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BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040
BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 2
BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 3
BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 4
BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040 - Image 5
bt op 1000se op 1000hse opw 1200se opw 1200hse service manual 165782 040 2
bt op 1000se op 1000hse opw 1200se opw 1200hse service manual 165782 040 3
bt op 1000se op 1000hse opw 1200se opw 1200hse service manual 165782 040 4
bt op 1000se op 1000hse opw 1200se opw 1200hse service manual 165782 040 5

BT OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE Service Manual 165782-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 165782-040
  • : Service Manual PDF
  • Number of Pages: 201
  • Size: 7.7MB
  • Format: PDF
Category:
  • Model List:

    • OP 1000SE, OP 1000HSE, OPW 1200SE, OPW 1200HSE
  • 1. Master Service Manual (MSM) Product family OH
  • 1.1. BT OP 1000SE BT OP 1000HSE BT OPW 1200SE BT OPW 1200HSE
  • 2. Introduction to BTs Service Manual
  • 2.1. Contents Master Service Manual (MSM)
  • 2.1.1. Valid from serial number
  • 2.1.2. Serial No
  • 2.1.3. Document list
  • 2.1.3.1. Section
  • 2.1.3.2. Document
  • 3. M-files.pdf
  • 3.1. Contents, M
  • 3.1.1. Truck information
  • 3.2. m1-175-gb1.pdf
  • 3.2.1. Operators manual
  • 3.2.1.1. Valid from machine number
  • 3.2.1.2. Machine N
  • 3.2.1.3. General
  • 3.2.1.3.1. Issued operators manuals
  • 3.3. m2-175.gb1.pdf
  • 3.3.1. General Product Information
  • 3.3.1.1. Valid from serial number
  • 3.3.1.2. Serial No
  • 3.3.1.3. Presentation of the truck
  • 3.3.1.3.1. Intended application of the truck
  • 3.3.1.3.2. Forbidden application of the truck
  • 3.3.1.4. Truck data
  • 3.3.1.4.1. Model designation
  • 3.3.1.5. Truck dimensions
  • 3.3.1.5.1. OP1000SE/OP1000HSE
  • 3.3.1.5.2. OPW1200SE/OPW1200HSE
  • 3.3.1.6. Identification plate
  • 3.3.1.7. Main components
  • 3.3.1.7.1. Identification plate With model designation, serial number, year of manufacture, weight witho…
  • 3.3.1.7.2. Mast
  • 3.3.1.7.3. Emergency lowering valve Valve for emergency lowering under the guard.
  • 3.3.1.7.4. Load carrier
  • 3.3.1.8. Controls and instruments
  • 3.3.1.8.1. OP1000
  • 3.3.1.8.2. OPW1200
  • 3.3.1.8.3. Control lever OPW with lifting table (accessory)
  • 3.4. m4-175.gb1.pdf
  • 3.4.1. Technical data
  • 3.4.1.1. Valid from serial number
  • 3.4.1.2. Serial No.
