motor installation
  • 10.3.3. Cleaning
  • 10.4. Technical data
  • 10.5. Engine mounts
  • 10.5.1. Component parts
  • 10.5.2. Component List
  • 11. Drive/Transmission assembly
  • 11.1. General
  • 11.2. Component parts
  • 11.3. Disassembly of the drive unit from the truck
  • 11.4. Assembly of the drive unit in the truck
  • 11.5. Oil check or change
  • 11.5.1. Checking/refilling the oil
  • 11.5.2. Oil change
  • 11.6. Replacing the sealing ring
  • 11.6.1. Dismantling
  • 11.6.2. Fitting
  • 11.7. Leakage from top cover
  • 12. Brake system/Wheels
  • 12.1. P320-6
  • 12.1.1. Main components
  • 12.1.2. Maintenance
  • 12.1.2.1. Replacing the brake disc
  • 12.2. Brake P320-8
  • 12.2.1. Main components
  • 12.2.2. Maintenance
  • 12.2.2.1. Replacing the brake disc
  • 12.2.2.2. Adjusting clearance
  • 12.3. Fork wheels
  • 12.3.1. Single wheel installation
  • 12.3.2. Fitting the bogie wheel
  • 12.4. Fork wheel installation
  • 12.4.1. Bogie wheel
  • 12.5. Wheel fork
  • 12.5.1. Installing new bushings
  • 12.5.2. Components
  • 13. Steering system
  • 13.1. Components parts, tiller arm
  • 13.2. Adjustments
  • 13.2.1. Adjusting the brake microswitch
  • 13.2.2. Tiller arm handle
  • 13.2.3. Disassembling/assembling the steering unit handle
  • 13.2.3.1. Disassembly
  • 13.2.3.2. Assembly
  • 14. Electrical system 5000
  • 14.1. General
  • 14.1.1. Part number for software/hardware
  • 14.1.2. Terminology
  • 14.2. Battery
  • 14.2.1. Replacing the battery
  • 14.2.2. Charging the battery
  • 14.3. Hour counter and battery status
  • 15. Hydraulic system
  • 15.1. General
  • 15.1.1. Tools
  • 15.2. Adjusting the pressure-limiting valve
  • 16. Fork carriage
  • 16.1. Adjusting clearance between the fork carriage and frame
  • 16.2. Remove the fork carriage
  • 17. Accessories
  • 17.1. Built-in battery charger (option)
  • 17.1.1. Technical data
  • 17.1.2. Charging
  • 17.1.3. Troubleshooting and service
  • 17.1.4. Adjusting the charger
  • 17.2. DC/DC converter
  • 17.2.1. Drilling for 12 V socket installation
  • 17.2.2. Installation of the DC/DC converter and 12 V socket
  • 17.2.3. Wiring diagram
  • 17.2.4. Material
  • 17.3. Spider expansion unit (SEU)
  • 17.4. TLS – Truck log system (optional)
  • 17.4.1. General
  • 17.4.2. Registration
  • 17.4.3. Logging in/out SD16
  • 17.4.4. Logging in/out S16
  • 17.4.5. Collision sensor
  • 17.4.6. Settings
  • 17.5. ID unit (optional)
  • 17.6. OTP – Optimal Truck Performance
  • 17.6.1. Travel speed reduction – steering angle
  • 18. Instructions for disposal
  • 18.1. General
  • 18.2. Marking of plastics
  • 18.2.1. General marking of products and packaging
  • 18.2.2. Marking according to the manufacturers standards
  • 18.2.2.1. Abbreviations
  • 18.2.2.2. Marking examples
  • 18.3. Pressure vessels
  • 18.3.1. Gas struts
  • 18.4. Sorting categories
  • 19. Electrical components and electrical diagram
  • 19.1. Electric components
  • 19.1.1. List of electrical components
  • 19.2. Wiring diagram
  • 19.2.1. List of symbols
  • 19.2.2. Overview
  • 19.2.3. Wiring diagram P320
  • 20. Hydraulics schematics
  • 20.1. P320
  • 20.1.1. List of symbols
  • 21. Tool
  • 21.1. Super Seal connectors
  • 21.2. AMP connectors
  • 21.2.1. AMP connectors, Multilock series 040
  • 21.3. Molex connectors
  • 21.4. Other tools
  • 22. Service data and grease specifications
  • 22.1. General tightening torques
  • 22.1.1. Galvanised, non-oiled screws
  • 22.1.2. Untreated, oiled bolts
  • 22.2. Lubrication chart
  • 22.3. Oil and grease specification
  • 23. Technical data
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