  • 3.4.1.3. OP 1000SE/HSE
  • 3.4.1.4. OPW1200SE/HSE
  • 3.4.1.4.1. Drive motor
  • 3.4.1.4.2. Transmission/gear change
  • 3.4.1.4.3. Drive wheel
  • 3.4.1.4.4. Support arm wheel
  • 3.4.1.4.5. Hydraulic unit, main lift
  • 3.4.1.4.6. Hydraulic unit, forks
  • 3.4.1.4.7. Batteries
  • 3.4.1.4.8. Travel speeds
  • 3.4.1.4.9. Lift-/lower speeds
  • 3.4.1.4.10. Current usage
  • 3.5. m6-gb.pdf
  • 3.5.1. Ordering Spare Parts
  • 3.6. m7-175.gb1.pdf
  • 3.6.1. Quality Parts
  • 3.6.1.1. Valid from serial number
  • 3.6.1.2. Serial No
  • 3.6.1.3. Issued Quality Parts
  • 3.6.1.3.1. Order number
  • 3.7. m8-175.gb1.pdf
  • 3.7.1. Recommended Spare Parts (RSP)
  • 3.7.1.1. Valid from serial number
  • 3.7.1.2. Serial No
  • 3.7.1.3. Issued RSP
  • 3.7.1.3.1. Serial no
  • 4. P-files.pdf
  • 4.1. Content, P
  • 4.1.1. Preventive Maintenance
  • 4.2. p1-175.gb1.pdf
  • 4.2.1. Introduction, maintenance
  • 4.2.1.1. Safety regulations with maintenance work
  • 4.2.1.1.1. WARNING
  • 4.2.1.1.2. WARNING
  • 4.2.1.1.3. WARNING
  • 4.2.1.1.4. CAUTION
  • 4.2.1.2. Cleaning and washing
  • 4.2.1.2.1. External cleaning
  • 4.2.1.2.2. Cleaning the motor compartment
  • 4.2.1.2.3. Electrical components
  • 4.2.1.3. Safe lifting
  • 4.2.1.3.1. WARNING
  • 4.3. p2-175.gb1.pdf
  • 4.3.1. Preventive maintenance
  • 4.3.1.1. Valid from serial number
  • 4.3.1.2. Serial No.
  • 4.3.1.3. Maintenance chart
  • 4.3.1.3.1. Work to carry out
  • 4.4. p3-175.gb1.pdf
  • 4.4.1. Oil and grease specification
  • 4.4.1.1. Valid from serial number
  • 4.4.1.2. Serial No
  • 4.4.1.3. Lubricant
  • 4.4.1.4. Specification
  • 4.4.1.5. > – 15C
  • 4.4.1.6. < – 15C
  • 5. S-files.pdf
  • 5.1. Content, S
  • 5.1.1. Service instructions
  • 5.2. gb1.pdf
  • 5.2.1. Transmission, Gear
  • 5.2.1.1. Valid from serial number
  • 5.2.1.2. Serial No
  • 5.2.1.3. General
  • 5.2.1.4. Gear components/data
  • 5.2.1.4.1. Component identification
  • 5.2.1.4.2. Technical gear data
  • 5.2.1.4.3. Dismantled gear
  • 5.2.1.5. Dismantling/fitting
  • 5.2.1.5.1. Dismantling of drive unit from truck
  • 5.2.1.5.2. Fitting the drive unit in truck
  • 5.2.1.5.3. Dismantling the drive motor and the gear
  • 5.2.1.5.4. Fitting the drive motor and the gear
  • 5.2.1.6. Oil level check/replacing
  • 5.2.1.6.1. Check/filling of oil
  • 5.2.1.6.2. Oil replacement
  • 5.2.1.7. Repairs
  • 5.2.1.7.1. Exchange of drive shaft sealing ring
  • 5.2.1.7.2. Leakage from the top cover
  • 5.2.1.7.3. Leakage from the lower cover
  • 5.2.1.7.4. Replacing the wheel bolt
  • 5.3. gb1.pdf
  • 5.3.1. Valid from serial number
  • 5.3.2. Serial No
  • 5.3.3. General
  • 5.3.4. Function
  • 5.3.5. Maintenance
  • 5.3.6. Adjustment
  • 5.3.7. Change of brake disk
  • 5.4. gb1.pdf
  • 5.4.1. Wire guidance
  • 5.4.1.1. Valid from serial number
  • 5.4.1.2. Serial No
  • 5.4.1.3. General
  • 5.4.1.4. Generator
  • 5.4.1.4.1. Technical data
  • 5.4.1.5. Antennae
  • 5.4.1.5.1. Antenna wire
  • 5.4.1.6. Wire guidance card
  • 5.4.1.6.1. Components
  • 5.4.1.6.2. Connections
  • 5.4.1.6.3. Display
  • 5.4.1.7. Diverse
  • 5.4.1.8. Description of function
  • 5.4.1.8.1. Driving forwards
  • 5.4.1.8.2. Reversing
  • 5.4.1.8.3. Control signals
  • 5.4.1.9. Adjustments
  • 5.4.1.9.1. Adjustment instructions for A2
  • 5.4.1.9.2. Adjustment instructions for A3
  • 5.4.1.10. Installing a new wire guidance card
  • 5.4.1.10.1. Truck model
  • 5.4.1.10.2. ID number
  • 5.4.1.10.3. Truck model
  • 5.4.1.10.4. ID number
  • 5.4.1.11. Trouble shooting
  • 5.4.1.11.1. Control signals
  • 5.5. gb1.pdf
  • 5.5.1. Electric system
  • 5.5.1.1. Valid from serial number
  • 5.5.1.2. Serial No.
  • 5.5.1.3. General
  • 5.5.1.4. List of symbols
  • 5.5.1.4.1. Description
  • 5.5.1.4.2. Function
  • 5.5.1.4.3. Electric chart (1/10)
  • 5.5.1.4.4. Electric chart (2/10)
  • 5.5.1.4.5. Electric chart (3/10)
  • 5.5.1.4.6. Electric chart (4/10)
  • 5.5.1.4.7. Electric chart (5/10)
  • 5.5.1.4.8. Electric chart (6/10)
  • 5.5.1.4.9. Electric chart (7/10)
  • 5.5.1.4.10. Electric chart (8/10)
  • 5.5.1.4.11. Electric chart (9/10)
  • 5.5.1.4.12. Electric chart (10/10)
  • 5.5.1.5. Presentation of electric chart OP 1000/2 SE/HSE
  • 5.5.1.5.1. Drive motor circuit (see electric chart 1/10)
  • 5.5.1.5.2. Pump motors, cabin lift and initial lift, and also battery indicators and hour meters. (elec…
  • 5.5.1.5.3. Steering servo (see electric chart 3/10)
  • 5.5.1.5.4. Inputs to the electronic circuit board A2 (see electric chart 4/10)
  • 5.5.1.5.5. Inputs to the electronic circuit board A2 (see electric chart 5/10)
  • 5.5.1.5.6. Inputs to the electronic circuit board A2 (see electric chart 6/10)
  • 5.5.1.5.7. Outputs from the electronic circuit board A2 (see electric chart 7/10)
  • 5.5.1.5.8. Outputs from the electronic circuit board A2 (see electric chart 8/10)
  • 5.5.1.5.9. Initial lift/lower, horn and lighting (see electric chart 9/10)
  • 5.5.1.5.10. Wire guidance (see electric chart 10/10)
  • 5.5.1.6. Function description electric system OP 1000/2 SE/HSE
  • 5.5.1.6.1. Start-up
  • 5.5.1.6.2. Check of the operators presence in the operator cabin
  • 5.5.1.6.3. Deadmans handles
  • 5.5.1.6.4. Driving forward-back
  • 5.5.1.6.5. Travel speed
  • 5.5.1.6.6. Brake
  • 5.5.1.6.7. Steering
  • 5.5.1.6.8. Cabin lift
  • 5.5.1.6.9. Cabin lower
  • 5.5.1.6.10. Slack chain guard
  • 5.5.1.6.11. Initial lift
  • 5.5.1.6.12. Initial lower
  • 5.5.1.6.13. Other
  • 5.5.1.6.14. Aisle-end brake (extra equipment)
  • 5.6. gb2.pdf
  • 5.6.1. Electric system
  • 5.6.1.1. Valid from serial number
  • 5.6.1.2. Serial No.
  • 5.6.1.3. General
  • 5.6.1.4. List of symbols
  • 5.6.1.4.1. Description
  • 5.6.1.4.2. Function
  • 5.6.1.4.3. Electric chart (1/10)
  • 5.6.1.4.4. Electric chart (2/10)
  • 5.6.1.4.5. Electric chart (3/10)
  • 5.6.1.4.6. Electric chart (4/10)
  • 5.6.1.4.7. Electric chart (5/10)
  • 5.6.1.4.8. Electric chart (6/10)
  • 5.6.1.4.9. Electric chart (7/10)
  • 5.6.1.4.10. Electric chart (8/10)
  • 5.6.1.4.11. Electric chart (9/10)
  • 5.6.1.4.12. Electric chart (10/10)
  • 5.6.1.5. Description of electric system OP1000/2 SE/HSE with double command
  • 5.6.1.5.1. Drive motor circuit (see electric chart 1/10)
  • 5.6.1.5.2. Pump motors, cabin lift and initial lift, and also battery indicators and hour meters (see e…
  • 5.6.1.5.3. Steering servo (see electric chart 3/10)
  • 5.6.1.5.4. Inputs to the electronic circuit board A2 (see electric chart 4/10)
  • 5.6.1.5.5. Inputs to the electronic circuit board A2 (see electric chart 5/10)
  • 5.6.1.5.6. Inputs to the electronic circuit board A2 (see electric chart 6/10)
  • 5.6.1.5.7. Outputs from the electronic circuit board A2 (see electric chart 7/10)
  • 5.6.1.5.8. Outputs from the electronic circuit board A2 (see electric chart 8/10)
  • 5.6.1.5.9. Initial lift/lower, sound signals and lighting (see electric chart 9/10)
  • 5.6.1.5.10. Wire guidance (see electric chart 10/ 10)
  • 5.6.1.6. Function description of electric system OP 1000/2 SE/HSE with double command
  • 5.6.1.6.1. Start-up
  • 5.6.1.6.2. Check of the operators presence in the operators cabin
  • 5.6.1.6.3. Deadmans handle
  • 5.6.1.6.4. Driving forward-back
  • 5.6.1.6.5. Travel speed
  • 5.6.1.6.6. Brake
  • 5.6.1.6.7. Steering
  • 5.6.1.6.8. Cabin lift
  • 5.6.1.6.9. Cabin lower
  • 5.6.1.6.10. Slack chain guard
  • 5.6.1.6.11. Initial lift
  • 5.6.1.6.12. Initial lower
  • 5.6.1.6.13. Other
  • 5.6.1.6.14. Aisle-end brake (extra equipment)
  • 5.7. gb1.pdf
  • 5.7.1. Electric system
  • 5.7.1.1. Valid from serial number
  • 5.7.1.2. Serial No.
  • 5.7.1.3. General
  • 5.7.1.4. List of symbols
  • 5.7.1.4.1. Description
  • 5.7.1.4.2. Function
  • 5.7.1.4.3. Electric chart (1/10)
  • 5.7.1.4.4. Electric chart (2/10)
  • 5.7.1.4.5. Electric chart (3/10)
  • 5.7.1.4.6. Electric chart (4/10)
  • 5.7.1.4.7. Electric chart (5/10)
  • 5.7.1.4.8. Electric chart (6/10)
  • 5.7.1.4.9. Electric chart (7/10)
  • 5.7.1.4.10. Electric chart (8/10)
  • 5.7.1.4.11. Electric chart (9/10)
  • 5.7.1.4.12. Electric chart (10/10)
  • 5.7.1.5. DESCRIPTION OF ELECTRIC SYSTEM OPW 1200/2 SE/HSE
  • 5.7.1.5.1. Drive motor circuit (electric chart 1/10)
  • 5.7.1.5.2. Pump motor, cabin lift and also battery indicator and hour meter (electric chart 2/10)
  • 5.7.1.5.3. Steering servo (electric chart 3/10)
  • 5.7.1.5.4. Inputs to the electronic circuit board A2 (electric chart 4/10)
  • 5.7.1.5.5. Inputs to the electronic circuit board A2 (electric chart 5/10)
  • 5.7.1.5.6. Inputs to the electronic circuit board A2 (electric chart 6/10)
  • 5.7.1.5.7. Outputs to the electronic circuit board A2 (electric chart 7/10)
  • 5.7.1.5.8. Outputs to the electronic circuit board A2 (electric chart 8/10)
  • 5.7.1.5.9. Horn and lighting (electric chart 9/10)
  • 5.7.1.5.10. Wire guidance (electric chart 10/10)
  • 5.7.1.6. Function description electric system OPW 1200/2 SE/HSE
  • 5.7.1.6.1. Start-up
  • 5.7.1.6.2. Check of the operators presence in the operators cabin
  • 5.7.1.6.3. Deadmans handle
  • 5.7.1.6.4. Driving forward-back
  • 5.7.1.6.5. Travel speed
  • 5.7.1.6.6. Brake
  • 5.7.1.6.7. Steering
  • 5.7.1.6.8. Cabin lift
  • 5.7.1.6.9. Cabin lower
  • 5.7.1.6.10. Slack chain guard
  • 5.7.1.6.11. Other
  • 5.7.1.6.12. Aisle-end brake (extra equipment)
  • 5.8. gb1.pdf
  • 5.8.1. Transistor regulator
  • 5.8.1.1. Valid from serial number
  • 5.8.1.2. Serial No.
  • 5.8.1.3. Motor connections
  • 5.8.1.3.1. Terminal number
  • 5.8.1.3.2. Function
  • 5.8.1.4. Contact for control voltages
  • 5.8.1.4.1. Terminal number
  • 5.8.1.4.2. Function
  • 5.8.1.4.3. LED no.
  • 5.8.1.4.4. Function
  • 5.8.1.5. Safety checking
  • 5.8.1.5.1. Check of the transistor regulators safety circuit
  • 5.9. gb1.pdf
  • 5.9.1. Electronic circuit board
  • 5.9.1.1. Valid from serial number
  • 5.9.1.2. Serial No.
  • 5.9.1.3. General
  • 5.9.1.4. Voltages on the electronic circuit board A2
  • 5.9.1.4.1. Cable No.
  • 5.9.1.4.2. Description
  • 5.9.1.4.3. Functions on the display on the electronic circuit board A2.
  • 5.9.1.4.4. Programmable parameters
  • 5.9.1.4.5. Programming state
  • 5.9.1.4.6. Selection of parameter
  • 5.9.1.4.7. Selection of value
  • 5.9.1.4.8. Programming of new value
  • 5.9.1.4.9. Exiting the programming
  • 5.9.1.4.10. A2 Electronic circuit board
  • 5.9.1.5. Adjusting instruction electric system OP/OPW
  • 5.9.1.5.1. Adjustment of mid-position steered wheel (drive wheel)
  • 5.9.1.5.2. Adjustment (offset) cabin lift
  • 5.9.1.5.3. Adjustment (offset) cabin lower
  • 5.9.1.5.4. Adjustment of the drive motors pulse transducer
  • 5.9.1.5.5. Adjustment (offset) steering motor, the A3 box
  • 5.9.1.5.6. Adjustment of height measurement transducer
  • 5.9.1.5.7. A3 Steering servo
  • 5.9.1.5.8. A3 Steering servo
  • 5.9.1.5.9. A5 Logic box valve steering initial lift/ lower
  • 5.9.1.6. Emergency drive function
  • 5.9.1.6.1. Immediately after the switching on with the ignition key the joystick is moved to its front po…
  • 5.9.1.6.2. Thereafter, within 2 seconds, the joy-stick is moved to its back position (travel). Hold there…
  • 5.9.1.6.3. Thereafter, within 2 seconds, the joy-stick is moved to its most right position (brake). Hold …
  • 5.9.1.6.4. Move the joystick back to its neutral position and wait until the lamp has blinked three times…
  • 5.9.1.6.5. You can now drive the truck at low speed. Drive carefully, as the truck has several of its sup…
  • 5.10. gb1.pdf
  • 5.10.1. Hydraulic system
  • 5.10.1.1. Valid from serial number
  • 5.10.1.2. Serial No.
  • 5.10.1.3. General
  • 5.10.1.4. Function description
  • 5.10.1.4.1. Cabin lift, joystick upwards
  • 5.10.1.4.2. Cabin lift, joystick downwards
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